Full-automatic steel heating furnace
The feeding and clamping conveying mechanism of the fully automatic steel heating furnace solves the problems of flexible deformation and wear caused by lack of support during the steel heating process, ensuring improved heating effect and equipment life.
Patent Information
- Application Number
- CN202520029195.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-01-06
AI Technical Summary
In existing technologies, the lack of a support mechanism during the heating process of steel leads to flexible deformation of the workpiece and friction between the workpiece and the induction coil, resulting in wear and a decrease in heating efficiency.
A fully automatic steel heating furnace was designed, comprising a feeding mechanism and a clamping and conveying mechanism. The feeding mechanism adjusts the central axis of the steel through telescopic components and conveying rollers, while the clamping and conveying mechanism positions and clamps the steel through inclined blocks and extrusion rollers to ensure that the central axis of the steel is aligned with the central axis of the induction coil and to avoid friction.
This achieves alignment between the central axis of the steel and the central axis of the induction coil, avoiding wear and improving heating efficiency and equipment lifespan.
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Figure CN223649664U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel processing technology, specifically a fully automatic steel heating furnace. Background Technology
[0002] A forging heating furnace is a power supply device that converts 50Hz AC power into medium-frequency (300Hz and above to 20kHz) power. It rectifies the three-phase AC power into DC power, then converts the DC power into adjustable medium-frequency current via a frequency converter. This DC current is supplied to the capacitor and induction coil, generating a high-density magnetic field in the induction coil. This magnetic field cuts through the metal material within the induction coil, creating large eddy currents within the metal. These eddy currents also exhibit some properties of medium-frequency currents, namely, the generation of heat as free electrons flow through the resistive metal.
[0003] In the existing technology, due to the lack of a support mechanism during the feeding process, the workpiece undergoes flexible deformation, and the workpiece rubs against the induction coil, causing wear on both the workpiece and the coil. In severe cases, this can cause a short circuit in the coil, and the workpiece is not in the axial position of the coil, which will reduce the heating effect of the workpiece.
[0004] Therefore, there is an urgent need for a fully automatic steel heating furnace to solve the above problems. Utility Model Content
[0005] The purpose of this utility model embodiment is to provide a fully automatic steel heating furnace to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A fully automatic steel heating furnace includes a workbench, a furnace body, and induction coils. The furnace body is connected to the top of the workbench. The furnace body contains several sets of induction coils. The furnace also includes:
[0008] The feeding mechanism is connected to the workbench. There are two sets of the feeding mechanism, which are respectively located on both sides of the heating furnace body.
[0009] A clamping and conveying mechanism is located inside and connected to the heating furnace body. Several sets of the clamping and conveying mechanism are provided and are spaced apart from the induction coil.
[0010] As a further embodiment of this utility model: the feeding mechanism includes:
[0011] Telescopic component, the top of which connects to the worktable;
[0012] Connecting plate, which connects to the bottom end of the telescopic component;
[0013] A sliding folding rod, the bottom end of which is connected to a connecting plate, passes through the worktable and is slidably connected to it;
[0014] A fixed plate is connected to the top of the sliding folding rod;
[0015] The conveyor roller is rotatably connected to the fixed plate. Several sets of the conveyor roller are provided, and one set of the conveyor roller is connected to the output end of the power component.
[0016] Connect the belt to the conveyor roller;
[0017] Side baffles are connected to the fixed plate and are located on both sides of the conveyor roller.
[0018] As a further embodiment of this utility model: the clamping and conveying mechanism includes:
[0019] The retaining ring is connected to the furnace body;
[0020] The rotating component is connected at one end to the fixed ring.
[0021] A rotating ring is connected to the other end of the rotating assembly;
[0022] An inclined block is connected to the inner wall of the rotating ring. Several groups of the inclined blocks are provided and are arranged in a circular pattern with equal spacing.
[0023] The connecting cylinder is connected to the retaining ring at one end.
[0024] The sliding rod is slidably connected to the connecting cylinder;
[0025] The elastic element is connected at one end to the connecting cylinder and at the other end to one end of the sliding rod;
[0026] The extrusion roller is rotatably connected to the other end of the sliding rod and abuts against the inclined block;
[0027] The conveyor roller is rotatably connected to the other end of the sliding rod.
[0028] As a further embodiment of this utility model: the rotating assembly includes:
[0029] The connecting rod is connected at one end to the fixed ring and at the other end to the rotating ring.
[0030] The toothed ring is connected to the rotating ring;
[0031] A gear meshes with a gear ring, the gear is connected to the output end of a drive component, and the drive component is connected to a fixed ring.
[0032] Compared with the prior art, the beneficial effects of this utility model are:
[0033] The feeding mechanism conveys the steel and can adjust the height of the steel's central axis so that the steel's central axis is on the same straight line as the induction coil's central axis. The clamping and conveying mechanism clamps and conveys the steel, and the induction coil heats the steel. Attached Figure Description
[0034] Figure 1 This is a schematic diagram of the structure of a fully automatic steel heating furnace according to an embodiment of the present invention.
[0035] Figure 2 This is a schematic diagram of the feeding mechanism in an embodiment of the present invention.
[0036] Figure 3 This is a side view of the clamping and conveying mechanism in an embodiment of this utility model.
[0037] Figure 4 This is a schematic diagram of the rotating ring in an embodiment of the present invention.
[0038] In the diagram: 1. Workbench; 2. Moving wheel; 3. Heating furnace body; 4. Induction coil; 5. Telescopic component; 6. Connecting plate; 7. Sliding lever; 8. Fixed plate; 9. Conveying roller; 10. Connecting belt; 11. Side baffle; 12. Fixed ring; 13. Connecting lever; 14. Rotating ring; 15. Gear ring; 16. Gear; 17. Inclined block; 18. Connecting cylinder; 19. Sliding rod; 20. Elastic component; 21. Extrusion roller; 22. Conveying pressure roller. Detailed Implementation
[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0040] In this embodiment of the utility model, please refer to Figures 1 to 4 A fully automatic steel heating furnace includes a workbench 1, a furnace body 3, and induction coils 4. The furnace body 3 is connected to the top of the workbench 1. The furnace body 3 is equipped with induction coils 4 inside, and the induction coils 4 are arranged in several groups. The furnace also includes:
[0041] The feeding mechanism is connected to the workbench 1. The feeding mechanism is provided in two sets, which are respectively located on both sides of the heating furnace body 3.
[0042] The clamping and conveying mechanism is located inside the heating furnace body 3 and connected to it. The clamping and conveying mechanism is provided in several groups and is arranged at intervals with the induction coil 4.
[0043] The feeding mechanism conveys the steel and can adjust the height of the steel's central axis so that the steel's central axis and the central axis of the induction coil 4 are on the same straight line. The clamping and conveying mechanism clamps and conveys the steel, and the induction coil 4 heats the steel.
[0044] As one embodiment of this utility model, please refer to Figure 1 and Figure 2 The feeding mechanism includes:
[0045] Telescopic component 5, the top end of which is connected to workbench 1;
[0046] Connecting plate 6 is connected to the bottom end of telescopic component 5;
[0047] The sliding folding rod 7 is connected to the connecting plate 6 at its bottom end. The sliding folding rod 7 passes through the workbench 1 and is slidably connected to it.
[0048] The fixed plate 8 is connected to the top of the sliding folding rod 7;
[0049] The conveyor roller 9 is rotatably connected to the fixed plate 8. The conveyor roller 9 is provided in several groups, and one group of the conveyor roller 9 is connected to the output end of the power component.
[0050] Connect belt 10, which is connected to conveyor roller 9;
[0051] Side baffles 11 are connected to fixed plates 8 and are located on both sides of conveyor rollers 9.
[0052] The steel is placed on the conveyor roller 9. Side baffles 11 prevent the steel from falling off the sides of the conveyor roller 9. The telescopic component 5 drives the connecting plate 6, which in turn drives the sliding folding rod 7. The sliding folding rod 7 drives the fixed plate 8, which in turn drives the conveyor roller 9, thus adjusting the height of the steel's central axis. A power component (not shown in the figure) drives a set of conveyor rollers 9 to rotate. Under the linkage of the connecting belt 10, several sets of conveyor rollers 9 rotate synchronously, and the conveyor rollers 9 transport the steel. The telescopic component 5 can be an electric telescopic rod, a cylinder, etc. The power component can be a stepper motor, a servo motor, etc.
[0053] As one embodiment of this utility model, please refer to Figure 1 , Figure 3 and Figure 4 The clamping and conveying mechanism includes:
[0054] The fixing ring 12 is connected to the heating furnace body 3;
[0055] The rotating component is connected at one end to the fixed ring 12;
[0056] Rotating ring 14 is connected to the other end of the rotating assembly;
[0057] The inclined block 17 is connected to the inner wall of the rotating ring 14. The inclined block 17 is provided in several groups and is arranged in a circle with equal spacing.
[0058] The connecting cylinder 18 is connected at one end to the fixing ring 12;
[0059] The sliding rod 19 is slidably connected to the connecting cylinder 18;
[0060] The elastic element 20 is connected at one end to the connecting cylinder 18 and at the other end to one end of the sliding rod 19;
[0061] The extrusion roller 21 is rotatably connected to the other end of the sliding rod 19 and abuts against the inclined block 17;
[0062] The conveying pressure roller 22 is rotatably connected to the other end of the sliding rod 19.
[0063] When steel needs to be clamped and conveyed, the rotating assembly drives the rotating ring 14 to rotate, which in turn drives the inclined block 17 to rotate. The inclined block 17 presses against the extrusion roller 21, which in turn drives the sliding rod 19 to move, thereby driving the conveying pressure roller 22 to move. This causes the conveying pressure roller 22 to come into contact with the steel and position it. The elastic element 20 ensures that the sliding rod 19 can return to its original position. The elastic element 20 can be a spring, sheet metal, or the like.
[0064] In this embodiment, the conveying roller 22 can be connected to the output end of the motor, and the motor drives the conveying roller 22 to rotate to convey the steel.
[0065] As one embodiment of this utility model, please refer to Figure 1 , Figure 3 and Figure 4 The rotating assembly includes:
[0066] The connecting rod 13 is connected at one end to the fixed ring 12 and at the other end to the rotating ring 14.
[0067] Gear ring 15 is connected to rotating ring 14;
[0068] Gear 16 meshes with gear ring 15, gear 16 is connected to the output end of the drive component, and the drive component is connected to the fixed ring 12.
[0069] A driving component (not shown in the figure) drives gear 16 to rotate, gear 16 drives gear ring 15 to rotate, gear ring 15 drives rotating ring 14 to rotate, and connecting lever 13 limits the rotation of rotating ring 14 to ensure stable rotation. The driving component can be a stepper motor, servo motor, etc.
[0070] As one embodiment of this utility model, please refer to Figure 1 It also includes:
[0071] The 2nd movable wheel is connected to the worktable 1.
[0072] The movable wheels 2 facilitate the movement and handling of the device.
[0073] The working principle of this utility model is as follows: the steel is placed on the conveyor roller 9, the side baffle 11 prevents the steel from falling off the sides of the conveyor roller 9, the telescopic component 5 drives the connecting plate 6 to move, the connecting rod 6 drives the sliding folding rod 7 to move, the sliding folding rod 7 drives the fixed plate 8 to move, the fixed plate 8 drives the conveyor roller 9 to move, thereby adjusting the height of the central axis of the steel. The power component drives a set of conveyor rollers 9 to rotate, and under the linkage of the connecting belt 10, drives several sets of conveyor rollers 9 to rotate synchronously. The conveyor roller 9 carries the steel to be conveyed. When the steel moves to the center of the fixed ring 12, the driving component drives the gear 16 to rotate, the gear 16 drives the gear ring 15 to rotate, the gear ring 15 drives the rotating ring 14 to rotate, the rotating ring 14 drives the inclined block 17 to rotate, the inclined block 17 squeezes the extrusion roller 21, the extrusion roller 21 drives the sliding rod 19 to move, and then drives the conveying pressure roller 22 to move, so that the conveying pressure roller 22 abuts against the steel, and the steel is positioned and conveyed. The induction coil 4 heats the steel.
[0074] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0075] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A fully automatic steel heating furnace, comprising a workbench, a furnace body, and induction coils, wherein the furnace body is connected to the top of the workbench, and an induction coil is disposed inside the furnace body, wherein the induction coil is provided in several groups, characterized in that, Also includes: The feeding mechanism is connected to the workbench. There are two sets of the feeding mechanism, which are respectively located on both sides of the heating furnace body. A clamping and conveying mechanism is located inside and connected to the heating furnace body. Several sets of the clamping and conveying mechanism are provided and are spaced apart from the induction coil.
2. The fully automatic steel heating furnace according to claim 1, characterized in that, The feeding mechanism includes: Telescopic component, the top of which connects to the worktable; The connecting plate connects to the bottom of the telescopic component; A sliding folding rod, the bottom end of which is connected to a connecting plate, passes through the worktable and is slidably connected to it; A fixed plate is connected to the top of the sliding folding rod; The conveyor roller is rotatably connected to the fixed plate. Several sets of the conveyor roller are provided, and one set of the conveyor roller is connected to the output end of the power component. Connect the belt to the conveyor roller; Side baffles are connected to the fixed plate and are located on both sides of the conveyor roller.
3. The fully automatic steel heating furnace according to claim 1, characterized in that, The clamping and conveying mechanism includes: The retaining ring is connected to the furnace body; The rotating component is connected at one end to the fixed ring. A rotating ring is connected to the other end of the rotating assembly; An inclined block is connected to the inner wall of the rotating ring. Several groups of the inclined blocks are provided and are arranged in a circular pattern with equal spacing. The connecting cylinder is connected to the retaining ring at one end. The sliding rod is slidably connected to the connecting cylinder; The elastic element is connected at one end to the connecting cylinder and at the other end to one end of the sliding rod; The extrusion roller is rotatably connected to the other end of the sliding rod and abuts against the inclined block; The conveyor roller is rotatably connected to the other end of the sliding rod.
4. The fully automatic steel heating furnace according to claim 3, characterized in that, The rotating assembly includes: The connecting rod is connected at one end to the fixed ring and at the other end to the rotating ring. The toothed ring is connected to the rotating ring; A gear meshes with a gear ring, the gear is connected to the output end of a drive component, and the drive component is connected to a fixed ring.
5. The fully automatic steel heating furnace according to claim 1, characterized in that, Also includes: The wheels are connected to the worktable.