Dipping equipment for viscose fiber production
By introducing a stirring paddle, a beating component, a liquid adding component, and a heating component into the impregnation equipment, the problems of pulp clumping and uneven alkali penetration were solved, achieving full mixing and uniform impregnation of pulp and alkali, thus improving the efficiency and quality of viscose fiber production.
Patent Information
- Application Number
- CN202422971543.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In traditional impregnation equipment, pulp tends to clump, making it difficult for alkali solution to penetrate evenly. The uneven entry of alkali solution and the mixing of alkali solution with pulp further hinder the uniform penetration of the alkali solution, thus affecting the impregnation effect.
The impregnation equipment includes a stirring paddle, a beating component, a liquid adding component, and a heating component. The stirring paddle rotates and stirs the pulp, the beating component disperses the pulp, the liquid adding component intermittently adds alkali solution, and the heating component controls the temperature to ensure that the alkali solution and pulp are fully mixed.
It effectively avoids the formation of pulp clumps, improves the mixing uniformity and impregnation efficiency of alkali solution and pulp, and ensures the quality of fiber production.
Smart Images
Figure CN223646684U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of viscose fiber production technology, and in particular to an impregnation device for viscose fiber production. Background Technology
[0002] Viscose fiber is made from natural wood fiber and cotton linters as raw materials. It is produced by alkalization, aging and sulfonation to make soluble cellulose xanthate, which is then dissolved in alkali solution to make viscose. It is then produced by wet spinning. In the viscose fiber production process, it needs to be impregnated to improve the fiber performance, enhance the bonding force between the fiber and the matrix material, or give the fiber specific functions.
[0003] In traditional impregnation equipment, pulp tends to clump after entering the impregnation tank, making it difficult for the alkali solution to penetrate evenly into the pulp, thus affecting the impregnation effect. In addition, the direct addition of alkali solution often fails to achieve sufficient mixing with the pulp, further reducing impregnation efficiency. Therefore, we propose an impregnation equipment for viscose fiber production to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing impregnation equipment, such as the tendency of pulp to clump after entering the impregnation tank, making it difficult for alkali solution to penetrate evenly into the pulp, and the inability to achieve sufficient mixing with the pulp when the alkali solution is poured in directly. Therefore, this invention proposes an impregnation device for viscose fiber production.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An impregnation device for viscose fiber production includes an impregnation tank and a support frame. The impregnation tank extends through the top of the support frame and is fixedly connected to it. Two fixed seats are symmetrically fixed to the outer wall of the impregnation tank, and both fixed seats are bolted to the top of the support frame. A sealing cover is provided on the top of the impregnation tank for sealing. A discharge pipe is fixedly connected to the bottom of the impregnation tank. An inlet pipe is fixedly provided on the top of the sealing cover and is connected to the interior of the impregnation tank. A stirring paddle is rotatably connected to the bottom of the sealing cover inside the impregnation tank. An alkali tank is fixedly provided on the top of the impregnation tank. An inlet hole is provided on the sealing cover below the alkali tank. The bottom of the alkali tank is connected to the inlet hole through an inlet pipe. The device also includes:
[0007] The drive assembly, located on top of the sealed cover, is used to drive the stirring paddle to achieve stirring.
[0008] The beating component is located at the bottom of the sealed cover and is used to beat and disperse the pulp when it enters the impregnation tank, so as to facilitate mixing with the alkali solution and improve the impregnation effect.
[0009] The liquid addition component is located at the bottom of the sealed cap and is used to intermittently add alkali solution, making it easier for the alkali solution to mix with the pulp.
[0010] The heating element is located on the outer wall of the impregnation tank and is used to heat the pulp inside the impregnation tank, thereby improving the impregnation effect.
[0011] In one possible design, the drive assembly includes a gearbox fixedly mounted on top of a sealing cover, the top end of the agitator penetrating the sealing cover and fixedly connected to the output shaft of the gearbox, and a motor fixedly mounted on top of the gearbox, the output end of the motor being fixedly connected to the output shaft of the gearbox.
[0012] In one possible design, the bottom of the impregnation tank is hemispherical, and the outer wall of the agitator fits against the inner wall of the impregnation tank, making it easy to scrape off the pulp adhering to the impregnation tank.
[0013] In one possible design, the striking assembly includes a protective box fixedly disposed at the bottom of a sealing cover, a striking rod rotatably connected to the top inner wall of the protective box, and a driven gear fixedly fitted onto the outer wall of the striking rod inside the protective box.
[0014] In one possible design, the agitator passes through the protective box and is rotatably connected to the protective box. A drive gear is fixedly fitted on the agitator inside the protective box, and the drive gear meshes with the driven gear.
[0015] In one possible design, the heating assembly includes a heating barrel fixedly connected to the outer wall of the impregnation tank, and the interior of the heating barrel is provided with heating wires for heating.
[0016] In one possible design, the liquid addition assembly includes a U-shaped block, which is fixedly installed at the bottom of the sealing cap and directly below the liquid inlet. The inner walls of both sides of the U-shaped block are provided with grooves, and a sliding rod is fixedly installed in each groove. Limiting blocks slide through each of the two sliding rods, and the two limiting blocks are fixedly connected to the same slider. The top of the slider is in contact with the bottom of the sealing cap, and the top of the slider has a through hole. Multiple liquid outlet pipes connected to the through hole are fixedly installed at equal intervals at the bottom of the slider. When the slider slides to one side of the U-shaped block, the through hole on the slider connects with the liquid inlet, thereby introducing the alkali solution from the alkali tank into the impregnation tank.
[0017] In one possible design, a cam is fixedly fitted on the stirring paddle below the drive gear. An opening is provided on the side of the slider near the cam, and a roller is rotatably connected inside the opening. The outer wall of the roller contacts the outer wall of the cam. Springs are fitted on both slide rods, and the two ends of the two springs abut against the inner wall of the corresponding limiting block and the slide groove, respectively. The cam pushes the slider to slide in the two slide grooves of the U-shaped block, and it resets under the elastic force of the two springs, so that the through hole and the liquid inlet are intermittently connected, thereby allowing the alkali solution to be added to the impregnation tank intermittently.
[0018] In one possible design, the discharge pipe extends through the bottom of the heating tank, and an electric valve is fixedly installed on the discharge pipe.
[0019] In this application, pulp and alkali solution are first added to the impregnation tank simultaneously through the feed pipe and the liquid inlet pipe. During the process, the motor is started and the agitator is driven to rotate through the gearbox to stir and mix the pulp and alkali solution. At the same time, since the agitator is fixedly fitted with a drive gear, which meshes with the driven gear fixedly fitted on the beater rod, the rotation of the agitator will drive the beater rod to rotate at the bottom of the protective box, which beats and disperses the pulp that has just entered the impregnation tank. This not only prevents the pulp from forming clumps, but also accelerates the rapid mixing with the alkali solution.
[0020] During the process of adding pulp, the alkali solution in the alkali tank enters the inlet hole through the inlet pipe. When the stirring paddle rotates, the cam on it pushes the roller and the slider to slide in the groove of the U-shaped block, so that the through hole on the slider is connected with the inlet hole, thus adding the alkali solution in the alkali tank into the impregnation tank. When the cam moves away from the roller, the slider is reset under the action of the spring, so that the connected through hole and the inlet hole are disconnected, thus realizing the intermittent addition of alkali solution into the tank.
[0021] The heating element in the heating tank heats the impregnation tank, bringing the pulp to a suitable temperature for impregnation. Once impregnation is complete, the mixture is discharged from the impregnation tank through the discharge pipe by controlling the opening of the electric valve, ready for subsequent fiber production processes.
[0022] In addition, the bottom of the impregnation tank is hemispherical, and the outer wall of the stirring paddle is in contact with the inside of the impregnation tank. This allows the pulp adhering to the inner wall of the impregnation tank to be scraped off during the stirring process, which not only makes the pulp mixed evenly, but also avoids pulp waste and contamination of the inner wall of the impregnation tank.
[0023] Beneficial effects: In this utility model, the impregnation equipment for viscose fiber production, by setting a beating component, can beat and disperse the pulp when it enters the impregnation tank, which not only avoids the pulp from forming clumps, but also accelerates the rapid mixing with the alkali solution and improves the impregnation effect.
[0024] In this utility model, the impregnation equipment for viscose fiber production uses a liquid addition component to intermittently spray alkaline solution onto the pulp in the impregnation tank, making it easier for the alkaline solution and pulp to mix thoroughly and further improving impregnation efficiency.
[0025] In this utility model, the impregnation equipment for viscose fiber production is equipped with a heating component to heat the pulp in the impregnation tank, so that the pulp is impregnated at a suitable temperature, thus ensuring the production quality of the fiber.
[0026] In this invention, by setting up a beating component, the pulp can be beaten and dispersed when it enters the impregnation tank, which not only prevents the pulp from forming clumps, but also accelerates the rapid mixing with the alkali solution. The liquid addition component enables intermittent spraying of alkali solution into the pulp in the impregnation tank, making it easier for the alkali solution to mix fully with the pulp. By setting up a heating component, the pulp in the impregnation tank is heated, so that the pulp is impregnated at a suitable temperature, ensuring the production quality of the fiber. Attached Figure Description
[0027] Figure 1 This is a three-dimensional structural diagram of an impregnation device for viscose fiber production proposed in this utility model.
[0028] Figure 2 This is a three-dimensional structural diagram of the stirring paddle of an impregnation device for viscose fiber production proposed in this utility model;
[0029] Figure 3 This is a cross-sectional three-dimensional structural diagram of the impregnation tank and heating barrel of an impregnation equipment for viscose fiber production proposed in this utility model.
[0030] Figure 4 This is a three-dimensional structural diagram of the mounting frame for an impregnation device used in viscose fiber production proposed in this utility model;
[0031] Figure 5 This is a three-dimensional structural diagram of a U-shaped block for an impregnation device used in viscose fiber production, as proposed in this utility model.
[0032] Figure 6 This is a three-dimensional cross-sectional structural diagram of the slider of an impregnation device for viscose fiber production proposed in this utility model.
[0033] In the diagram: 1. Impregnation tank; 2. Sealing cover; 3. Feed pipe; 4. Discharge pipe; 5. Support; 6. Fixing base; 7. Heating tank; 8. Stirring paddle; 9. Gearbox; 10. Motor; 11. Drive gear; 12. Alkali tank; 13. Protective box; 14. Beating rod; 15. Driven gear; 16. Electric valve; 17. U-shaped block; 18. Slide rod; 19. Sliding block; 20. Discharge pipe; 21. Roller; 22. Cam; 23. Spring; 24. Inlet hole; 25. Through hole. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0035] Example 1: Refer to Figure 1-6 An impregnation device includes an impregnation tank 1, a support 5, a sealing cover 2, a discharge pipe 4, a feed pipe 3, a stirring paddle 8, an alkali tank 12, and a drive assembly, a tapping assembly, a liquid addition assembly, and a heating assembly.
[0036] The impregnation tank 1 passes through the top of the support 5 and is fixedly connected to the support 5. Two fixing seats 6 are symmetrically fixed to the outer wall of the impregnation tank 1, and both fixing seats 6 are fixedly connected to the top of the support 5 by bolts to ensure the stability of the impregnation tank 1. A sealing cover 2 is provided on the top of the impregnation tank 1 for sealing. The sealing cover 2 is connected to the impregnation tank 1 by bolts or other sealing methods to ensure airtightness during the impregnation process. A discharge pipe 4 is fixedly connected to the bottom of the impregnation tank 1 for discharging the pulp after impregnation. A feed pipe 3 is fixedly provided on the top of the sealing cover 2 and is connected to the interior of the impregnation tank 1 for adding pulp.
[0037] A drive assembly is located on top of the sealing cover 2 and is used to drive the stirring paddle 8 for stirring. The drive assembly includes a reduction gearbox 9 and a motor 10. The reduction gearbox 9 is fixedly located on top of the sealing cover 2, and the top end of the stirring paddle 8 passes through the sealing cover 2 and is fixedly connected to the output shaft of the reduction gearbox 9. The output end of the motor 10 is fixedly connected to the input shaft of the reduction gearbox 9. The motor 10 drives the reduction gearbox 9, thereby driving the stirring paddle 8 to stir in the impregnation tank 1, achieving uniform mixing of pulp and alkali solution.
[0038] A beating assembly is located at the bottom of the sealing cover 2 and is used to beat and disperse the pulp when it enters the impregnation tank 1, facilitating mixing with the alkali solution. The beating assembly includes a protective box 13, a beating rod 14, and a driven gear 15. The protective box 13 is fixedly located at the bottom of the sealing cover 2. The top of the beating rod 14 is rotatably connected to the inner top wall of the protective box 13, and the driven gear 15 is fixedly fitted on the outer wall of the beating rod 14 inside the protective box 13. A stirring paddle 8 passes through the protective box 13 and is rotatably connected to it. A driving gear 11 is fixedly fitted on the stirring paddle 8 inside the protective box 13, and the driving gear 11 meshes with the driven gear 15. When the stirring paddle 8 rotates, the driving gear 11 drives the driven gear 15 to rotate, which in turn drives the beating rod 14 to rotate inside the protective box 13, beating and dispersing the pulp entering the impregnation tank 1.
[0039] The liquid addition assembly is located at the bottom of the sealing cap 2 to allow for intermittent addition of alkali solution, making it easier for the alkali solution to mix with the pulp. The liquid addition assembly includes a U-shaped block 17, a slide rod 18, a limiting block, a slider 19, a liquid outlet pipe 20, a roller 21, a cam 22, and a spring 23. The U-shaped block 17 is fixedly located at the bottom of the sealing cap 2, directly below the liquid inlet hole 24. Slide grooves are provided on both inner walls of the U-shaped block 17, and a slide rod 18 is fixedly installed within each groove. The sliding rod 18 slides through the limiting block, and the two limiting blocks are fixedly connected to the same slider 19. The top of the slider 19 fits against the bottom of the sealing cap 2. The top of the slider 19 has a through hole 25, and multiple liquid outlet pipes 20, connected to the through hole 25, are fixedly installed at equal intervals at the bottom of the slider 19. A cam 22 is fixedly mounted on the agitator 8 below the drive gear 11. An opening is provided on the side of the slider 19 near the cam 22, and a roller 21 is rotatably connected within the opening. The outer wall of the roller 21 contacts the outer wall of the cam 22. Springs 23 are mounted on both slide rods 18, with the two ends of each spring abutting against the inner wall of the corresponding limiting block and the slide groove, respectively. When the agitator 8 rotates, the cam 22 rotates accordingly, pushing the slider 19 through the roller 21 to slide within the two slide grooves of the U-shaped block 17, intermittently connecting the through hole 25 with the liquid inlet hole 24, thereby intermittently introducing the alkali solution from the alkali tank 12 into the impregnation tank 1.
[0040] This application can be used in the field of viscose fiber production technology, or in other fields applicable to this application.
[0041] Example 2: Reference Figure 1-3 Based on Embodiment 1, an improvement is made to a viscose fiber impregnation device, which is applied to the field of viscose fiber production technology. Furthermore, to improve impregnation efficiency, a heating component is installed on the outer wall of the impregnation tank 1. The heating component, located on the outer wall of the impregnation tank 1, is used to heat the pulp inside the impregnation tank 1, thereby improving the impregnation effect. The heating component includes a heating barrel 7, which is fixedly connected to the outer wall of the impregnation tank 1. An electric heating wire is installed inside the heating barrel 7 for heating. Heating the heating barrel 7 via the electric heating wire, and consequently heating the pulp inside the impregnation tank 1, improves the impregnation effect.
[0042] The bottom of the impregnation tank 1 is hemispherical, and the outer wall of the stirring paddle 8 is in contact with the inner wall of the impregnation tank 1, which facilitates the scraping off of the pulp adhering to the inner wall of the impregnation tank 1 and avoids pulp waste. The discharge pipe 4 passes through the bottom of the heating tank 7, and an electric valve 16 is fixedly installed on the discharge pipe 4. By controlling the opening and closing of the electric valve 16, the pulp is discharged after impregnation.
[0043] However, as is well known to those skilled in the art, the working principle and wiring method of the motor 10 are commonplace and are all conventional methods or common knowledge. They will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.
[0044] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An impregnation device for viscose fiber production, comprising an impregnation tank (1) and a support (5), wherein the impregnation tank (1) extends through the top of the support (5) and is fixedly connected to the support (5), and two fixing seats (6) are symmetrically fixedly arranged on the outer wall of the impregnation tank (1), both fixing seats (6) being fixedly connected to the top of the support (5) by bolts, a sealing cover (2) for sealing is provided on the top of the impregnation tank (1), and a discharge pipe (4) is fixedly connected to the bottom of the impregnation tank (1). A feed pipe (3) is fixedly installed on the top of the sealing cover (2), and the feed pipe (3) is connected to the inside of the impregnation tank (1). A stirring paddle (8) is rotatably connected to the bottom of the sealing cover (2) inside the impregnation tank (1). An alkali tank (12) is fixedly installed on the top of the impregnation tank (1). An inlet hole (24) is opened on the sealing cover (2) below the alkali tank (12). The bottom of the alkali tank (12) is connected to the inlet hole (24) through an inlet pipe. The device also includes: The drive assembly is located on top of the sealing cover (2) and is used to drive the stirring paddle (8) to achieve stirring; The beating component is located at the bottom of the sealing cover (2) and is used to beat and disperse the pulp when it enters the impregnation tank (1) to facilitate mixing with the alkali solution and improve the impregnation effect. The liquid addition component is located at the bottom of the sealing cap (2) to enable intermittent addition of alkali solution, making it easier for the alkali solution to mix with the pulp. A heating component is installed on the outer wall of the impregnation tank (1) to heat the pulp inside the impregnation tank (1), thereby improving the impregnation effect.
2. The impregnation equipment for viscose fiber production according to claim 1, characterized in that, The drive assembly includes a gearbox (9), which is fixedly mounted on the top of the sealing cover (2). The top end of the stirring paddle (8) passes through the sealing cover (2) and is fixedly connected to the output shaft of the gearbox (9). A motor (10) is fixedly mounted on the top of the gearbox (9), and the output end of the motor (10) is fixedly connected to the output shaft of the gearbox (9).
3. The impregnation equipment for viscose fiber production according to claim 2, characterized in that, The bottom of the impregnation tank (1) is hemispherical, and the outer wall of the stirring paddle (8) is in contact with the inner wall of the impregnation tank (1), which makes it easy to scrape off the pulp adhering to the impregnation tank (1).
4. The impregnation equipment for viscose fiber production according to claim 1, characterized in that, The striking assembly includes a protective box (13), which is fixedly installed at the bottom of the sealing cover (2). A striking rod (14) is rotatably connected to the top inner wall of the protective box (13), and a driven gear (15) is fixedly sleeved on the outer wall of the striking rod (14) inside the protective box (13).
5. The impregnation equipment for viscose fiber production according to claim 4, characterized in that, The stirring paddle (8) passes through the protective box (13) and is rotatably connected to the protective box (13). A drive gear (11) is fixedly sleeved on the stirring paddle (8) inside the protective box (13). The drive gear (11) meshes with the driven gear (15).
6. The impregnation equipment for viscose fiber production according to claim 1, characterized in that, The heating assembly includes a heating barrel (7), which is fixedly connected to the outer wall of the impregnation tank (1), and the heating barrel (7) is provided with an electric heating wire for heating inside.
7. The impregnation equipment for viscose fiber production according to claim 1, characterized in that, The liquid addition assembly includes a U-shaped block (17), which is fixedly installed at the bottom of the sealing cover (2) and directly below the liquid inlet (24). The inner walls on both sides of the U-shaped block (17) are provided with sliding grooves, and sliding rods (18) are fixedly installed in both sliding grooves. Limiting blocks slide through both sliding rods (18), and the same slider (19) is fixedly connected to the two limiting blocks. The top of the slider (19) is in contact with the bottom of the sealing cover (2). The top of the slider (19) is provided with a through hole (25), and multiple liquid outlet pipes (20) connected to the through hole (25) are fixedly installed at equal intervals at the bottom of the slider (19). When the slider (19) slides to one side of the U-shaped block (17), the through hole (25) on the slider (19) is connected to the liquid inlet (24), thereby introducing the alkali solution in the alkali tank (12) into the interior of the impregnation tank (1).
8. The impregnation equipment for viscose fiber production according to claim 7, characterized in that, A cam (22) is fixedly fitted on the stirring paddle (8) below the drive gear (11). An opening is provided on the side of the slider (19) near the cam (22), and a roller (21) is rotatably connected inside the opening. The outer wall of the roller (21) is in contact with the outer wall of the cam (22). Springs (23) are fitted on both slide rods (18). The two ends of the two springs (23) respectively abut against the inner wall of the corresponding limiting block and the slide groove. The cam (22) pushes the slider (19) to slide in the two slide grooves of the U-shaped block (17). It is reset under the elastic force of the two springs (23), so that the through hole (25) and the liquid inlet hole (24) are intermittently connected, so that the alkali solution can be intermittently added to the impregnation tank (1).
9. The impregnation equipment for viscose fiber production according to claim 1, characterized in that, The discharge pipe (4) passes through the bottom of the heating tank (7), and an electric valve (16) is fixedly installed on the discharge pipe (4).