Hoop
By using the plug-in structure of the first and second clamps and the fastening components, the problem of low installation efficiency of photovoltaic tracking brackets is solved, achieving rapid installation and cost reduction.
Patent Information
- Application Number
- CN202520162388.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-01-23
AI Technical Summary
The existing clamp installation method for photovoltaic tracking brackets is cumbersome, resulting in low installation efficiency.
The first and second clamps are connected by a plug-in structure and fixed to the main shaft of the photovoltaic bracket with fastening components, replacing the traditional bolt fixing method.
It enables rapid installation of clamps, improves installation efficiency, reduces the amount of bolts used, and lowers costs.
Smart Images

Figure CN223648225U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a clamp, belonging to the field of photovoltaic technology. Background Technology
[0002] The photovoltaic tracking bracket is controlled by a control box connected to a motor, which controls the rotation angle and direction of the bracket. The control box is usually connected to the bracket using clamps. In related technologies, the clamps include upper clamps and lower clamps. The control box is connected to the lower clamp or the upper clamp. Both ends of the upper clamp and both ends of the lower clamp are fixed with bolts. However, this installation method is relatively cumbersome and has low installation efficiency. Utility Model Content
[0003] The purpose of this utility model is to provide a clamp that is easy to install quickly.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A clamp for fixing a control box to the main shaft of a photovoltaic bracket, comprising:
[0006] A first clamp, one end of which has a first lug, and the other end of which has a second lug; and
[0007] The second clamp has a slot at one end for the first ear to be inserted into, and a third ear at the other end, with the second ear and the third ear connected by a fastening assembly.
[0008] The first clamp and the second clamp are used to jointly encircle the main shaft, and the end of the first clamp or the second clamp away from the main shaft is used to install the control box.
[0009] As a further improvement of this utility model, the first clamp includes a first clamp body, with the first ear and the second ear connected to both ends of the first clamp body.
[0010] The second clamp includes a second clamp body and a fourth ear connected to one end of the second clamp body. The third ear is connected to the other end of the second clamp body. The insertion interface of the slot is located at the connection between the second clamp body and the fourth ear. The first ear extends through the insertion interface into the slot and abuts against the fourth ear.
[0011] As a further improvement of the present invention, the first clamp body includes a first wall portion, the second clamp body includes a second wall portion, the second wall portion is provided with a mounting hole, and the mounting hole is configured to install a control box.
[0012] As a further improvement of this utility model, an assembly gap is formed between the second ear and the third ear, and after the fastening component is fastened, the first clamp and the second clamp can be locked to the main shaft.
[0013] As a further improvement of this utility model, along the arrangement direction of the first clamp and the second clamp, the distance between the first ear and the first wall is greater than the distance between the second ear and the first wall; and / or, along the arrangement direction of the first clamp and the second clamp, the distance between the third ear and the second wall is less than the distance between the fourth ear and the second wall.
[0014] As a further improvement of the present invention, the second clamp body includes a base and side portions connected to both sides of the base. The third ear portion and the fourth ear portion are connected to both ends of the base. An installation cavity is formed between the base and the two side portions. The two side portions are used to cooperate with the first clamp and surround the outer periphery of the main shaft.
[0015] As a further improvement of this utility model, each of the edges is provided with a weight reduction hole.
[0016] As a further improvement of this utility model, the third ear is connected to a first reinforcing part on both sides, and the first reinforcing part is connected to the base.
[0017] As a further improvement of the present invention, the fastening assembly includes a bolt and a nut, the second ear is provided with a first through hole, the third ear is provided with a second through hole, and the bolt passes through the first through hole and the second through hole and is fixed with the nut.
[0018] As a further improvement of the present invention, the third ear is provided with a limiting part on the side opposite to the second ear, the limiting part has a limiting groove, and the nut is provided in the limiting groove.
[0019] Compared with the prior art, the beneficial effects of this utility model are as follows: The clamp provided by this utility model includes a first clamp and a second clamp. One end of the first clamp is provided with a first ear, and one end of the second clamp is provided with a slot. By inserting the first ear into the slot, one end of the first clamp and one end of the second clamp can be connected, which facilitates the quick installation of the clamp. The use of a plug-in method to replace the bolt fixing method is beneficial to improving installation efficiency. Attached Figure Description
[0020] Figure 1 This is a three-dimensional schematic diagram of the clamp of this utility model;
[0021] Figure 2 yes Figure 1A schematic diagram of the decomposition process;
[0022] Figure 3 yes Figure 1 The diagram shows another angle of the clamp.
[0023] Figure 4 yes Figure 3 A schematic diagram of the decomposition process;
[0024] Figure 5 yes Figure 1 The front view of the clamp is shown;
[0025] Figure 6 yes Figure 5 Front view of the first clamp in the middle;
[0026] Figure 7 yes Figure 5 Front view of the second clamp;
[0027] Figure 8 yes Figure 1 A three-dimensional schematic diagram of the second clamp in the middle;
[0028] Figure 9 This is a schematic diagram of the assembly of the clamp and control box of this utility model. Detailed Implementation
[0029] The exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. If several embodiments exist, features in these embodiments may be combined with each other without conflict. When the description refers to the drawings, unless otherwise stated, the same numbers in different drawings represent the same or similar elements. The descriptions in the following exemplary embodiments do not represent all embodiments consistent with the present invention; rather, they are merely examples of apparatuses, products, and / or methods consistent with some aspects of the present invention as set forth in the claims.
[0030] The terminology used in this invention is for the purpose of describing particular embodiments only and is not intended to limit the scope of protection of this invention. The singular forms “a,” “the,” or “the” used in the specification and claims of this invention are also intended to include the plural forms, unless the context clearly indicates otherwise.
[0031] It should be understood that the terms "first," "second," and similar words used in the specification and claims of this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish the features. Similarly, the terms "an" or "a" do not indicate a quantity limitation, but rather indicate the presence of at least one. Unless otherwise stated, the terms "before," "after," "upper," "lower," and similar words appearing in this utility model are for ease of explanation only and are not limited to a specific location or spatial orientation. The terms "comprising" or "including" are an open-ended expression, meaning that the element preceding "comprising" or "including" covers the element following "comprising" or "including" and its equivalents, which does not exclude that the element preceding "comprising" or "including" may also include other elements. In this utility model, the word "several" means two or more.
[0032] Please refer to Figures 1 to 9 As shown, this utility model discloses a clamp for fixing a control box to the main shaft of a photovoltaic bracket. The clamp includes a first clamp 1, a second clamp 2, and a fastening assembly 3. One end of the first clamp 1 is connected to one end of the second clamp 2 via a plug-in structure, and the other end of the first clamp 1 is connected to the other end of the second clamp 2 via the fastening assembly 3. The first clamp 1 and the second clamp 2 together form a ring around the main shaft. The end of the first clamp 1 or the second clamp 2 furthest from the main shaft is used to install the control box. The plug-in structure replaces the bolt connection, facilitating the connection between the first clamp 1 and the second clamp 2.
[0033] In this embodiment, the first clamp 1 is the upper clamp, and the second clamp 2 is the lower clamp. The first clamp 1 and the second clamp 2 are arranged vertically, and the control box 100 is connected to the lower clamp. Of course, in other possible embodiments, the first clamp 1 is the lower clamp, the second clamp 2 is the upper clamp, and the control box 100 is connected to the upper clamp.
[0034] See Figure 2 The first clamp 1 includes a first clamp body 11, a first ear 12 connected to one end of the first clamp body 11, and a second ear 13 connected to the other end of the first clamp body 11. The second clamp 2 has a slot 230 at one end for the first ear 12 to be inserted into, and a third ear 22 at the other end. The second ear 13 and the third ear 22 are connected by a fastening assembly 3. The insertion structure includes the first ear 12 and the slot 230. By inserting the first ear 12 into the slot 230, one end of the first clamp 1 and one end of the second clamp 2 are connected, facilitating rapid clamp installation. Using an insertion method instead of bolt fixing improves installation efficiency and reduces the amount of bolts used, thus lowering costs.
[0035] When the first clamp 1 and the second clamp 2 are fitted together on the main shaft, the inner wall of the clamp matches the outer contour of the main shaft. This application is applicable to main shafts of various shapes, such as square tubes, round tubes, pentagonal tubes, and R-angle square tubes.
[0036] In this embodiment, the clamp is suitable for R-angle square tubes. For details, see [link to details]. Figure 6 The first clamp body 11 includes a first wall portion 111, a first side portion 112 connected to the first ear portion 12, a first connecting portion 113 connecting the first side portion 112 and the first wall portion 111, a second side portion 114 connected to the second ear portion 13, and a second connecting portion 115 connecting the second side portion 114 and the first wall portion 111. The first connecting portion 113 and the second connecting portion 115 are both arc-shaped structures, which can better adapt to the shape of the main shaft and improve the connection stability between the clamp and the main shaft.
[0037] In this embodiment, the first clamp 1 is manufactured using a bending process, which makes it easy to produce.
[0038] See Figure 2 The second clamp 2 includes a second clamp body 21 and a fourth ear 23 connected to one end of the second clamp body 21, and a third ear 22 connected to the other end of the second clamp body 21. The slot 230 includes the space between the fourth ear 23 and the second clamp body 21, and the insertion interface 2301 of the slot 230 is located at the connection between the second clamp body 21 and the fourth ear 23. During assembly, the first ear 12 passes through the insertion interface 2301, extends into the slot 230, and abuts against the bottom surface of the fourth ear 23. The first ear 12 and the fourth ear 23 are installed alternately, mutually constraining each other, making assembly convenient.
[0039] See Figure 8 The second clamp body 21 includes a base 211 and side portions 212 connected to both sides of the base 211. A third ear portion 22 and a fourth ear portion 23 are connected to both ends of the base 211. A mounting cavity 210 is formed between the base 211 and the two side portions 212. The two side portions 212 cooperate with the first clamp 1 to surround the outer periphery of the spindle. The base 211 is provided with a mounting hole 2110, which is configured to mount the control box 100. See also... Figure 9 In this embodiment, the control box 100 is connected to the second clamp 2 via the connector 200, and the mounting cavity 210 is used to house the connector 200 to avoid the connector 200 interfering with the spindle.
[0040] See Figure 8 The base 211 includes a second wall portion 2111, a third side portion 2112 connecting the second wall portion 2111 and the third ear portion 22, and a fourth side portion 2113 connecting the second wall portion 2111 and the fourth ear portion 23. The mounting hole 2110 passes through the second wall portion 2111.
[0041] See also Figure 8 Each edge 212 is provided with a weight reduction hole 2120, which is a bent elongated hole used to reduce the weight of the hoop.
[0042] See Figure 5 An assembly gap 10 is formed between the second ear 13 and the third ear 22. After the fastening assembly 3 is tightened, the first clamp 1 and the second clamp 2 can be locked to the main shaft. By setting the assembly gap 10, it is convenient for the fastening assembly 3 to lock the first clamp 1 and the second clamp 2.
[0043] In this embodiment, see Figure 6 and Figure 7 Along the arrangement direction HH of the first clamp 1 and the second clamp 2, the distance between the first ear 12 and the first wall 111 is greater than the distance between the second ear 13 and the first wall 111, and the distance between the third ear 22 and the second wall 2111 is less than the distance between the fourth ear 23 and the second wall 2111. That is, there is a height difference between the first ear 12 and the second ear 13, and there is a height difference between the third ear 22 and the fourth ear 23. The second ear 13 is raised relative to the first ear 12, and the third ear 22 is lowered relative to the fourth ear 23, thereby forming an assembly gap 10 between the second ear 13 and the third ear 22.
[0044] In another embodiment, along the arrangement direction HH of the first clamp 1 and the second clamp 2, the distance between the first ear 12 and the first wall 111 is greater than the distance between the second ear 13 and the first wall 111. The third ear 22 and the fourth ear 23 are at the same height. The second ear 13 is raised a greater distance relative to the first ear 12, so that an assembly gap 10 is formed between the second ear 13 and the third ear 22.
[0045] In another embodiment, along the arrangement direction HH of the first clamp 1 and the second clamp 2, the distance between the third ear 22 and the second wall portion 2111 is less than the distance between the fourth ear 23 and the second wall portion 2111. The first ear 12 and the second ear 13 are at the same height, and the third ear 22 is lowered by a larger distance relative to the fourth ear 23, so that an assembly gap 10 is formed between the second ear 13 and the third ear 22.
[0046] See Figure 2 The third ear portion 22 has a first reinforcing portion 24 connected to both sides, and the first reinforcing portion 24 is also connected to the base portion 211. See also Figure 4 The fourth ear 23 is connected to the second reinforcing part 26 on both sides. The second reinforcing part 26 is also connected to the base 211. The fourth ear 23, the base 211 and the second reinforcing part 26 together form the slot 230.
[0047] In this embodiment, the second clamp 2 is made by casting, forming a single piece with an aesthetically pleasing design.
[0048] See Figure 2 The fastening assembly 3 includes a bolt 31 and a nut 32. The second ear 13 is provided with a first through hole 130, and the third ear 22 is provided with a second through hole 220. The bolt 31 passes through the first through hole 130 and the second through hole 220 and is fixed with the nut 32.
[0049] See Figure 2 The third ear 22 has a limiting part 25 on the side facing away from the second ear 13. The limiting part 25 has a limiting groove 250, and the nut 32 is disposed in the limiting groove 250. By setting the limiting part 25, the nut 32 is prevented from loosening later. During assembly, the nut 32 is installed in the limiting groove 250 and the bolt 31 is rotated to tighten it.
[0050] In this embodiment, see Figure 2 The limiting part 25 includes a first limiting part 251 and a second limiting part 252. The first limiting part 251 and the second limiting part 252 are also connected to two first reinforcing parts 24 respectively. The limiting groove 250 includes the space between the first limiting part 251 and the second limiting part 252.
[0051] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. The understanding of the present utility model should be based on those skilled in the art. Although the present utility model has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still make modifications or equivalent substitutions to the present utility model. All technical solutions and improvements that do not depart from the spirit and scope of the present utility model should be covered within the scope of the claims of the present utility model.
Claims
1. A clamp for fixing a control box to the main shaft of a photovoltaic bracket, characterized in that, include: A first clamp (1), one end of which is provided with a first ear (12), and the other end of which is provided with a second ear (13); and The second clamp (2) has a slot (230) at one end for the first ear (12) to be inserted into, and a third ear (22) at the other end. The second ear (13) and the third ear (22) are connected by a fastening assembly (3). The first clamp (1) and the second clamp (2) are used to jointly form a ring around the main shaft, and the end of the first clamp (1) or the second clamp (2) away from the main shaft is used to install the control box.
2. The clamp as described in claim 1, characterized in that, The first clamp (1) includes a first clamp body (11), and the first ear (12) and the second ear (13) are connected to both ends of the first clamp body (11). The second clamp (2) includes a second clamp body (21) and a fourth ear (23) connected to one end of the second clamp body (21). The third ear (22) is connected to the other end of the second clamp body (21). The insertion interface (2301) of the slot (230) is located at the connection between the second clamp body (21) and the fourth ear (23). The first ear (12) passes through the insertion interface (2301) and extends into the slot (230) and abuts against the fourth ear (23).
3. The clamp as described in claim 2, characterized in that, The first clamp body (11) includes a first wall portion (111), and the second clamp body (21) includes a second wall portion (2111). The second wall portion (2111) is provided with a mounting hole (2110), which is configured to mount a control box (100).
4. The clamp as described in claim 3, characterized in that, An assembly gap (10) is formed between the second ear (13) and the third ear (22), and the fastening assembly (3) is fastened so that the first clamp (1) and the second clamp (2) can be locked to the main shaft.
5. The clamp as described in claim 4, characterized in that, Along the arrangement direction of the first clamp (1) and the second clamp (2), the distance between the first ear (12) and the first wall portion (111) is greater than the distance between the second ear (13) and the first wall portion (111); and / or, along the arrangement direction of the first clamp (1) and the second clamp (2), the distance between the third ear (22) and the second wall portion (2111) is less than the distance between the fourth ear (23) and the second wall portion (2111).
6. The clamp as described in claim 2 or 5, characterized in that, The second clamp body (21) includes a base (211) and side portions (212) connected to both sides of the base (211). The third ear portion (22) and the fourth ear portion (23) are connected to both ends of the base (211). An installation cavity (210) is formed between the base (211) and the two side portions (212). The two side portions (212) are used to cooperate with the first clamp (1) and surround the outer periphery of the main shaft.
7. The clamp as described in claim 6, characterized in that, Each of the aforementioned edges (212) is provided with a weight-reducing hole (2120).
8. The clamp as described in claim 6, characterized in that, Both sides of the third ear (22) are connected to a first reinforcing part (24), and the first reinforcing part (24) is connected to the base (211).
9. The clamp as described in claim 1, characterized in that, The fastening assembly (3) includes a bolt (31) and a nut (32). The second ear (13) is provided with a first through hole (130), and the third ear (22) is provided with a second through hole (220). The bolt (31) passes through the first through hole (130) and the second through hole (220) and is fixed with the nut (32).
10. The clamp as described in claim 9, characterized in that, The third ear (22) has a limiting part (25) on the side opposite to the second ear (13), the limiting part (25) has a limiting groove (250), and the nut (32) is provided in the limiting groove (250).