Machining device for heat treatment of clutch diaphragm spring
By designing a heat treatment processing device for clutch diaphragm springs with moving components and heating devices, the problem of long waiting time during heat treatment was solved, enabling rapid heating and cooling of the springs and improving heat treatment efficiency and safety.
Patent Information
- Application Number
- CN202422986970.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In the existing technology, the heat treatment process of clutch diaphragm springs requires a waiting period before the next batch of springs can be heated, resulting in low heat treatment efficiency.
A processing device including a moving component and a heating device was designed. The moving seat and the placement platform are moved by a motor-driven lead screw, which enables the spring to move quickly into and out of the heating box. The heating and cooling processes are accelerated by a fan and an electric heating wire to accelerate air circulation.
It improves heat treatment efficiency, reduces waiting time, and enhances the safety and operational efficiency of the equipment.
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Figure CN223646600U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to clutch diaphragm spring processing field, concretely to a kind of processing device for clutch diaphragm spring heat treatment. BACKGROUND
[0002] In the heat treatment process of clutch diaphragm spring, including heating, quenching and other multi-step processes and processes, and in the operation of heating, the spring needs to be placed on the processing frame during this process, and then moved into the heat treatment device for heating treatment.
[0003] According to the announcement No. CN216639598U of Chinese patent, a kind of clutch diaphragm spring heat treatment device is disclosed, the utility model can directly dial support block and make it spring pop out support rod, reduce the operation difficulty and labor intensity of user, improve its work efficiency.
[0004] For the above-mentioned patent content, by sleeving the spring on the support rod of the placing frame, multiple springs are placed, and then the placing frame is placed into the heat treatment device for heating treatment. After heating is completed, the placing frame needs to be taken out, and the spring is taken out from the support rod, and then the spring to be heat treated is sleeved on the support rod. Then the placing frame is placed into the heat treatment device again for heat treatment. The process of taking out and installing the spring is troublesome, and a period of time is needed to heat the next batch of springs. The process is time-consuming and labor-intensive, thereby reducing the heat treatment efficiency of the spring. UTILITY MODEL CONTENT
[0005] Therefore, the utility model aims to provide a kind of processing device for clutch diaphragm spring heat treatment to solve the technical problem that a batch of springs needs to be heated after heat treatment, and a period of time is needed to heat the next batch of springs, thereby reducing the heat treatment efficiency.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of processing device for clutch diaphragm spring heat treatment, including bottom plate, the top of bottom plate is equipped with moving assembly, and moving assembly includes recess opened in the top of bottom plate, motor installed on one side of bottom plate and vertical plate installed on the top of bottom plate, the output end of motor is connected with the screw rod extending into the recess, and the outer wall of screw rod is sleeved with two movable seats, the top of two movable seats is equipped with moving table, and the top of moving table is provided with placing table, the back of one vertical plate is equipped with support seat, the other vertical plate is connected with rotating shaft through bearing, the top of support seat is equipped with driving motor, and the output end of driving motor is connected with driving shaft, the end of driving shaft and the end of rotating shaft are both equipped with fan blade, the outer wall of driving shaft and the outer wall of rotating shaft are both equipped with sprocket, and chain is engagedly connected between two sprockets.
[0007] By adopting the above technical scheme, when the spring to be heated on the placing table needs to be moved into the heating box, the motor can be started, the motor works to drive the screw rod to rotate, and the screw rod drives the movable seat to move.
[0008] Further, the top of the placing table is provided with a positioning groove on both sides, and a positioning block is arranged in the positioning groove.
[0009] By adopting the above technical scheme, when the placing table needs to be removed, the positioning block can be moved out of the positioning groove by moving the placing table upward, and then the placing table can be removed.
[0010] Further, the top of the placing table is provided with a plurality of sleeve rods, and handles are installed on both sides of the placing table.
[0011] By adopting the above technical scheme, the sleeve rods are arranged to facilitate the spring to be sleeved on the outer wall, and the placing table can drive the spring to move during subsequent movement.
[0012] Further, the top of the bottom plate is provided with a heating box, and a feeding port is arranged on both sides of the heating box.
[0013] By adopting the above technical scheme, the feeding port is arranged to facilitate the placing table to be moved into the heating box, and subsequent heating treatment of the spring can be facilitated.
[0014] Further, the top of the heating box is provided with an air inlet cylinder, a fan and an electric heating wire are arranged in the air inlet cylinder, and an electric heating plate is arranged on both sides of the inside of the heating box.
[0015] By adopting the above technical scheme, the fan works to accelerate the circulation speed of the surrounding air, so that the external air quickly enters the inside of the air inlet cylinder, and then enters the inside of the heating box after being heated by the electric heating wire.
[0016] Further, the fan blade is located at the back of the moving table, and a support is arranged around the bottom of the bottom plate.
[0017] By adopting the above technical scheme, the support can support the bottom plate, and the fan blade rotates to accelerate the circulation speed of the surrounding air, so as to cool the spring and the placing table after heating.
[0018] Further, the movable seat is threadedly connected with the screw rod, and one end of the screw rod is connected with the inner wall of the groove through a bearing.
[0019] By adopting the above technical scheme, the screw rod rotates to drive the movable seat to move, and the movable seat drives the moving table to move.
[0020] Further, the mobile platform is provided with a baffle on both sides, and the baffle is matched with the material inlet.
[0021] By the above technical scheme, when the mobile platform moves, the baffle moves, and the baffle blocks the material inlet after moving into the material inlet, so that a large amount of hot air is prevented from being discharged through the material inlet.
[0022] Further, the bottom plate is provided with an air hole at the bottom, and the air hole is communicated with the groove.
[0023] By the above technical scheme, the hot air can enter into the air hole through the groove and then flow out through the air hole.
[0024] Further, the bottom plate is provided with a control panel on the outer surface, and the control panel is electrically connected with the fan, the electric heating wire, the electric heating plate, the driving motor and the motor.
[0025] By the above technical scheme, the fan, the electric heating wire, the electric heating plate, the driving motor and the motor can be started or stopped through the control panel.
[0026] In summary, the utility model mainly has the following beneficial effects:
[0027] 1. The utility model discloses a spring heating device, which comprises a heating box, a mobile platform, a placing table, a sleeve rod, a spring, a baffle and a bottom plate.
[0028] 2. The utility model discloses a spring heating device, which comprises a heating box, a mobile platform, a placing table, a sleeve rod, a spring, a baffle and a bottom plate.
[0029] 3. The utility model discloses a spring heating device, which comprises a heating box, a mobile platform, a placing table, a sleeve rod, a spring, a baffle and a bottom plate. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 It is the whole three-dimensional structure schematic diagram of the utility model;
[0031] Figure 2 It is the whole back structure schematic diagram of the utility model;
[0032] Figure 3 It is the whole front view structure schematic diagram of the utility model;
[0033] Figure 4 It is the heating box structure schematic diagram of the utility model;
[0034] Figure 5 It is the mobile station structure schematic diagram of the utility model;
[0035] Figure 6 It is the fan blade back structure schematic diagram of the utility model.
[0036] In the drawing: 1, bottom plate;2, heating box;3, air inlet cylinder;4, fan;5, electric heating wire;6, electric heating plate;7, material port;8, air hole;9, mobile assembly;901, recess;902, movable seat;903, screw rod;904, motor;905, mobile station;906, baffle;907, placing table;908, positioning groove;909, positioning block;910, vertical plate;911, fan blade;912, rotating shaft;913, support seat;914, driving shaft;915, chain wheel;916, chain;917, drive motor;10, sleeve rod;11, control panel. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are used only for explaining the utility model and cannot be understood as limiting the utility model.
[0038] The embodiments will be described below according to the overall structure of the utility model.
[0039] Embodiment one:
[0040] A kind of processing device for clutch diaphragm spring heat treatment, such as Figures 1-6As shown, including the base plate 1, the top of the base plate 1 is provided with a moving assembly 9, the top of the base plate 1 is provided with a heating box 2, the two sides of the heating box 2 are provided with a material port 7, the material port 7 is arranged to facilitate the placement of the table 907 to be moved into the heating box 2, and the subsequent heating treatment of the spring is facilitated, and the top of the heating box 2 is provided with an air inlet cylinder 3, and the inside of the air inlet cylinder 3 is respectively provided with a fan 4 and an electric heating wire 5. The inside of the heating box 2 is provided with an electric heating plate 6 on both sides. The fan 4 will speed up the circulation speed of the surrounding air when working, so that the external air quickly enters the inside of the air inlet cylinder 3, and then enters the inside of the heating box 2 after being heated by the electric heating wire 5.
[0041] Referring to Figures 1-5 , the moving assembly 9 comprises a groove 901 opened in the top of the base plate 1, a motor 904 mounted on one side of the base plate 1 and vertical plates 910 mounted on both sides of the top of the base plate 1. The output end of the motor 904 is connected with a lead screw 903 extending into the groove 901, and the outer wall of the lead screw 903 is sleeved with two movable seats 902. The top of each movable seat 902 is provided with a moving table 905, and the top of the moving table 905 is provided with a placement table 907. The back of one vertical plate 910 is provided with a support seat 913, and the other vertical plate 910 is connected with a rotating shaft 912 through a bearing. When the spring to be heated on the placement table 907 needs to be moved into the heating box 2, the motor 904 can be started. The motor 904 can drive the lead screw 903 to rotate, and the lead screw 903 drives the movable seat 902 to move. The movable seat 902 is threadedly connected with the lead screw 903. One end of the lead screw 903 is connected with the inner wall of the groove 901 through a bearing. When the lead screw 903 rotates, it drives the movable seat 902 to move, and the movable seat 902 drives the moving table 905 to move.
[0042] Specifically, the top of the support seat 913 is provided with a driving motor 917, and the output end of the driving motor 917 is connected with a driving shaft 914. The end of the driving shaft 914 and the end of the rotating shaft 912 are both provided with a fan blade 911. The outer wall of the driving shaft 914 and the outer wall of the rotating shaft 912 are both provided with a sprocket 915, and the two sprockets 915 are meshingly connected with a chain 916. The top of the placement table 907 is provided with a plurality of sleeve rods 10, and the two sides of the placement table 907 are both provided with handles. The sleeve rod 10 is arranged to facilitate the spring to be sleeved on the outer wall thereof, so as to facilitate the subsequent movement of the spring when the placement table 907 moves. The fan blade 911 is located at the back of the moving table 905. The bottom of the base plate 1 is provided with a support around the periphery. The support can support the base plate 1. When the fan blade 911 rotates, the circulation speed of the surrounding air will be accelerated, so as to cool the spring and the placement table 907 after being heated.
[0043] Specifically, the bottom of the bottom plate 1 is provided with an air hole 8, the air hole 8 is communicated with the groove 901, hot air can enter the inside of the air hole 8 through the groove 901, and then flow out through the air hole 8. The outer surface of the bottom plate 1 is provided with a control panel 11, the control panel 11 is electrically connected with the fan 4, the electric heating wire 5, the electric heating plate 6, the driving motor 917 and the motor 904 respectively, so that the fan 4, the electric heating wire 5, the electric heating plate 6, the driving motor 917 and the motor 904 can be started or stopped through the control panel 11.
[0044] Embodiment two:
[0045] On the basis of the above-mentioned embodiment one, in order to facilitate disassembly of the placing table 907, the following structure is set.
[0046] Specifically, the top of the placing table 907 is provided with a positioning groove 908 on both sides, and the positioning groove 908 is provided with a positioning block 909 inside, the top of the positioning block 909 is connected with the bottom of the placing table 907, and the placing table 907 is detachably connected with the moving table 905. When the placing table 907 needs to be removed, the placing table 907 can be moved upwards, so that the positioning block 909 moves out of the positioning groove 908, and then the placing table 907 can be taken out.
[0047] Embodiment three:
[0048] On the basis of the above-mentioned embodiment one, in order to prevent a large amount of hot air from being discharged through the material port 7, the following structure is set to shield and block the material port 7.
[0049] Referring to Figures 1-4 , the moving table 905 is provided with a baffle 906 on both sides, the baffle 906 is matched with the material port 7, and when the moving table 905 moves, the baffle 906 moves with the moving table 905. When the baffle 906 moves into the material port 7, the baffle 906 shields the material port 7, so that a large amount of hot air cannot be discharged through the material port 7.
[0050] The working principle of the utility model is as follows: firstly, the staff installs the device and connects the power supply, then the spring is sleeved on the sleeve rod 10, the positioning block 909 at the bottom of the placing table 907 is inserted into the positioning groove 908 after the spring is placed, so as to place the placing table 907, then the motor 904 is started, the motor 904 can drive the screw rod 903 to rotate, the screw rod 903 drives the movable seat 902 to move, then the movable table 905 is moved, and the placing table 907 is moved, the spring on the sleeve rod 10 is moved, the movable table 905 in the heating box 2 is moved out of the heating box 2, the movable table 905 entering the heating box 2 is moved into the heating box 2, the fan 4 works to suck the external air, the electric heating wire 5 and the electric heating plate 6 can heat the air after the air enters into the air inlet cylinder 3, the hot air can heat the spring, so that the next batch of spring to be heated can be moved into the heating box 2 for heating;
[0051] When the heated spring is moved out of the heating box 2, the driving motor 917 can be started, the driving motor 917 can drive the driving shaft 914 to rotate, the driving shaft 914 drives the sprocket 915 connected thereto to rotate, another sprocket 915 is driven to rotate through the chain 916, and the rotating shaft 912 is driven to rotate, so that the fan blade 911 can be driven to rotate, the fan blade 911 rotates to accelerate the circulation speed of the surrounding air, so as to cool the heated spring, the placing table 907 can be taken out from the movable table 905 through the handle after cooling, and then the placing table 907 with the spring to be heated is placed on the movable table 905;
[0052] When the movable table 905 moves into the heating box 2, the baffle 906 blocks the material port 7, so as to prevent a large amount of hot air from being discharged through the material port 7.
[0053] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and the person skilled in the art can make modifications, replacements and changes of the embodiments without creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.
Claims
1. A processing device for heat treatment of clutch diaphragm springs, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is provided with a moving assembly (9), and the moving assembly (9) comprises a groove (901) formed in the top of the bottom plate (1), a motor (904) mounted on one side of the bottom plate (1) and vertical plates (910) mounted on both sides of the top of the bottom plate (1), the output end of the motor (904) is connected with a lead screw (903) extending into the groove (901), the outer wall of the lead screw (903) is sleeved with two movable seats (902), the top of each of the two movable seats (902) is mounted with a moving table (905), and the top of the moving table (905) is provided with a placing table (907), the back of one of the vertical plates (910) is mounted with a supporting seat (913), the other vertical plate (910) is connected with a rotating shaft (912) through a bearing, the top of the supporting seat (913) is mounted with a drive motor (917), and the output end of the drive motor (917) is connected with a drive shaft (914), the ends of the drive shaft (914) and the rotating shaft (912) are both mounted with a fan blade (911), the outer wall of the drive shaft (914) and the outer wall of the rotating shaft (912) are both mounted with a chain wheel (915), and the two chain wheels (915) are meshed and connected with a chain (916).
2. The processing apparatus for heat treatment of clutch diaphragm springs according to claim 1, characterized in that: The top of the placing table (907) is provided with a plurality of sleeve rods (10), and the two sides of the placing table (907) are both mounted with a handle.
3. The processing apparatus for heat treatment of clutch diaphragm springs of claim 1, wherein: The top of the bottom plate (1) is mounted with a heating box (2), and the two sides of the heating box (2) are both provided with a feeding port (7).
4. The processing apparatus for heat treatment of clutch diaphragm springs of claim 1, wherein: The top of the heating box (2) is provided with an air inlet cylinder (3), and the inner part of the air inlet cylinder (3) is respectively mounted with a fan (4) and an electric heating wire (5), and the inner sides of the heating box (2) are both mounted with an electric heating plate (6).
5. A clutch diaphragm spring heat treatment processing apparatus according to claim 4, characterized by: The fan blade (911) is located at the back of the moving table (905), and the bottom of the bottom plate (1) is provided with a support around.
6. The clutch diaphragm spring heat treatment processing apparatus according to claim 1, characterized by: The movable seat (902) is threadedly connected with the lead screw (903), and one end of the lead screw (903) is connected with the inner wall of the groove (901) through a bearing.
7. The clutch diaphragm spring heat treatment processing apparatus according to claim 1, characterized by: The two sides of the moving table (905) are both mounted with a baffle (906), and the baffle (906) is matched with the feeding port (7).
8. The clutch diaphragm spring heat treatment processing apparatus according to claim 4, characterized by: The bottom of the bottom plate (1) is provided with an air hole (8) in communication with the groove (901).
9. The clutch diaphragm spring heat treatment processing apparatus according to claim 1, characterized by: The outer surface of the bottom plate (1) is mounted with a control panel (11), and the control panel (11) is electrically connected with the fan (4), the electric heating wire (5), the electric heating plate (6), the drive motor (917) and the motor (904) respectively.
10. The processing apparatus for heat treatment of clutch diaphragm springs of claim 1, wherein:
Citation Information
Patent Citations
Clutch diaphragm spring heat treatment device
CN216639598U