Overheating through-wall pipe device

By designing a sealing box and sealing cover at the boiler through-wall pipe, the problem of stress concentration caused by thermal expansion was solved, achieving sealing performance and structural stability, thus ensuring the safe operation of the boiler and resource conservation.

CN223648773UActive Publication Date: 2025-12-09MAOMING YONGCHENG ENVIRONMENTAL PROTECTION RESOURCES DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202422597712.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-12-09
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The boiler's through-wall pipes expand due to prolonged exposure to high temperatures, causing stress concentration, cracks, and steam leaks, which affect safe and stable operation and result in resource waste.

Method used

An overheated through-wall pipe device was designed, including a sealing box and a sealing cover. The sealing box is filled with high-alumina refractory castable, and the sealing cover is filled with aluminum silicate fiber cotton. They are connected by welding to form a stable sealing structure, which disperses stress concentration and reduces steam leakage and corrosion.

Benefits of technology

It effectively prevents steam leakage, reduces corrosion, enhances structural stability, extends service life, and improves boiler operation safety and efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223648773U_ABST
Patent Text Reader

Abstract

An overheating through-wall pipe device comprises a wall, a header pipe base arranged on the wall, a through-wall pipe and a sealing box, one end of the through-wall pipe is welded and fixed to the header pipe base, the sealing box is arranged, one part of the sealing box is fixed to the header pipe base, and the other part of the sealing box protrudes out of the wall. The through-wall pipe penetrates through the sealing box and is welded with the header pipe seat, and the sealing box is filled with high-aluminum refractory castable. The sealing box structurally reinforces the header tube socket, and further damage caused by stress change can be reduced. The phenomenon of stress concentration at the header tube socket can be dispersed and relieved, so that the risk of breakage of the header tube socket is reduced. The sealing box can effectively prevent steam at the position of the superheater header pipe base from leaking, working steam can be prevented from leaking due to the broken header pipe base and the broken through-wall pipe, it is guaranteed that steam in the through-wall pipe at the position of the header pipe base cannot leak through the good sealing performance of the sealing box, and therefore safe operation of a boiler is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of overheat wall-penetrating pipe devices. BACKGROUND

[0002] The wall-penetrating pipe of boiler is important facility of heat conduction, but wall-penetrating pipe will occur thermal expansion phenomenon because of long time withstands high temperature.

[0003] This expansion interacts at wall welding place, produces complex stress concentration, and causes wall-penetrating pipe to appear crack. This not only brings potential hidden danger to the safe and stable operation of boiler, but also causes the waste of steam resource.

[0004] Therefore, it is urgent to provide a kind of safe and reliable overheat wall-penetrating pipe device. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a kind of overheat wall-penetrating pipe device to solve the above problems, to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The utility model provides a kind of overheat wall-penetrating pipe device, including wall, the header pipe seat of being arranged in wall, wall-penetrating pipe and sealing box, the wall-penetrating pipe one end is welded fixed with the header pipe seat, is provided with sealing box, a part of the sealing box is fixed in the header pipe seat, another part protrudes the wall, the wall-penetrating pipe passes through the sealing box and is welded with the header pipe seat, the sealing box is filled with high-alumina refractory castable.

[0007] It further includes sealing cover, sealing cover is connected to the one end of sealing box protruding wall, the wall-penetrating pipe passes through the sealing cover, sealing box and header pipe seat.

[0008] The sealing cover is filled with aluminium silicate fibre cotton.

[0009] The sealing box is welded with the sealing cover.

[0010] It includes main pipe and multiple wall-penetrating pipes, the main pipe is arranged in sealing cover, the multiple wall-penetrating pipes are communicated with the main pipe respectively, and another end passes through the sealing cover, sealing box and wall.

[0011] The multiple wall-penetrating pipes are arranged in equal intervals along horizontal direction.

[0012] The sealing cover is provided with notch, the sealing box is inserted into the notch, and the notch is sealed with the sealing box.

[0013] Beneficial effects are:

[0014] The superheated through-wall tube device comprises a wall, a header pipe seat arranged on the wall, a through-wall tube and a sealing box, one end of the through-wall tube is welded and fixed with the header pipe seat, the sealing box is arranged, one part of the sealing box is fixed on the header pipe seat, and the other part of the sealing box protrudes from the wall, the through-wall tube is welded with the header pipe seat through the sealing box, and the sealing box is filled with high-aluminum refractory castable.

[0015] 1. The sealing box can effectively prevent steam leakage at the header pipe seat of the superheater, and the broken header pipe seat and the through-wall tube can cause the working steam to leak out, which not only affects the normal operation of the boiler, but also may pollute the environment. The sealing box ensures that the steam in the through-wall tube at the header pipe seat will not leak out due to its good sealing performance, thereby ensuring the safe operation of the boiler.

[0016] 2. Corrosion is reduced: the sealing box is filled with high-aluminum refractory castable, the high-aluminum castable not only has excellent heat insulation performance, but also can enhance the sealing between the sealing box and the through-wall tube, effectively preventing air from entering; since the sealing box can effectively isolate external air and moisture, the contact between the broken pipe seat and corrosive substances can be reduced, thereby reducing the degree of corrosion and prolonging the service life of the superheated through-wall tube and the header.

[0017] 3. Strengthen the structure: the sealing box reinforces the structure of the header pipe seat, which can reduce further damage caused by stress changes. It can disperse and alleviate the stress concentration phenomenon at the header pipe seat, thereby reducing the risk of header pipe seat fracture.

[0018] 4. The superheater header is provided with a sealing cover filled with aluminum silicate fiber cotton, which is welded with the sealing box to ensure its stability during operation, and it effectively transfers the stress originally concentrated between the sealing box and the through-wall tube. Through such stress transfer, the through-wall tube can freely expand during operation without being restricted and damaged by stress concentration.

[0019] 5. By welding the sealing cover, the sealing between the sealing box and the sealing box is significantly improved, which not only effectively prevents air from entering and reduces heat loss, but also further enhances the safety and operating efficiency of the boiler system. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creating any creative labor.

[0021] Figure 1is the front view of the utility model;

[0022] Figure 2 is the section view structure schematic diagram of the utility model.

[0023] The sign of the drawing is explained as follows:

[0024] 1-wall, 2-sealing box, 3-sealing cover, 4-wall pipe, 5-header pipe base, 6-main pipe, 7-high alumina refractory castable, 8-aluminum silicate fiber cotton. Specific implementation

[0025] In order to make the purpose, technical scheme and advantage of the utility model more clear, the technical scheme of the utility model will be described in detail below. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other implementation manners obtained by the ordinary skill in the art without making creative labor belong to the range of the utility model.

[0026] Referring to Figure 1 , Figure 2 The utility model provides a kind of overheat wall pipe 4 device, including wall 1, setting in the header pipe base 5 of wall 1, wall pipe 4 and sealing box 2, the wall pipe 4 one end is welded fixed with the header pipe base 5, is provided with sealing box 2, the sealing box 2 part is fixed in the header pipe base 5, another part protrudes wall 1, the wall pipe 4 passes through the sealing box 2 and is welded with the header pipe base 5, the sealing box 2 is filled with high alumina refractory castable 7.

[0027] High alumina refractory castable 7 is filled into sealing box 2, and sealing box 2 is welded and fixed with header pipe base 5 or is fixed by bitumen sealing.

[0028] It further includes sealing cover 3, and sealing cover 3 is connected to one end of the sealing box 2 protruding wall 1, and the wall pipe 4 passes through the sealing cover 3, the sealing box 2 and the header pipe base 5.

[0029] The sealing cover 3 is filled with aluminum silicate fiber cotton 8.

[0030] The sealing box 2 is welded with the sealing cover 3.

[0031] It further includes sealing cover 3, and sealing cover 3 is connected to one end of the sealing box 2 protruding wall 1, and the wall pipe 4 passes through the sealing cover 3, the sealing box 2 and the header pipe base 5.

[0032] The plurality of wall pipes 4 are arranged in the horizontal direction in sequence at equal intervals.

[0033] The sealing cover 3 is provided with a notch, the sealing box 2 extends into the notch, and the notch is in sealing connection with the sealing box 2.

[0034] The above merely describes the specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A device for overheating through-wall pipes, characterized in that: The device includes a wall, a manifold seat installed on the wall, a through-wall pipe, and a sealing box. One end of the through-wall pipe is welded and fixed to the manifold seat. A sealing box is provided, with one part of the sealing box fixed to the manifold seat and the other part protruding from the wall. The through-wall pipe passes through the sealing box and is welded to the manifold seat. The sealing box is filled with high-alumina refractory castable.

2. The overheated through-wall pipe device according to claim 1, characterized in that: It also includes a sealing cover, which is connected to one end of the sealing box that protrudes from the wall, and the through-wall pipe passes through the sealing cover, the sealing box and the manifold pipe seat.

3. The overheated through-wall pipe device according to claim 2, characterized in that: The sealed cover is filled with aluminum silicate fiber cotton.

4. The overheated through-wall pipe device according to claim 2, characterized in that: The sealing box is welded to the sealing cover.

5. The overheated through-wall pipe device according to claim 2, characterized in that: It includes a main pipe and multiple through-wall pipes. The main pipe is located inside a sealed cover, and the multiple through-wall pipes are respectively connected to the main pipe, with their other ends passing through the sealed cover, the sealed box, and the wall.

6. The overheated through-wall pipe device according to claim 5, characterized in that: The multiple through-wall pipes are arranged at equal intervals along the horizontal direction.

7. The overheated through-wall pipe device according to claim 2, characterized in that: The sealing cover has a notch, and the sealing box extends into the notch, with the notch and the sealing box forming a sealed connection.