Multifunctional composite structure shaft
The modular design of the multi-functional composite structure shaft solves the problem of high maintenance costs for integral shafts, enables rapid replacement and functional upgrades of individual parts, and improves the practicality and applicability of the shaft.
Patent Information
- Application Number
- CN202520537542.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-03-26
AI Technical Summary
If a part of the existing integrated multi-functional composite structure shaft fails, the entire shaft needs to be replaced, which is costly and time-consuming, and upgrading its functions is difficult.
Design a multifunctional composite shaft, including components such as shaft body, shaft head, journal, insert, and screw. Modular design is achieved through threaded and sliding connections, allowing individual parts to be disassembled and replaced.
It enables rapid replacement and functional upgrades of individual parts, reduces maintenance costs and time, and improves the practicality and applicability of the shaft structure.
Smart Images

Figure CN223648301U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of structural shaft technology, and in particular to a multifunctional composite structural shaft. Background Technology
[0002] Throughout the long history of mechanical transmission systems, shaft components have always played a core role, undertaking the crucial task of transmitting power and motion. Early traditional shaft designs were relatively simple, only capable of basic torque transmission, with significant functional limitations. As the industrial sector continues to advance towards higher precision, higher integration, and higher reliability, mechanical systems are becoming increasingly complex, posing stringent challenges to the performance of shaft components. Consequently, the application of multi-functional composite shafts is becoming increasingly widespread, integrating multiple functions and greatly improving the performance and integration of mechanical equipment. However, most current mainstream multi-functional composite shafts are of integral design.
[0003] Existing integrated multi-functional composite shafts often require replacement of the entire shaft if any part malfunctions, resulting in high repair costs and significant time consumption. For example, in industrial production lines, wear in one area of the shaft can render the entire shaft unusable, causing prolonged downtime and substantial economic losses for the company. With continuous technological advancements, the integrated design also significantly increases the difficulty of upgrading the shaft's functionality. For instance, in automated equipment in smart factories, adding sensors to the shaft for real-time monitoring is difficult to achieve without replacing the entire component. Utility Model Content
[0004] The purpose of this utility model is to solve the problem that in the existing technology, once a certain part of the integral multifunctional composite structure shaft fails, the entire shaft often needs to be replaced, resulting in high maintenance costs and long time consumption. Therefore, a multifunctional composite structure shaft is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a multifunctional composite structure shaft, comprising a shaft body, a first circular groove at one end of the shaft body, a first shaft head embedded inside the first circular groove, a journal sleeved and slidably connected to the surface of the shaft body near the other end, a second shaft head fixedly connected to one end of the journal, a second circular groove at the other end of the second shaft head, a insert post embedded inside the second circular groove, a shoulder fixedly connected to one end of the insert post, circular holes being formed inside the shaft body, the first shaft head, the journal, the second shaft head, and the shoulder, a screw being embedded and slidably connected inside the circular holes, a hexagonal groove at one end of the first shaft head, a recessed groove at one end of the shoulder, the circular hole communicating with the hexagonal groove and the recessed groove, a hexagonal block fixedly connected to one end of the screw inside the hexagonal groove, and a nut threadedly connected to the other end of the screw inside the recessed groove.
[0006] Preferably, the inner wall of the first circular groove is provided with first positioning grooves at equal intervals, and each of the first positioning grooves is embedded in and slidably connected with a first positioning plate, and each of the first positioning plates is fixedly connected to the surface of the first shaft head.
[0007] Preferably, the surface of the shaft body is provided with second positioning grooves at equal intervals near one end, and a second positioning plate is embedded and slidably connected inside each of the second positioning grooves, and the second positioning plate is fixedly connected to the inner wall of the journal.
[0008] Preferably, the inner wall of the second circular groove is provided with a third positioning groove at equal intervals, and a third positioning plate is embedded and slidably connected inside each of the third positioning grooves, and the third positioning plate is fixedly connected to the surface of the embedded column.
[0009] Preferably, the internal circular holes of the shaft body, the first shaft head, the journal, the second shaft head, and the shaft shoulder are aligned with each other, and the internal circular holes of the shaft body, the first shaft head, the journal, the second shaft head, and the shaft shoulder are compatible.
[0010] Preferably, the hexagonal block is adapted to the hexagonal slot.
[0011] Preferably, a retaining ring is fitted on the surface of the screw and on the side of the nut, and a washer is fitted on the surface of the screw and on the side of the retaining ring.
[0012] Preferably, the surface of the first shaft head is symmetrically provided with limiting grooves.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0014] In this invention, when a shaft component malfunctions or wears, removing the nut from one end of the screw allows for convenient replacement of that specific shaft component, avoiding the need to replace the entire shaft and thus reducing economic losses. Furthermore, it simplifies the process of upgrading the shaft's functionality. Additionally, the shaft's structural components can be adjusted according to actual needs, improving its practicality and applicability. Attached Figure Description
[0015] Figure 1 A three-dimensional view of the overall structure of a multifunctional composite shaft is provided for this utility model;
[0016] Figure 2 This utility model provides an overall structural cross-sectional view of a multifunctional composite shaft.
[0017] Figure 3 A cross-sectional view of the shoulder structure of a multifunctional composite shaft is provided for this utility model;
[0018] Figure 4This utility model provides a cross-sectional view of the shaft head and journal structure of a multifunctional composite shaft;
[0019] Figure 5 A cross-sectional view of the shaft body structure of a multifunctional composite structure shaft is provided for this utility model.
[0020] Figure 6 A cross-sectional view of the shaft head structure of a multifunctional composite shaft is provided for this utility model.
[0021] Legend: 1. Shaft body; 2. First circular groove; 3. First shaft head; 4. First positioning groove; 5. First positioning plate; 6. Limiting groove; 7. Shaft journal; 8. Second positioning groove; 9. Second positioning plate; 10. Second shaft head; 11. Second circular groove; 12. Insert post; 13. Third positioning groove; 14. Third positioning plate; 15. Shaft shoulder; 16. Circular hole; 17. Hexagonal groove; 18. Insert groove; 19. Screw; 20. Hexagonal block; 21. Washer; 22. Retaining ring; 23. Nut. Detailed Implementation
[0022] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0024] Example 1, as Figure 1-6 As shown, this utility model provides a multifunctional composite structure shaft, including a shaft body 1, a first circular groove 2 at one end of the shaft body 1, a first shaft head 3 embedded inside the first circular groove 2, a journal 7 sleeved and slidably connected to the surface of the shaft body 1 near the other end, a second shaft head 10 fixedly connected to one end of the journal 7, a second circular groove 11 at the other end of the second shaft head 10, a insert post 12 embedded inside the second circular groove 11, and a shoulder 15 fixedly connected to one end of the insert post 12. The first shaft head 3, the journal 7, the second shaft head 10, and the shoulder 15 all have round holes 16 inside. A screw 19 is inserted and slidably connected inside the round hole 16. One end of the first shaft head 3 has a hexagonal groove 17, and one end of the shoulder 15 has a recess 18. The round hole 16 communicates with the hexagonal groove 17 and the recess 18. One end of the screw 19, located inside the hexagonal groove 17, is fixedly connected to a hexagonal block 20. The other end of the screw 19, located inside the recess 18, is fitted with and threaded with a nut 23.
[0025] The overall effect of Embodiment 1 is as follows: a first circular groove 2 is provided at one end of the shaft body 1, and a first shaft head 3 is embedded inside the first circular groove 2, which can be used to insert or remove the first shaft head 3 from the first circular groove 2. A journal 7 is sleeved and slidably connected to the surface of the shaft body 1 near the other end. A second shaft head 10 is fixedly connected to one end of the journal 7, which can be used to remove the journal 7 and the second shaft head 10 from the shaft body 1. A second circular groove 11 is provided at the other end of the second shaft head 10, and a insert post 12 is embedded inside the second circular groove 11. A shoulder 15 is fixedly connected to one end of the insert post 12, which can be used to remove the shoulder 15 from the second shaft head. The effect of removing the shaft 10 is achieved by having round holes 16 inside the shaft body 1, the first shaft head 3, the journal 7, the second shaft head 10, and the shaft shoulder 15. A screw 19 is inserted and slidably connected inside the round holes 16. One end of the first shaft head 3 has a hexagonal groove 17, and one end of the shaft shoulder 15 has a recessed groove 18. The round holes 16 communicate with the hexagonal groove 17 and the recessed groove 18. One end of the screw 19, located inside the hexagonal groove 17, is fixedly connected to a hexagonal block 20. The other end of the screw 19, located inside the recessed groove 18, is fitted with and threaded with a nut 23. This allows the nut 23 to be removed from one end of the screw 19, facilitating the replacement of individual shaft structural parts.
[0026] Example 2, as Figure 1-6 As shown, the inner wall of the first circular groove 2 is provided with first positioning grooves 4 at equal intervals, and a first positioning plate 5 is embedded and slidably connected inside each of the first positioning grooves 4. The first positioning plate 5 is fixedly connected to the surface of the first shaft head 3. The surface of the shaft body 1 and near one end are provided with second positioning grooves 8 at equal intervals, and a second positioning plate 9 is embedded and slidably connected inside each of the second positioning grooves 8. The second positioning plate 9 is fixedly connected to the inner wall of the journal 7. The inner wall of the second circular groove 11 is provided with third positioning grooves 13 at equal intervals, and a third positioning plate 9 is embedded and slidably connected inside each of the third positioning grooves 13. Positioning plate 14 and third positioning plate 14 are fixedly connected to the surface of embedded post 12; the internal round holes 16 of shaft body 1, first shaft head 3, journal 7, second shaft head 10 and shaft shoulder 15 are aligned with each other, and the round holes 16 in shaft body 1, first shaft head 3, journal 7, second shaft head 10 and shaft shoulder 15 are compatible; hexagonal block 20 is compatible with hexagonal slot 17; a retaining ring 22 is fitted on the surface of screw 19 and on the side of nut 23, and a washer 21 is fitted on the surface of screw 19 and on the side of retaining ring 22; limit grooves 6 are symmetrically opened on the surface of first shaft head 3.
[0027] The overall effect of Embodiment 2 is as follows: First positioning grooves 4 are evenly spaced along the inner wall of the first circular groove 2. Each first positioning groove 4 contains a first positioning plate 5 which is slidably embedded and connected to the inside of the first positioning groove 4. Each first positioning plate 5 is fixedly connected to the surface of the first shaft head 3, thus limiting the position of the first shaft head 3 by embedding the first positioning plate 5 inside the first positioning groove 4. Second positioning grooves 8 are evenly spaced along the surface of the shaft body 1, near one end. Each second positioning groove 8 contains a second positioning plate 9 which is slidably embedded and connected to the inside of the second positioning groove 8. Each second positioning plate 9 is fixedly connected to the inner wall of the shaft journal 7, thus limiting the position of the shaft journal 7 by the second positioning plate 9 and the second positioning groove 8. Third positioning grooves 13 are evenly spaced along the inner wall of the second circular groove 11. Each third positioning groove 13 contains a third positioning plate 14 which is slidably embedded and connected to the inside of the third positioning groove 13. Each third positioning plate 14 is fixedly connected to the inner wall of the shaft journal 7. The fixed connection on the surface of the insert post 12 can limit the position of the insert post 12 by the third positioning plate 14 and the third positioning groove 13; the alignment of the internal round holes 16 of the shaft body 1, the first shaft head 3, the journal 7, the second shaft head 10 and the shoulder 15, and the matching of the round holes 16 in the shaft body 1, the first shaft head 3, the journal 7, the second shaft head 10 and the shoulder 15, can allow the screw 19 to pass through the round holes 16; the matching of the hexagonal block 20 and the hexagonal slot 17 can allow the hexagonal block 20 to be embedded in the hexagonal slot 17; the presence of a retaining ring 22 on the surface of the screw 19 and on the side of the nut 23, and a washer 21 on the surface of the screw 19 and on the side of the retaining ring 22, can prevent the nut 23 from loosening; and the symmetrically formed limiting grooves 6 on the surface of the first shaft head 3 can provide a limiting effect.
[0028] Working principle: The first shaft head 3 is embedded in the first circular groove 2, the journal 7 is sleeved on one end of the shaft body 1, and the insert post 12 is embedded in the second circular groove 11. Then, the screw 19 is passed through the circular hole 16 and the hexagonal block 20 is embedded in the hexagonal groove 17. The nut 23 is then installed on one end of the screw 19 and embedded in the groove 18, which can fix the shaft structure. When a certain part of the shaft fails or wears, the nut 23 can be removed from one end of the screw 19, which can facilitate the replacement of the individual shaft structure part, so as to avoid replacing the whole shaft. At the same time, when the function of the shaft needs to be upgraded, it can also reduce the difficulty of upgrading. The shaft structure components can also be adjusted according to the actual situation, which can improve the practicality and applicability of the shaft structure.
[0029] The wiring diagrams of the shaft body 1, first shaft head 3, journal 7, second shaft head 10, and shaft shoulder 15 in this utility model are common knowledge in the field. Their working principle is a well-known technology. The appropriate model is selected according to actual use. Therefore, the control method and wiring arrangement of the shaft body 1, first shaft head 3, journal 7, second shaft head 10, and shaft shoulder 15 will not be explained in detail.
[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A multifunctional composite structure shaft, comprising a shaft body (1), characterized in that: One end of the shaft body (1) is provided with a first circular groove (2), and a first shaft head (3) is embedded inside the first circular groove (2). A journal (7) is sleeved and slidably connected to the surface of the shaft body (1) near the other end. One end of the journal (7) is fixedly connected to a second shaft head (10). The other end of the second shaft head (10) is provided with a second circular groove (11), and a insert (12) is embedded inside the second circular groove (11). One end of the insert (12) is fixedly connected to a shaft shoulder (15). The shaft body (1), the first shaft head (3), the journal (7), and the second shaft head (3) are connected together. Both the head (10) and the shoulder (15) have a round hole (16) inside. A screw (19) is inserted and slidably connected inside the round hole (16). One end of the first shaft head (3) has a hexagonal groove (17). One end of the shoulder (15) has a groove (18). The round hole (16) communicates with the hexagonal groove (17) and the groove (18). One end of the screw (19) is fixedly connected to a hexagonal block (20) inside the hexagonal groove (17). The other end of the screw (19) is fitted with and threadedly connected to a nut (23) inside the groove (18).
2. The multifunctional composite structure shaft according to claim 1, characterized in that: The inner wall of the first circular groove (2) is provided with first positioning grooves (4) at equal intervals. The first positioning grooves (4) are all embedded and slidably connected with first positioning plates (5). The first positioning plates (5) are all fixedly connected to the surface of the first shaft head (3).
3. The multifunctional composite structure shaft according to claim 1, characterized in that: The surface of the shaft (1) is provided with second positioning grooves (8) at equal intervals near one end. The second positioning grooves (8) are all embedded in and slidably connected with second positioning plates (9). The second positioning plates (9) are all fixedly connected to the inner wall of the journal (7).
4. The multifunctional composite structure shaft according to claim 1, characterized in that: The inner wall of the second circular groove (11) is provided with a third positioning groove (13) at equal intervals. The third positioning groove (13) is embedded and slidably connected with a third positioning plate (14). The third positioning plate (14) is fixedly connected to the surface of the embedded column (12).
5. A multifunctional composite structure shaft according to claim 1, characterized in that: The internal circular holes (16) of the shaft body (1), the first shaft head (3), the journal (7), the second shaft head (10) and the shoulder (15) are aligned with each other, and the circular holes (16) inside the shaft body (1), the first shaft head (3), the journal (7), the second shaft head (10) and the shoulder (15) are compatible.
6. The multifunctional composite structure shaft according to claim 1, characterized in that: The hexagonal block (20) is adapted to the hexagonal slot (17).
7. A multifunctional composite structure shaft according to claim 1, characterized in that: A retaining ring (22) is fitted on the surface of the screw (19) and on the side of the nut (23), and a washer (21) is fitted on the surface of the screw (19) and on the side of the retaining ring (22).
8. A multifunctional composite structure shaft according to claim 1, characterized in that: The surface of the first shaft head (3) is symmetrically provided with limiting grooves (6).