Reduction cleaning device for bio-based fabric processing

Abstract

The utility model discloses a reduction cleaning device for bio-based fabric processing, and relates to the technical field of fabric processing. The cleaning device comprises a cleaning box, a discharging groove is formed in the top of the cleaning box, a supporting frame is fixedly installed on the top of the cleaning box, a rotating device is arranged on the outer surface of the supporting frame, and the output end of the rotating device is in threaded connection with a material roller. According to the material overturning device, the material overturning assembly is connected with the output end of the rotating gear, when the bio-based fabric needs to be subjected to reduction cleaning, the rotating device drives the material roller to rotate to automatically discharge materials, and the driving device is matched to drive the two sets of incomplete driving gears to rotate at the same time; according to the cleaning device, the rotating gear is arranged in the cleaning box, so that the rotating gear can do reciprocating forward and reverse rotation actions, the fabric can be driven to turn over in the cleaning box during continuous discharging, the interactivity between the fabric and a reduction solution is improved, flooding dye attached to the surface of the fabric can be rapidly removed, and reduction cleaning is more efficient.

Description

Technical Field

[0001] This utility model belongs to the field of fabric processing technology, and specifically relates to a reduction and cleaning device for processing bio-based fabrics. Background Technology

[0002] Bio-based fabrics refer to novel fabric materials manufactured using renewable biomass through biological, chemical, and physical methods. During the dyeing process of bio-based fabrics, dye molecules may not be able to completely penetrate the fiber interior, and some dye may adhere to the fiber surface, forming loose dye. This loose dye affects the fabric's colorfastness and appearance. Reduction washing can use strong reducing agents to break down the dye molecules that have not penetrated the fiber interior, thereby removing the loose dye, improving the fabric's colorfastness, and enhancing its luster.

[0003] In the prior art, a search of Chinese patent number CN202320178214.2 discloses a cleaning device for bio-based nylon mesh fabric, including a main body, a cleaning mechanism, and a drying mechanism. The cleaning mechanism is located above the main body, and the drying mechanism is located behind the cleaning mechanism. The main body includes a support plate, a fixed plate, a support column, casters, and a handle. The fixed plate is fixedly installed on the upper end of the support plate, the support column is fixedly installed on the lower end of the support plate, and the casters are movably installed on the lower end of the support column.

[0004] Bio-based fabrics require cleaning equipment during the reduction cleaning process. However, existing fabric cleaning equipment typically uses soaking or rinsing methods. Soaking time is relatively long and the fabric is in a static state, resulting in weak removal of some of the dye floating on the surface and low cleaning efficiency. On the other hand, excessive rinsing water pressure may damage the fabric.

[0005] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0006] In view of the problems in the related technologies, this utility model proposes a reduction cleaning device for processing bio-based fabrics to overcome the above-mentioned technical problems existing in the existing related technologies.

[0007] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0008] This utility model relates to a reduction and cleaning device for processing bio-based fabrics, comprising a cleaning tank, a feeding trough on the top of the cleaning tank, a support frame fixedly mounted on the top of the cleaning tank, a rotating device on the outer surface of the support frame, a material roller threadedly connected to the output end of the rotating device, an installation box fixedly mounted on one side of the cleaning tank, a drive device inside the installation box, a drive gear fixedly mounted on the output end of the drive device, a rotating gear meshing on one side of the drive gear, and a material turning component fixedly mounted on one end of the rotating gear.

[0009] Furthermore, the number of support frames is provided in two sets, and the inner wall of the material roller is threaded with a rotating rod, which extends through the inner wall of one set of support frames into the interior of the material roller.

[0010] Furthermore, the rotating device includes a rotary motor, a drive wheel is fixedly mounted on the output end of the rotary motor, a drive belt is driven to the outer surface of the drive wheel, a rotating wheel is driven to the inner wall of the drive belt, and the rotating wheel is fixedly connected to the material roller.

[0011] Furthermore, the driving device includes a drive motor, and a wheel is fixedly mounted on the output end of the drive motor. A second transmission belt is driven to the outer surface of the wheel, and a second transmission wheel is driven to the inner wall of the second transmission belt.

[0012] Furthermore, the material turning assembly includes a material turning rod, one end of which is fixedly connected to a material turning frame, and the output end of the rotating gear is fixedly connected to the material turning rod.

[0013] Furthermore, the inner wall of the cleaning tank is provided with a bottom support frame, and the inner wall of the bottom support frame is provided with a water filter groove. The bottom support frame is arc-shaped.

[0014] Furthermore, a water outlet pipe is provided at the bottom of the cleaning tank, and a sealing plate is fixedly installed on the outer surface of the cleaning tank.

[0015] This utility model has the following beneficial effects:

[0016] 1. This utility model connects the material turning component to the output end of the rotary gear. When it is necessary to perform reduction cleaning on bio-based fabric, the rotating device drives the material roller to rotate and automatically feed the material. The driving device simultaneously drives two sets of incomplete drive gears to rotate, so that the rotary gear can perform reciprocating forward and reverse rotation. When the fabric is continuously fed, it can be turned over inside the cleaning tank to increase its interaction with the reduction solution, so that the floating dye attached to its surface can be removed more quickly and the reduction cleaning is more efficient.

[0017] 2. This utility model uses a drive motor to drive a rotating wheel to rotate, which in turn rotates in conjunction with a second transmission belt and a second transmission wheel. This provides rotational driving force to two sets of drive gears simultaneously, allowing the two sets of incomplete drive gears to alternately drive the rotating gears to rotate. This causes the flipping assembly to flip in both directions, increasing the interaction between the fabric held on its inner wall and the reducing solution, and shaking off excess dye adhering to its surface. When the rotating gears are driven to rotate, they drive the flipping rod to rotate, thereby causing the flipping frame to flip. Through the alternating cooperation of the two sets of drive gears, the rotating gears drive the flipping frame to flip in both directions, providing a flipping effect to the fabric held on its inner wall.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the utility model embodiments, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the rotating motor structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the cleaning box structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the drive motor structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the internal structure of the cleaning box of this utility model;

[0025] Figure 6 This is a schematic diagram of the water outlet pipe structure of this utility model;

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 1. Cleaning box; 2. Feed trough; 3. Support frame; 4. Rotating device; 5. Material roller; 6. Mounting box; 7. Drive device; 8. Drive gear; 9. Rotating gear; 10. Tilting assembly; 11. Rotating rod; 401. Rotary motor; 402. Drive wheel; 403. Transmission belt; 404. Rotating wheel; 701. Drive motor; 702. Rotating wheel; 703. Second transmission belt; 704. Second transmission wheel; 1011. Tilting rod; 1012. Tilting frame; 12. Base support frame; 13. Water filter tank; 14. Water outlet pipe; 15. Sealing plate. Detailed Implementation

[0028] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the utility model.

[0029] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0030] Please see Figures 1-6 As shown, this utility model is a reduction and cleaning device for processing bio-based fabrics, including a cleaning tank 1. The top of the cleaning tank 1 is provided with a feeding trough 2. A support frame 3 is fixedly installed on the top of the cleaning tank 1. A rotating device 4 is provided on the outer surface of the support frame 3. A material roller 5 is threadedly connected to the output end of the rotating device 4. An installation box 6 is fixedly installed on one side of the cleaning tank 1. A driving device 7 is provided inside the installation box 6. A driving gear 8 is fixedly installed on the output end of the driving device 7. A rotating gear 9 is meshed on one side of the driving gear 8. A material turning component 10 is fixedly installed on one end of the rotating gear 9.

[0031] When it is necessary to perform a reduction cleaning on bio-based fabrics, the reducing agent solution is introduced into the cleaning tank 1. At this time, the turning component 10 is in a vertical and horizontal state inside the cleaning tank 1. When the initial end of the fabric enters, it extends to the inner wall of the turning component 10. At this time, the rotating device 4 is activated to drive the material roller 5 on the inner wall of the support frame 3 to rotate and unwind the fabric. At the same time, the driving device 7 is activated to drive the two sets of driving gears 8 to rotate synchronously, thereby driving the rotating gear 9 in its center to rotate. Since the two sets of driving gears 8 are incomplete gears, when one set of driving gears 8 drives the rotating gear 9 to rotate, the other set of driving gears 8 is in an idle state. Until the other set of driving gears 8 rotates and meshes with the driving gear 8 to drive it to rotate, one set of driving gears 8 rotates in an idle state, thereby driving the turning component 10 to rotate in both directions. At the same time, when the turning component 10 rotates to a vertical state, the fabric inside continues to flow downward along the seam. The forward and reverse rotation of the turning component 10 drives the inner wall to clamp part of the fabric and turn it in the reduction solution.

[0032] This invention connects the material turning component 10 to the output end of the rotating gear 9. When the bio-based fabric needs to be restored and cleaned, the rotating device 4 drives the material roller 5 to rotate and automatically feed the material. The driving device 7 simultaneously drives two sets of incomplete drive gears 8 to rotate, so that the rotating gear 9 can perform reciprocating forward and reverse rotation. When the fabric is continuously fed, it can be turned over inside the cleaning tank 1 to increase its interaction with the reduction solution, so that the floating dye attached to its surface can be removed more quickly and the restoration and cleaning can be more efficient.

[0033] In one embodiment, for the support frame 3, there are two sets of support frames 3, and the inner wall of the material roller 5 is threaded with a rotating rod 11, which extends through the inner wall of one set of support frames 3 into the interior of the material roller 5.

[0034] By connecting the rotating rod 11 through the support frame 3 and the material roller 5, when the material roller 5 needs to be replaced, the rotating rod 11 can be rotated to disengage it from the inside of the material roller 5, so that the material roller 5 can be disengaged from the inside of the support frame 3 for easy disassembly.

[0035] In one embodiment, the rotating device 4 includes a rotating motor 401, a drive wheel 402 is fixedly mounted on the output end of the rotating motor 401, a drive belt 403 is drivenly connected to the outer surface of the drive wheel 402, a rotating wheel 404 is drivenly connected to the inner wall of the drive belt 403, and the rotating wheel 404 is fixedly connected to the material roller 5.

[0036] When the rotary motor 401 is started, it causes the drive wheel 402 to rotate, which in turn drives the transmission belt 403 to rotate, which in turn drives the rotary wheel 404 to rotate. When the rotary wheel 404 rotates, it drives the material roller 5 connected to its output end to rotate.

[0037] By fixing the rotary motor 401 to the top of the cleaning box 1, and in conjunction with the drive wheel 402 and the transmission belt 403 and other transmission components, a continuous rotational unwinding driving force can be provided to the material roller 5, so that the material roller 5 can automatically unwind and feed into the interior of the cleaning box 1 for cleaning.

[0038] In one embodiment, the driving device 7 includes a drive motor 701, a rotating wheel 702 is fixedly mounted on the output end of the drive motor 701, a second transmission belt 703 is connected to the outer surface of the rotating wheel 702, and a second transmission wheel 704 is connected to the inner wall of the second transmission belt 703.

[0039] After the drive motor 701 is started, its drive wheel 702 drives the second transmission belt 703 to drive the second transmission wheel 704 to rotate. At this time, the wheel 702 and the second transmission wheel 704 rotate synchronously, and the drive gear 8 connected to one end is driven to rotate synchronously.

[0040] The drive motor 701 drives the rotating wheel 702 to rotate, which in turn rotates with the second transmission belt 703 and the second transmission wheel 704. This provides rotational driving force to the two sets of drive gears 8 at the same time, so that the two sets of incomplete drive gears 8 can alternately drive the rotating gear 9 to rotate. This drives the flipping assembly 10 to flip in both directions, so that the fabric part clamped on its inner wall is driven to move, increasing the interaction with the reducing solution, and shaking off the excess dye attached to its surface.

[0041] In one embodiment, the material turning assembly 10 includes a material turning rod 1011, one end of which is fixedly connected to a material turning frame 1012, and the output end of the rotating gear 9 is fixedly connected to the material turning rod 1011.

[0042] When the rotating gear 9 is driven to rotate, it drives the flipping rod 1011 to rotate, thereby driving the flipping frame 1012 to flip. Through the alternating cooperation of the two sets of drive gears 8, the rotating gear 9 drives the flipping frame 1012 to flip in both directions, so as to provide a flipping effect for the fabric clamped on its inner wall.

[0043] In one embodiment, for the cleaning tank 1, the inner wall of the cleaning tank 1 is provided with a bottom support frame 12, the inner wall of the bottom support frame 12 is provided with a water filter groove 13, and the bottom support frame 12 is arc-shaped.

[0044] By supporting the arc-shaped bottom support frame 12 on the inner wall of the washing tank 1, the fabric is continuously fed and washed, and then falls on the inner wall of the arc-shaped bottom support frame 12. After the fabric is washed, the bottom support frame 12 can support the fabric at a certain height on the inner wall of the washing tank 1, and the normal flipping of the flipping frame 1012 is not hindered during the support process.

[0045] In one embodiment, for the cleaning tank 1, a water outlet pipe 14 is provided at the bottom of the cleaning tank 1, and a sealing plate 15 is fixedly installed on the outer surface of the cleaning tank 1.

[0046] The water outlet pipe 14 is located at the bottom of the washing tank 1. After the fabric is washed, the wastewater can be discharged by opening the water outlet pipe 14. The sealing plate 15 is located at the connection of the rotating gear 9 and can seal the connection to prevent the solution from leaking.

[0047] Through the above technical solution, 1. By connecting the turning component 10 to the output end of the rotating gear 9, when the bio-based fabric needs to be restored and cleaned, the rotating device 4 drives the material roller 5 to rotate and automatically feed the material. Simultaneously, the driving device 7 drives two sets of incompletely driven gears 8 to rotate, thus enabling the rotating gear 9 to perform reciprocating forward and reverse rotation. This allows the fabric to be turned inside the cleaning tank 1 while it is being continuously fed, increasing its interaction with the restoration solution and allowing for faster removal of surface dyes, making the restoration cleaning more efficient; 2. The drive motor 701 drives the rotating wheel 702 to rotate, in conjunction with the second transmission belt 703. The rotation of the second transmission wheel 704 provides rotational driving force to both sets of drive gears 8 simultaneously, allowing the two sets of incomplete drive gears 8 to alternately drive the rotating gear 9 to rotate. This causes the flipping assembly 10 to flip in both directions, increasing the interaction between the fabric held in the inner wall and the reducing solution, and shaking off excess dye adhering to its surface. When the rotating gear 9 is driven to rotate, it drives the flipping rod 1011 to rotate, thereby causing the flipping frame 1012 to flip. Through the alternating cooperation of the two sets of drive gears 8, the rotating gear 9 drives the flipping frame 1012 to flip in both directions, providing a flipping effect to the fabric held in the inner wall.

[0048] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0049] The preferred embodiments of the utility model disclosed above are merely illustrative of the utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize it. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A reduction cleaning device for processing bio-based fabrics, comprising a cleaning tank (1), characterized in that: The top of the cleaning box (1) is provided with a feeding trough (2), and a support frame (3) is fixedly installed on the top of the cleaning box (1). A rotating device (4) is provided on the outer surface of the support frame (3). A material roller (5) is threadedly connected to the output end of the rotating device (4). An installation box (6) is fixedly installed on one side of the cleaning box (1). A driving device (7) is provided inside the installation box (6). A driving gear (8) is fixedly installed on the output end of the driving device (7). A rotating gear (9) meshes on one side of the driving gear (8). A material turning component (10) is fixedly installed on one end of the rotating gear (9).

2. The reduction and cleaning device for processing bio-based fabrics according to claim 1, characterized in that, The number of support frames (3) is set in two sets. The inner wall of the material roller (5) is threaded with a rotating rod (11). The rotating rod (11) extends through the inner wall of one set of support frames (3) into the interior of the material roller (5).

3. The reduction and cleaning device for processing bio-based fabrics according to claim 1, characterized in that, The rotating device (4) includes a rotating motor (401), a drive wheel (402) is fixedly installed at the output end of the rotating motor (401), a drive belt (403) is connected to the outer surface of the drive wheel (402), a rotating wheel (404) is connected to the inner wall of the drive belt (403), and the rotating wheel (404) is fixedly connected to the material roller (5).

4. The reduction cleaning device for processing bio-based fabrics according to claim 1, characterized in that, The driving device (7) includes a drive motor (701), and a rotating wheel (702) is fixedly installed at the output end of the drive motor (701). A second transmission belt (703) is connected to the outer surface of the rotating wheel (702), and a second transmission wheel (704) is connected to the inner wall of the second transmission belt (703).

5. The reduction and cleaning device for processing bio-based fabrics according to claim 1, characterized in that, The material turning assembly (10) includes a material turning rod (1011), one end of which is fixedly connected to a material turning frame (1012), and the output end of the rotating gear (9) is fixedly connected to the material turning rod (1011).

6. The reduction and cleaning apparatus for processing bio-based fabrics according to claim 1, characterized in that, The inner wall of the cleaning tank (1) is provided with a bottom support frame (12), and the inner wall of the bottom support frame (12) is provided with a water filter groove (13). The bottom support frame (12) is arc-shaped.

7. The reduction and cleaning apparatus for processing bio-based fabrics according to claim 1, characterized in that, The bottom of the cleaning tank (1) is provided with a water outlet pipe (14), and a sealing plate (15) is fixedly installed on the outer surface of the cleaning tank (1).

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