Ultrasonic automatic edge melting and cutting device

Abstract

The utility model relates to an ultrasonic automatic edge melting and cutting device, and relates to the technical field of cloth processing, the ultrasonic automatic edge melting and cutting device comprises a frame body, a placing table, a fixing assembly, a cutting assembly and a discharging mechanism, and the cutting assembly comprises a sliding seat arranged on the frame body in a sliding mode; the ultrasonic melting knife is arranged on the sliding seat and is used for cutting the cloth fixed by the fixing assembly; the first driving part is used for driving the sliding seat to slide. Cloth is placed on the placing table, the fixing assembly presses and fixes the cloth on the placing plate, the first driving piece drives the ultrasonic melting knife to abut against the cloth, then the ultrasonic melting knife is started, the cloth is melted and broken, then the cloth is cut, the cut cloth is conveyed out through the discharging mechanism, and the cutting efficiency is improved. And subsequent cloth can be conveniently cut by the ultrasonic melting knife, so that the automation degree and the working efficiency of cloth cutting are improved.

Description

Technical Field

[0001] This application relates to the technical field of fabric processing, and in particular to an ultrasonic automatic edge melting and cutting device. Background Technology

[0002] As clothing becomes increasingly diverse in the market, it is sometimes necessary to cut an opening in the fabric during the fabric processing process, depending on the requirements.

[0003] Currently, cutting scissors are generally used to cut openings in fabric. This method involves making the scissors follow a cutting path to complete the cut, which has a low degree of automation and low cutting efficiency. Utility Model Content

[0004] To improve the automation and efficiency of fabric cutting, this application provides an ultrasonic automatic edge melting and cutting device.

[0005] This application provides an ultrasonic automatic edge melting and cutting device, which adopts the following technical solution:

[0006] An ultrasonic automatic edge-melting and cutting device includes a frame, a placement platform for placing fabric on the frame, a fixing component for fixing the fabric on the placement platform, a cutting component for cutting the fabric fixed by the fixing component, and a discharge mechanism for conveying the cut fabric out of the frame. The cutting component includes:

[0007] A sliding seat, which is slidably mounted on the frame in a direction perpendicular to the placement platform;

[0008] An ultrasonic melting knife, which is mounted on a sliding base and used to cut fabric fixed by a fixing component;

[0009] A first driving element is mounted on the frame and is used to drive the sliding seat to slide.

[0010] By adopting the above technical solution, the fabric is placed on the placement platform, and the fabric is pressed and fixed on the placement plate by the fixing component. The first driving component drives the ultrasonic melting knife to press against the fabric, and then the ultrasonic melting knife is activated to melt and cut the fabric, thereby realizing the cutting of the fabric. The cut fabric is transported out by the material discharge mechanism, which facilitates the ultrasonic melting knife to cut subsequent fabrics, thereby improving the automation level and work efficiency of fabric cutting.

[0011] Furthermore, the ultrasonic ablation knife includes:

[0012] An ultrasonic generator, which is used to generate high-frequency sound waves or electrical signals;

[0013] A transducer is mounted on the frame and located below the fabric. The transducer is used to convert high-frequency sound waves or electrical signals generated by the ultrasonic generator into high-frequency mechanical vibrations.

[0014] The cutting tool is mounted on a sliding seat and positioned above the fabric. The cutting tool presses the fabric against the transducer and cuts the fabric according to the shape of the cutting tool.

[0015] By adopting the above technical solution, the fixing component fixes the fabric on the placement platform and is located on the transducer. Then, the first driving component causes the cutter to press the fabric against the transducer, starts the ultrasonic generator, and converts the high-frequency sound waves or electrical signals emitted by the ultrasonic generator into high-frequency mechanical vibrations through the transducer. During this process, the fabric between the cutter and the transducer generates high temperature and melts the fabric, thereby achieving the cutting of the fabric.

[0016] Furthermore, a sliding layer is provided on the placement platform, which allows the fabric to slide freely.

[0017] By adopting the above technical solution, the fabric is placed on the sliding layer, which facilitates the fixing components and the material feeding mechanism to move the fabric on the placement platform.

[0018] Furthermore, the fixing component includes:

[0019] The first transverse plate is slidably disposed on the frame along the length direction of the placement platform;

[0020] The second driving component is mounted on the frame and is used to drive the first transverse plate to slide.

[0021] The first vertical moving plate is slidably disposed on the first horizontal moving plate in a direction perpendicular to the placement platform;

[0022] The first telescopic member is disposed on the first horizontal sliding plate and is used to drive the first vertical sliding plate to slide.

[0023] A pressure plate is set on the first vertical moving plate and used to press the fabric. The pressure plate has a cutting opening to facilitate cutting by an ultrasonic melting knife.

[0024] By adopting the above technical solution, the fabric is placed on the placement platform, then the second driving member drives the first horizontal moving plate to move to the designated position, and then the first telescopic member drives the first vertical moving plate to slide down, so that the pressure plate presses the fabric tightly on the placement platform. Finally, when the second driving member drives the first horizontal moving plate to slide, the fabric can slide on the placement platform, thereby fixing the fabric.

[0025] Furthermore, the discharge mechanism includes:

[0026] A material transfer assembly, which is mounted on the frame and used to transfer the cut fabric into a safe area;

[0027] A stacking assembly, which is mounted on a frame and is used to remove and stack fabric within a safe area.

[0028] By adopting the above technical solution, after the fabric is cut, the moving component moves the fabric into the safe area, so that the cutting component can continue to cut the next set of fabric. The stacking component takes out the fabric in the safe area and stacks it, thereby facilitating continuous cutting of the fabric and improving the automation level of fabric cutting.

[0029] Furthermore, the transfer assembly includes:

[0030] The second transverse plate is slidably mounted on the frame along the length of the placement platform.

[0031] The third driving component is mounted on the frame and is used to drive the second transverse plate to slide.

[0032] The second vertical moving plate is slidably disposed on the second horizontal moving plate in a direction perpendicular to the placement platform;

[0033] The second telescopic member is disposed on the second horizontal sliding plate and is used to drive the second vertical sliding plate to slide.

[0034] A pressing plate is disposed on the second vertical moving plate and used to press the fabric against the placement table. The pressing plate is used to drive the fabric to slide on the placement table.

[0035] By adopting the above technical solution, after the ultrasonic melting knife has finished cutting the fabric, the pressure plate releases the fabric from its fixation. The third driving component drives the second transverse plate to move to the designated position. Then, the second telescopic component extends and drives the second vertical plate to slide, so that the pressing plate presses one end of the fabric against the placement table. Then, the third driving component is activated to drive the second transverse plate to slide, thereby driving the fabric to slide on the placement table, making it easier to place the fabric into the safe area.

[0036] Furthermore, the stacking component includes:

[0037] Mounting base, which is slidably mounted on the frame along the length of the placement platform;

[0038] The third telescopic component is mounted on the frame and is used to drive the mounting base to slide.

[0039] A clamping element, which is disposed on a mounting base and used to clamp the fabric;

[0040] A collection platform, which is set on the frame and used to stack the fabric removed by the clamping device.

[0041] By adopting the above technical solution, after the fabric enters the safe area, the clamping plate separates from the fabric, the third telescopic member shortens, causing the clamping member to move towards the safe area and clamp the fabric. Finally, the third telescopic member extends, moving the fabric above the collection platform. The clamping member releases the fabric, and the fabric falls onto the collection platform under gravity, thereby achieving the stacking and placement of the fabric.

[0042] Furthermore, the placement platform is provided with a clearance groove, which facilitates the clamping components to clamp the fabric.

[0043] By adopting the above technical solution and setting the clearance groove, when the third telescopic component moves the mounting base, the fabric in the safe area can enter the clamping component, which in turn facilitates the clamping component to clamp the fabric.

[0044] In summary, this application includes at least one of the following beneficial technical effects:

[0045] The fabric is placed on the placement table. The first telescopic component moves the pressure plate, pressing the fabric firmly against the placement plate. The first drive component drives the cutter through the cutting opening to press the fabric against the transducer. Then, the ultrasonic generator is activated, and the fabric between the cutter and the transducer generates high temperature, melting the fabric. Through the cooperation of the pressing plate and the clamping component, the cut fabric is stacked on the collection table, which facilitates the cutter to cut subsequent fabric, thereby improving the automation and efficiency of fabric cutting. Attached Figure Description

[0046] Figure 1 This is a schematic diagram of the ultrasonic automatic edge melting and cutting device of this application;

[0047] Figure 2 This is a schematic diagram of the placement platform, fixing component, and material transfer component of this application;

[0048] Figure 3 This is a schematic diagram of the placement platform and stacking component structure of this application.

[0049] Reference numerals: 1. Frame; 11. Casters; 12. Locking element; 2. Placement platform; 21. Alignment groove; 3. Fixing assembly; 31. First transverse plate; 32. Second drive element; 33. First vertical plate; 34. First telescopic element; 35. Pressure plate; 351. Cutting opening; 4. Cutting assembly; 41. Sliding seat; 42. Ultrasonic melting knife; 421. Ultrasonic generator; 422. Transducer; 423. Knife; 43. First drive element; 5. Discharge mechanism; 6. Transfer assembly; 61. Second transverse plate; 62. Third drive element; 63. Second vertical plate; 64. Second telescopic element; 65. Clamping plate; 7. Stacking assembly; 71. Mounting base; 72. Clamping element; 73. Collection platform. Detailed Implementation

[0050] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0051] This application discloses an ultrasonic automatic edge melting and cutting device.

[0052] Reference Figure 1 An ultrasonic automatic edge melting and cutting device includes a frame 1, a placement platform 2 for placing fabric on the frame 1, a fixing component 3 for fixing the fabric on the placement platform 2 on the frame 1, a cutting component 4 for cutting the fabric fixed by the fixing component 3 on the frame 1, and a discharge mechanism 5 for transporting the cut fabric out on the frame 1.

[0053] Reference Figure 1 Multiple casters 11 are fixedly installed on the bottom of the frame 1 to facilitate its movement. Simultaneously, multiple sets of locking components 12 are installed on the bottom of the frame 1. When the frame 1 moves to a designated position, the locking components 12 lock the frame 1 to the ground, thereby improving the ease of movement. In this embodiment, four sets of locking components 12 are provided and located at the four bottom corners of the frame 1. Each locking component 12 includes a threaded rod, a clamping block, and a turntable. The threaded rod is threaded onto the frame 1. The clamping block is rotatably connected to the threaded rod and clamps against the ground. The turntable is fixedly installed on the threaded rod and used to drive the threaded rod to rotate. By driving the threaded rod to rotate threadedly on the frame 1 via the turntable, the clamping block is clamped against the ground, ultimately achieving the fixation of the frame 1.

[0054] Reference Figure 1 and Figure 2The placement platform 2 is fixedly installed on the frame 1. A sliding layer is fixedly installed on the upper surface of the placement platform 2. The sliding layer is used to improve the sliding contact effect between the placement platform 2 and the fabric. The sliding layer allows the fabric to slide freely on it. The fixing component 3 is set on the frame 1 and is used to fix the fabric on the placement platform 2. The fixing component 3 includes a first horizontal sliding plate 31, a second driving component 32, a first vertical sliding plate 33, a first telescopic component 34, and a pressure plate 35. The first horizontal sliding plate 31 is slidably installed on the frame 1 along the length direction of the placement platform 2. The second driving component 32 is set on the frame 1 and is used to drive the first horizontal sliding plate 31 to slide. In this embodiment, the second driving component 32 is a motor that drives the belt to rotate, thereby driving the first horizontal sliding plate 31 to slide on the frame 1. The sliding layer in this embodiment can be a coating or electroplating layer set on the surface of the placement platform 2.

[0055] Reference Figure 1 and Figure 2 The first vertical moving plate 33 is slidably mounted on the first horizontal moving plate 31 in a direction perpendicular to the placement platform 2. The first telescopic member 34 is fixedly mounted on the first horizontal moving plate 31 and is used to drive the first vertical moving plate 33 to slide. The pressure plate 35 is fixedly mounted on the bottom of the first vertical moving plate 33 by bolts. The pressure plate 35 is used to press the fabric on the placement platform 2. The pressure plate 35 has a cutting opening 351 to facilitate the cutting component 4 to cut the fabric.

[0056] Reference Figure 1 and Figure 2 The staff places the fabric on the placement platform 2, and then the second drive component 32 drives the first transverse plate 31 to move to the designated position. Then the first telescopic component 34 drives the pressure plate 35 to slide down, thereby pressing the fabric onto the placement platform 2. Finally, when the second drive component 32 drives the first transverse plate 31 to slide, the fabric can slide on the placement platform 2.

[0057] Reference Figure 1The cutting assembly 4 is mounted on the frame 1 and is used to cut the fabric fixed by the pressure plate 35. The cutting assembly 4 includes a sliding seat 41, an ultrasonic melting knife 42, and a first driving member 43. The sliding seat 41 is slidably mounted on the frame 1 in a direction perpendicular to the placement table 2. The ultrasonic melting knife 42 is mounted on the sliding seat 41 and is used to cut the fabric fixed by the pressure plate 35. The ultrasonic melting knife 42 includes an ultrasonic generator 421, a transducer 422, and a cutting tool 423. The ultrasonic generator 421 is fixedly mounted on the frame 1 and is used to generate high-frequency sound waves or electrical signals. The wave generator 421 is located below the placement platform 2; the transducer 422 is fixedly installed on the frame 1, located below the fabric, with the top plane of the transducer 422 flush with the plane of the sliding layer, and is connected to the ultrasonic generator 421. The transducer 422 is used to convert the high-frequency sound waves or electrical signals emitted by the ultrasonic generator 421 into high-frequency mechanical vibrations; the cutter 423 is fixedly installed on the sliding seat 41, located above the fabric, and presses the fabric against the transducer 422; the first driving member 43 is set on the frame 1, and is used to drive the sliding seat 41 to slide.

[0058] Reference Figure 1 and Figure 2 Specifically, after the pressure plate 35 presses the fabric, the first driving member 43 drives the first transverse plate 31 to slide, eventually moving the fabric to the designated position. Then, the first driving member 43 drives the sliding plate to slide, so that the cutter 423 passes through the cutting opening 351 and presses against the fabric. Then, the ultrasonic generator 421 is activated, and the transducer 422 converts high-frequency sound waves or electrical signals into high-frequency mechanical vibrations. During this process, the fabric between the cutter 423 and the transducer generates high temperature and melts the fabric. Finally, the first driving member 43 drives the sliding plate to slide upward, so that the cutter 423 and the fabric separate from each other, thereby realizing the cutting of the fabric.

[0059] Reference Figure 1 and Figure 2 The material feeding mechanism 5 is mounted on the frame 1. The material feeding mechanism 5 is used to transport the cut fabric out. The material feeding mechanism 5 includes a material transfer component 6 and a stacking component 7. The material transfer component 6 is mounted on the frame 1. The material transfer component 6 is used to move the cut fabric into a safe area to facilitate the cutting of the next set of fabric. The material transfer component 6 includes a second horizontal transfer plate 61, a third driving component 62, a second vertical transfer plate 63, a second telescopic component 64, and a pressing plate 65. The second horizontal transfer plate 61 is slidably mounted on the frame 1 along the length direction of the placement platform 2. The third driving component 62 is mounted on the frame 1. The third driving component 62 is used to drive the second horizontal transfer plate 61 to slide. The third driving component 62 in this embodiment has the same structure as the second driving component 32, but the installation position is different.

[0060] Reference Figure 1 and Figure 2 The second vertical moving plate 63 is slidably mounted on the second horizontal moving plate 61 in a direction perpendicular to the placement platform 2. The second telescopic member 64 is fixedly mounted on the second horizontal moving plate 61 and is used to drive the second vertical moving plate 63 to slide. The clamping plate 65 is fixedly mounted on the bottom of the second vertical moving plate 63 by bolts and is used to press the fabric on the placement platform 2.

[0061] Reference Figure 1 and Figure 2 Specifically, after the ultrasonic melting knife 42 finishes cutting the fabric, the pressure plate 35 releases the fabric from its fixation. The third drive member 62 drives the second transverse plate 61 to move to the designated position. Then, the second telescopic member 64 extends and presses one end of the fabric against the placement table 2 through the clamping plate 65. Then, the third drive member 62 is activated to drive the second transverse plate 61 to slide, thereby causing the fabric to slide on the placement table 2, and finally allowing the fabric to enter the safe area.

[0062] Reference Figure 1 and Figure 3 The stacking assembly 7 is mounted on the frame 1. The stacking assembly 7 is used to remove and stack the fabric within the safety area, making it easier for workers to remove a certain amount of fabric at once. The stacking assembly 7 includes a mounting base 71, a third telescopic member, a clamping member 72, and a collection platform 73. The mounting base 71 is slidably mounted on the frame 1 along the length of the placement platform 2. The third telescopic member is fixedly mounted on the frame 1 and is used to drive the mounting base 71 to slide. The clamping member 72 is fixedly mounted on the mounting base 71 and is used to clamp the fabric, thereby facilitating the movement of the fabric. The collection platform 73 is fixedly mounted on the frame 1 and is used to stack the fabric removed by the clamping member 72. In this embodiment, the clamping member 72 includes a lower clamp, an upper clamp, and a telescopic cylinder. The fabric enters between the lower and upper clamps through the extension and retraction of the third telescopic member, and then the telescopic cylinder retracts to clamp the fabric. In this embodiment, the third telescopic member is an electric telescopic rod or cylinder fixedly mounted on the frame 1.

[0063] Reference Figure 2 and Figure 3The placement platform 2 is provided with a clearance groove 21, which facilitates the clamping member 72 to clamp the fabric. When the third driving member 62 moves the fabric to the safe area, one end of the fabric is located on the clearance groove 21. The second telescopic member 64 drives the abutment plate 65 to move upward. Then the third telescopic member shortens, causing the clamping member 72 to move to the safe area. Finally, the lower clamp of the clamping member 72 enters the clearance groove 21, shortens the telescopic cylinder, and clamps the fabric. Finally, the third telescopic member extends, moving the fabric above the collection platform 73. The telescopic cylinder extends, causing the upper clamp and lower clamp to separate. The fabric falls onto the collection platform 73 under the action of gravity, thus realizing the stacking of the fabric.

[0064] The working principle of this application embodiment is as follows:

[0065] The fabric is placed on the placement table 2. The first telescopic member 34 drives the pressure plate 35 to slide, thereby pressing the fabric onto the placement plate. The first driving member 43 drives the cutter 423 to pass through the cutting hole 351 and press the fabric against the transducer 422. Then, the ultrasonic generator 421 is activated. The fabric between the cutter 423 and the transducer generates high temperature and melts the fabric. Through the cooperation of the pressing plate 65 and the clamping member 72, the cut fabric is stacked on the collection table 73, which facilitates the cutter 423 to cut subsequent fabric, thereby improving the automation level and work efficiency of fabric cutting.

[0066] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An ultrasonic automatic edge melting and cutting device, characterized in that: The system includes a frame (1), a placement platform (2) for placing fabric, a fixing component (3) for fixing the fabric to the placement platform (2), a cutting component (4) for cutting the fabric fixed by the fixing component (3), and a discharge mechanism (5) for transporting the cut fabric out. The cutting component (4) includes: A sliding seat (41) is slidably mounted on the frame (1) in a direction perpendicular to the placement platform (2); An ultrasonic melting knife (42) is mounted on a sliding seat (41) and used to cut the fabric fixed by the fixing assembly (3). The first driving member (43) is mounted on the frame (1) and is used to drive the sliding seat (41) to slide.

2. The ultrasonic automatic edge melting and cutting device according to claim 1, characterized in that: The ultrasonic ablation knife (42) includes: An ultrasonic generator (421) is used to generate high-frequency sound waves or electrical signals. A transducer (422) is mounted on the frame (1) and located below the fabric. The transducer (422) is used to convert the high-frequency sound waves or electrical signals generated by the ultrasonic generator (421) into high-frequency mechanical vibrations. The cutting tool (423) is mounted on the sliding seat (41) and located above the fabric. The cutting tool (423) presses the fabric against the transducer (422) and cuts the fabric according to the shape of the cutting tool (423).

3. The ultrasonic automatic edge melting and cutting device according to claim 1, characterized in that: The placement platform (2) is provided with a sliding layer, which allows the fabric to slide freely.

4. The ultrasonic automatic edge melting and cutting device according to claim 1, characterized in that: The fixing component (3) includes: The first transverse plate (31) is slidably mounted on the frame (1) along the length direction of the placement platform (2); The second driving member (32) is mounted on the frame (1) and is used to drive the first transverse plate (31) to slide. The first vertical moving plate (33) is slidably disposed on the first horizontal moving plate (31) in a direction perpendicular to the placement platform (2); The first telescopic member (34) is disposed on the first horizontal sliding plate (31) and is used to drive the first vertical sliding plate (33) to slide. A pressure plate (35) is set on the first vertical moving plate (33) and used to press the fabric. The pressure plate (35) has a cutting opening (351) to facilitate cutting by the ultrasonic melting knife (42).

5. The ultrasonic automatic edge melting and cutting device according to claim 4, characterized in that: The material discharge mechanism (5) includes: Material transfer assembly (6), which is mounted on the frame (1) and used to transfer the cut fabric into a safe area; Stacking assembly (7), which is mounted on the frame (1) and is used to remove and stack fabric within the safety area.

6. The ultrasonic automatic edge melting and cutting device according to claim 5, characterized in that: The transfer assembly (6) includes: The second transverse plate (61) is slidably mounted on the frame (1) along the length of the placement platform (2); The third driving component (62) is mounted on the frame (1) and is used to drive the second transverse plate (61) to slide. The second vertical moving plate (63) is slidably disposed on the second horizontal moving plate (61) in a direction perpendicular to the placement platform (2); The second telescopic member (64) is disposed on the second transverse plate (61) and is used to drive the second vertical plate (63) to slide. A pressing plate (65) is provided on the second vertical moving plate (63) and is used to press the fabric against the placement table (2). The pressing plate (65) is used to drive the fabric to slide on the placement table (2).

7. The ultrasonic automatic edge melting and cutting device according to claim 6, characterized in that: The stacking component (7) includes: Mounting base (71), which is slidably mounted on the frame (1) along the length of the placement platform (2); The third telescopic component is mounted on the frame (1) and is used to drive the mounting base (71) to slide. A clamping element (72) is provided on the mounting base (71) and is used to clamp the fabric; A collection platform (73) is set on the frame (1) and is used to stack the fabric removed by the clamping member (72).

8. The ultrasonic automatic edge melting and cutting device according to claim 7, characterized in that: The placement platform (2) is provided with a clearance groove (21), which facilitates the clamping member (72) to clamp the fabric.

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