Special base for container heavy oil generator set

Abstract

The utility model relates to a special base for a container heavy oil generator set, which is applied to the field of container units and comprises two transverse frames, two longitudinal frames and a plurality of longitudinal stiffening beams are fixedly connected between the two transverse frames, and transverse stiffening beams are fixedly connected among the longitudinal stiffening beams in the middle. Four supporting seats are jointly and fixedly connected to the upper ends of the longitudinal reinforcing beams, a plurality of positioning pipes fixedly penetrate through the front end of the transverse frame in the front, a first flange plate is fixedly connected to the front ends of the positioning pipes, mounting pipes are arranged at the front ends of the positioning pipes, and a second flange plate is fixedly connected to the ends, facing the positioning pipes, of the mounting pipes; on the premise of fully considering the integral hoisting and transportation convenience of the heavy oil unit, the supporting seat and the plurality of mounting pipes are also arranged, so that the heavy oil unit is convenient to support, and the pipe arrangement and wiring of oil, water and gas pipelines are convenient, thereby effectively ensuring the load-bearing and operation stability of the heavy oil generator unit.

Description

Technical Field

[0001] This utility model relates to a special base for containerized heavy oil generator sets, and in particular to a special base for containerized heavy oil generator sets applied in the field of containerized generator sets. Background Technology

[0002] For high-power generator sets driven by internal combustion engines, especially diesel engines, such generator sets are usually placed in a container-like shell to achieve quiet operation and facilitate manufacturing, transportation, maintenance, and upkeep. If a larger power generator set is needed, multiple generator sets are usually installed in the container to increase the overall output power.

[0003] Currently, most high-power containerized generator sets on the market are installed using the generator set's own common base. The generator set and container are then installed on-site through customized installation. This is not convenient for the overall hoisting and transportation of the containerized generator set, nor is it conducive to the convenient assembly and installation of the unit. It is also difficult to guarantee the load-bearing capacity and stable operation requirements of a 2MW heavy oil generator set weighing up to 30 tons. Utility Model Content

[0004] In view of the above-mentioned prior art, the technical problem to be solved by this utility model is that existing high-power container units mostly use the generator set's own common base during installation. However, the common base is not convenient for the overall hoisting and transportation of the container unit, nor is it conducive to the convenient assembly and installation of the unit, thus making it difficult to guarantee the stability of the generator set during use.

[0005] To address the aforementioned problems, this utility model provides a special base for containerized heavy oil generator sets, comprising two transverse frames, two longitudinal frames and multiple longitudinal reinforcing beams fixedly connected between the two transverse frames, transverse reinforcing beams fixedly connected between the multiple longitudinal reinforcing beams located in the middle, and four support seats fixedly connected to the upper ends of the multiple longitudinal reinforcing beams, multiple positioning tubes fixedly passing through the front end of the front transverse frame, a flange plate 1 fixedly connected to the front end of the positioning tube, an installation tube provided at the front end of the positioning tube, a flange plate 2 fixedly connected to the end of the installation tube facing the positioning tube, a sealing assembly jointly fitted on the outer surfaces of the positioning tube and the installation tube, the sealing assembly including two sealing sleeves movably fitted on the outer surfaces of the positioning tube and the installation tube, flange plate 1 and flange plate 2 fitting together, and both flange plate 1 and flange plate 2 located within the two sealing sleeves, multiple bolts provided at the front end of the installation tube, the rear ends of the bolts sequentially movably passing through the sealing sleeve, flange plate 1 and flange plate 2, and insert rings movably fitted on the outer surfaces of both the positioning tube and the installation tube.

[0006] In the aforementioned special base for containerized heavy oil generator sets, a support base and multiple installation pipes are also provided, taking into full account the convenience of overall hoisting and transportation of the heavy oil generator set. This facilitates the support of the heavy oil generator set and the routing of oil, water and gas pipelines, thereby effectively ensuring the load-bearing capacity and operational stability of the heavy oil generator set.

[0007] As a further improvement of this application, the sealing sleeve is semi-circular, and the flat surfaces of the two sealing sleeves fit together. The surface of the sealing sleeve is drilled with multiple threaded holes corresponding to flange plate one and flange plate two.

[0008] As a further improvement to this application, the diameters of the positioning tube and the installation tube are the same, the inner diameter of the insertion ring is the same as the outer diameter of the positioning tube, and the outer surface of the insertion ring is threaded to the inner wall of the sealing sleeve.

[0009] As a further improvement of this application, both the transverse and longitudinal frames are U-shaped, and the two longitudinal frames are located at the ends of the two transverse frames respectively.

[0010] As another improvement of this application, multiple positioning tubes are located between two adjacent longitudinal reinforcing beams, and the transverse frame, longitudinal frame and longitudinal reinforcing beam are all made of steel.

[0011] As another improvement of this application, the support includes an external support frame fixedly connected to the upper end of a plurality of longitudinal reinforcing beams, the inner cavity of the external support frame being fixedly connected to a plurality of support plates, and the upper end of the external support frame being trapezoidal.

[0012] In summary, in practical applications, after fully considering the overall structural requirements of the heavy oil generator unit, such as its center of gravity, rigidity, and strength, the unit can be supported as a whole by using transverse frames, longitudinal frames, longitudinal reinforcing beams, and transverse reinforcing beams. Multiple support seats can limit and fix the unit, facilitating its installation and fixation. Furthermore, multiple positioning pipes are installed on the front transverse frame to facilitate the connection of oil, water, and gas pipelines, allowing workers to easily route the gas pipelines. This completes the assembly of the heavy oil generator unit, meeting the overall hoisting and transportation needs of the containerized heavy oil generator unit and effectively ensuring its load-bearing capacity and operational stability. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the first embodiment of this application;

[0014] Figure 2 This is a front view of the structure according to the first embodiment of this application;

[0015] Figure 3 This is a schematic diagram of the transverse frame structure of the first embodiment of this application;

[0016] Figure 4 This is a schematic diagram of the support structure according to the first embodiment of this application;

[0017] Figure 5 This is a front view of the structure according to the second embodiment of this application;

[0018] Figure 6 This is a schematic diagram of the sealing assembly structure according to the second embodiment of this application.

[0019] Explanation of the labels in the diagram:

[0020] 1. Horizontal frame, 2. Longitudinal frame, 3. Longitudinal reinforcing beam, 4. Horizontal reinforcing beam, 5. Support base, 501. External support frame, 502. Support plate, 6. Positioning pipe, 7. Flange plate one, 8. Mounting pipe, 9. Flange plate two, 10. Sealing sleeve, 11. Bolt, 12. Insert ring. Detailed Implementation

[0021] The two embodiments of this application will be described in detail below with reference to the accompanying drawings.

[0022] First implementation method:

[0023] Figure 1 , Figure 2 and Figure 3 The diagram shows a special base for a containerized heavy oil generator set, comprising two transverse frames 1, with two longitudinal frames 2 and multiple longitudinal reinforcing beams 3 fixedly connected between the two transverse frames 1. Both the transverse frames 1 and the longitudinal frames 2 are U-shaped, and the two longitudinal frames 2 are located at the ends of the two transverse frames 1 respectively. A transverse reinforcing beam 4 is fixedly connected between the multiple longitudinal reinforcing beams 3 located in the middle. The transverse frames 1, longitudinal frames 2, and longitudinal reinforcing beams 3 are all made of steel. The transverse frames 1, longitudinal frames 2, longitudinal reinforcing beams 3, and transverse reinforcing beams 4 can provide overall support for the heavy oil generator set, so that this special base can match the overall center of gravity, rigidity, and strength of the heavy oil generator set. Multiple positioning tubes 6 are located between two adjacent longitudinal reinforcing beams 3. The upper ends of the multiple longitudinal reinforcing beams 3 are jointly fixedly connected to four support seats 5. Multiple positioning tubes 6 are fixedly passed through the front end of the transverse frame 1, and flange plates 7 are fixedly connected to the front ends of the positioning tubes 6.

[0024] Figure 1 and Figure 4 As shown: The support base 5 includes an external support frame 501 fixedly connected to the upper end of multiple longitudinal reinforcing beams 3. Multiple support plates 502 are fixedly connected to the inner cavity of the external support frame 501. The upper end of the external support frame 501 is trapezoidal. Heavy oil generator sets can be placed between multiple support bases 5, which facilitates the installation and fixing of heavy oil generator sets. The support plates 502 can effectively improve the rigidity of the support base 5, thereby facilitating the stability of the heavy oil generator sets during assembly and transportation.

[0025] During the installation of the heavy oil generator unit, after fully considering the overall structural requirements such as the center of gravity, rigidity, and strength of the unit, the unit is supported as a whole by the transverse frame 1, longitudinal frame 2, longitudinal reinforcing beam 3, and transverse reinforcing beam 4. Multiple support seats 5 can limit and fix the unit, facilitating its installation and fixation. At the same time, multiple positioning pipes 6 are installed on the front transverse frame 1 to facilitate the connection of oil, water, and gas pipelines, making it convenient for workers to set the route of the gas pipeline. This completes the installation of the heavy oil generator unit, meeting the overall hoisting and transportation needs of the containerized heavy oil generator unit, and effectively ensuring the load-bearing capacity and operational stability of the heavy oil generator unit.

[0026] Second implementation method:

[0027] This embodiment adds an installation pipe 8, flange plate 2 9 and sealing assembly to the first embodiment, while the rest remains the same as the first embodiment.

[0028] Figure 5 and Figure 6 The diagram shows that: the front end of the positioning tube 6 is provided with an installation tube 8, and a flange plate 9 is fixedly connected to one end of the installation tube 8 facing the positioning tube 6. The outer surfaces of the positioning tube 6 and the installation tube 8 are jointly fitted with a sealing assembly, which includes two sealing sleeves 10 that are movably fitted on the outer surfaces of the positioning tube 6 and the installation tube 8. The flange plate 7 and the flange plate 9 are in contact with each other, and both the flange plate 7 and the flange plate 9 are located inside the two sealing sleeves 10. The front end of the installation tube 8 is provided with multiple bolts 11, and the rear ends of the bolts 11 sequentially pass through the sealing sleeves 10, the flange plate 7, and the flange plate 9. The outer surfaces of the positioning tube 6 and the installation tube 8 are movably fitted with insert rings 12. The sealing sleeves 10 are semi-circular, and the straight surfaces of the two sealing sleeves 10 are in contact with each other. The surface of the sealing sleeves 10 is drilled with multiple threaded holes corresponding to the flange plate 7 and the flange plate 9. The diameters of the positioning tube 6 and the installation tube 8 are the same, the inner diameter of the insert ring 12 is the same as the outer diameter of the positioning tube 6, and the outer surface of the insert ring 12 is threadedly connected to the inner wall of the sealing sleeve 10.

[0029] After assembling the heavy oil unit, when connecting the oil, water, and gas pipelines, place the installation pipe 8 at the front end of the positioning pipe 6 so that flange plate 1 7 and flange plate 2 9 fit together. Then, put two sealing sleeves 10 on the outer surfaces of flange plate 1 7 and flange plate 2 9, and then fix the sealing sleeves 10, flange plate 1 7, and flange plate 2 9 with multiple bolts 11. Screw on two insert rings 12 so that the two sealing sleeves 10 and insert rings 12 completely wrap flange plate 1 7 and flange plate 2 9, thereby sealing the connection between flange plate 1 7 and flange plate 2 9. This makes it difficult for oil, water, and gas to leak after entering the positioning pipe 6 through the installation pipe 8, thus effectively improving the sealing performance of the special base during use.

[0030] In light of current practical needs, the above-described embodiments adopted in this application are not limited to this scope of protection. Any changes made within the scope of knowledge possessed by those skilled in the art without departing from the concept of this application still fall within the protection scope of this utility model.

Claims

1. A special base for containerized heavy oil generator sets, comprising two transverse frames (1), characterized in that: Two longitudinal frames (2) and multiple longitudinal reinforcing beams (3) are fixedly connected between the two transverse frames (1). Transverse reinforcing beams (4) are fixedly connected between the multiple longitudinal reinforcing beams (3) located in the middle. Four support seats (5) are fixedly connected to the upper ends of the multiple longitudinal reinforcing beams (3). Multiple positioning tubes (6) are fixedly connected through the front end of the transverse frame (1). A flange plate (7) is fixedly connected to the front end of the positioning tubes (6). The front end of the positioning tube (6) is provided with an installation tube (8). The end of the installation tube (8) facing the positioning tube (6) is fixedly connected with a flange plate (9). The outer surfaces of the positioning tube (6) and the installation tube (8) are jointly fitted with a sealing assembly. The sealing assembly includes two sealing sleeves (10) that are movably fitted on the outer surfaces of the positioning tube (6) and the installation tube (8). The flange plate (7) and the flange plate (9) are in contact with each other, and both the flange plate (7) and the flange plate (9) are located inside the two sealing sleeves (10). The front end of the installation tube (8) is provided with multiple bolts (11). The rear end of the bolts (11) movably passes through the sealing sleeve (10), the flange plate (7) and the flange plate (9) in sequence. The outer surfaces of the positioning tube (6) and the installation tube (8) are both movably fitted with insert rings (12).

2. The special base for a containerized heavy oil generator set according to claim 1, characterized in that: The sealing sleeve (10) is semi-circular, and the flat surfaces of the two sealing sleeves (10) fit together. The surface of the sealing sleeve (10) is drilled with multiple threaded holes corresponding to flange plate one (7) and flange plate two (9).

3. The special base for a containerized heavy oil generator set according to claim 1, characterized in that: The diameters of the positioning tube (6) and the mounting tube (8) are the same, the inner diameter of the insert ring (12) is the same as the outer diameter of the positioning tube (6), and the outer surface of the insert ring (12) is threaded to the inner wall of the sealing sleeve (10).

4. The special base for a containerized heavy oil generator set according to claim 1, characterized in that: Both the transverse frame (1) and the longitudinal frame (2) are U-shaped, and the two longitudinal frames (2) are located at the ends of the two transverse frames (1).

5. A special base for containerized heavy oil generator sets according to claim 1, characterized in that: The multiple positioning tubes (6) are located between two adjacent longitudinal reinforcing beams (3), and the transverse frame (1), longitudinal frame (2) and longitudinal reinforcing beam (3) are all made of steel.

6. A special base for containerized heavy oil generator sets according to claim 1, characterized in that: The support base (5) includes an external support frame (501) fixedly connected to the upper end of multiple longitudinal reinforcing beams (3). Multiple support plates (502) are fixedly connected to the inner cavity of the external support frame (501). The upper end of the external support frame (501) is trapezoidal.

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