Intelligent melting and heat preservation integrated tilting type aluminum melting furnace

Abstract

The utility model relates to the technical field of tilting type aluminum melting furnaces, in particular to an intelligent melting and heat preservation integrated tilting type aluminum melting furnace. Comprising a supporting bracket, a spherical containing groove, a spherical aluminum melting furnace, a translation toothed plate, a feeding port, an exhaust window, a discharging port, a material guiding bracket, a mounting block, a mounting shaft, a mounting gear, a fixed rack, a material guiding channel, a translation assembly, a sliding assembly and a transmission assembly, the transmission assembly is meshed with the translation toothed plate, and the feeding port is formed in the upper portion of the spherical aluminum melting furnace; a discharging opening is formed in one side of the spherical aluminum melting furnace, a material guiding support is arranged outside the discharging opening, a mounting shaft is arranged in the mounting block, the material guiding support is rotationally connected with the mounting block through the mounting shaft, a material guiding channel is formed in the bottom wall of the supporting support, and a fixed rack is arranged at the upper end of the material guiding channel. By means of a series of precise mechanical linkage design, intelligent melting and efficient pouring of the aluminum melting furnace are achieved, and production efficiency is remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of tilting aluminum melting furnace technology, and in particular to an intelligent tilting aluminum melting furnace that integrates melting and heat preservation. Background Technology

[0002] In the aluminum processing industry, aluminum melting furnaces are indispensable equipment used to heat aluminum materials to a molten state to facilitate subsequent processes such as casting, forging, or extrusion. Their performance and efficiency directly affect the operating efficiency of the entire production line and the quality of products.

[0003] In practical use, most traditional aluminum melting furnaces adopt a fixed structure, and the melting and pouring processes mainly rely on semi-automatic operation. This not only increases the labor intensity of workers but also poses safety hazards. In addition, due to the structural limitations of the aluminum melting furnace, the aluminum material is often not heated evenly in the furnace, resulting in low melting efficiency. Furthermore, it is difficult to accurately control the flow direction when pouring the molten liquid, which easily leads to waste and environmental pollution. Improvements are urgently needed, which makes it difficult to achieve intelligent melting and efficient pouring of aluminum melting furnaces and improve production efficiency.

[0004] Therefore, to address the aforementioned difficulties in achieving intelligent melting and efficient tilting of aluminum melting furnaces, as well as improving production efficiency, an intelligent integrated melting and heat preservation tilting aluminum melting furnace can be designed. During the aluminum melting process, aluminum is first fed into the spherical melting furnace through the inlet. The spherical melting furnace is stably positioned in the spherical receiving groove of the support frame. Its unique structural design ensures that the aluminum is uniformly heated and fully melted within the furnace. During the melting process, waste gas is effectively discharged through the exhaust vent, maintaining a good furnace environment. When the aluminum melting is complete and the molten metal needs to be tilted, the translation component is activated, driving the translation toothed plate to move parallel. The movement of the translation toothed plate drives the transmission component to rotate, thereby causing the entire spherical melting furnace to rotate within a range adjustment range. This rotation process... This design allows the discharge port of the spherical aluminum melting furnace to be precisely adjusted and rotated directly above the guide channel. Simultaneously, as the furnace rotates, the mounting gear moves along the fixed rack and meshes, driving the mounting shaft to rotate. This rotation further drives the guide support to open, preparing for the smooth discharge of the molten metal. Subsequently, under gravity, the molten metal slides from the discharge port onto the guide support and is smoothly discharged along the guide channel. Throughout the pouring process, multiple sliding components effectively reduce friction between the bottom wall of the spherical aluminum melting furnace and the spherical receiving tank, ensuring smooth and efficient rotation. In summary, this invention, through a series of precise mechanical linkage designs, achieves intelligent melting and efficient pouring of the aluminum melting furnace, significantly improving production efficiency. Utility Model Content

[0005] To overcome the challenges of using tilting aluminum melting furnaces, which are mostly fixed structures with semi-automatic operation for melting and pouring, it is necessary to address the following issues: Traditional aluminum melting furnaces mostly use fixed structures, and the melting and pouring processes mainly rely on semi-automatic operation. This not only increases the labor intensity of workers but also poses safety hazards. In addition, due to the structural limitations of the aluminum melting furnace, the aluminum material is often not heated evenly in the furnace, resulting in low melting efficiency. Furthermore, it is difficult to accurately control the flow direction of the molten metal during pouring, which easily leads to waste and environmental pollution. Therefore, improvements are urgently needed to achieve intelligent melting and efficient pouring of aluminum melting furnaces and improve production efficiency.

[0006] The technical solution of this utility model is as follows: an intelligent integrated tilting aluminum melting furnace with melting and heat preservation, comprising a support bracket, a spherical receiving groove, a spherical aluminum melting furnace, a translation toothed plate, a feed inlet, an exhaust window, a discharge outlet, a guide bracket, a mounting block, a mounting shaft, a mounting gear, a fixed rack, a guide channel, a translation component, a sliding component, and a transmission component. The support bracket has a spherical receiving groove inside, and the spherical aluminum melting furnace is installed inside the spherical receiving groove. Transmission components are installed on both sides above the support bracket. A translation component is installed inside the support bracket, and a translation toothed plate is installed above the translation component. The moving component meshes with the translational toothed plate. A feed inlet is provided above the spherical aluminum melting furnace, a discharge port is provided on one side of the spherical aluminum melting furnace, and an exhaust window is provided on the other side of the spherical aluminum melting furnace. Two sets of mounting blocks are provided on both sides of the discharge port. A guide bracket is provided outside the discharge port, and a mounting shaft is provided inside the mounting block. The guide bracket is rotatably connected to the mounting block through the mounting shaft. A guide channel is provided on the bottom wall of the support bracket, and a fixed rack is provided at the upper end of the guide channel. A mounting gear is provided at one end of the mounting shaft, and the fixed rack meshes with the mounting gear. A sliding component is provided on the inner wall of the spherical receiving groove.

[0007] Preferably, during the operation of the tilting aluminum melting furnace, aluminum is first fed into the spherical melting furnace through the feed inlet. The spherical melting furnace is stably placed in the spherical receiving groove of the support frame. Its unique structural design ensures that the aluminum is heated evenly and fully melted within the furnace. During the melting process, waste gas is effectively discharged through the exhaust vent, maintaining a good furnace environment. When the aluminum melting is complete and the molten metal needs to be poured out, the translation component is activated, driving the translation toothed plate to move parallel. The movement of the translation toothed plate drives the transmission component to rotate, thereby causing the entire spherical melting furnace to rotate within a range adjustment interval. This rotation process allows the discharge port of the spherical melting furnace to be precisely adjusted and rotated to the guide channel. Directly above, simultaneously, as the spherical aluminum melting furnace rotates, the mounting gear moves along the fixed rack and meshes, thereby driving the mounting shaft to rotate. The rotation of the mounting shaft further drives the guide support to open, preparing for the smooth discharge of the molten metal. Subsequently, under the action of gravity, the molten metal slides from the discharge port onto the guide support and is smoothly discharged along the guide channel. Throughout the entire pouring process, multiple sets of sliding components effectively reduce the friction between the bottom wall of the spherical aluminum melting furnace and the spherical receiving tank, ensuring smooth and efficient rotation. In summary, this utility model, through a series of precise mechanical linkage designs, realizes intelligent melting and efficient pouring of the aluminum melting furnace, significantly improving production efficiency.

[0008] Preferably, the translation component includes a translation slide rail, a translation motor, and a translation screw. The translation slide rail is installed inside the support bracket and is located on one side of the spherical aluminum melting furnace. A translation motor is installed at one end of the translation slide rail, and a translation screw is installed at the output end of the translation motor.

[0009] Preferably, the translation assembly also includes translation sliders, with two sets of translation sliders provided on the side wall of the translation screw. The translation sliders are threadedly connected to the translation screw, and the bottom wall of the translation tooth plate is fixedly connected to the top of the translation sliders.

[0010] Preferably, the sliding assembly includes a fixed bracket, a rotating shaft, and a fixed arc plate. The fixed arc plate is provided on the inner wall of the spherical receiving groove, and multiple sets of fixed brackets are provided on the side wall of the fixed arc plate. The rotating shaft is provided inside the fixed bracket.

[0011] Preferably, the sliding assembly also includes a guide groove and a guide ball. The guide ball is provided on the side wall of the rotating shaft, and the guide groove is provided on the bottom wall of the spherical aluminum melting furnace. The guide ball is rotatably connected to the spherical aluminum melting furnace through the guide groove.

[0012] Preferably, the transmission assembly includes connecting holes and connecting shafts. Two sets of connecting holes are provided on both sides of the upper part of the support bracket, and two sets of connecting shafts are provided on both sides of the spherical aluminum melting furnace. One end of the connecting shaft is rotatably connected to the support bracket through the connecting hole.

[0013] Preferably, the transmission assembly also includes a connecting half gear, which is provided on the side wall of the connecting shaft, and a translational gear plate is provided below the connecting half gear, with the connecting half gear meshing with the translational gear plate.

[0014] The beneficial effects of this utility model are:

[0015] During the operation of a tilting aluminum melting furnace, aluminum is first fed into the spherical furnace through the inlet. The furnace is stably positioned within a spherical receiving tank supported by a bracket. Its unique structural design ensures that the aluminum is heated evenly and fully melted within the furnace. Waste gases generated during melting are effectively discharged through exhaust windows, maintaining a clean furnace environment. When the melting is complete and the molten aluminum needs to be poured out, the translation component is activated, moving the translation toothed plate horizontally. This movement drives the transmission component to rotate, which in turn rotates the entire spherical furnace within a controlled range. This rotation allows the discharge port of the furnace to be precisely aligned with the top of the material guide channel. Simultaneously, as the spherical aluminum melting furnace rotates, the mounting gear moves along the fixed rack and meshes, thereby driving the mounting shaft to rotate. The rotation of the mounting shaft further drives the guide support to open, preparing for the smooth discharge of the molten metal. Subsequently, under the action of gravity, the molten metal slides from the discharge port onto the top of the guide support and is smoothly discharged along the guide channel. Throughout the entire pouring process, multiple sets of sliding components effectively reduce the friction between the bottom wall of the spherical aluminum melting furnace and the spherical receiving tank, ensuring smooth and efficient rotation. In summary, this utility model, through a series of precise mechanical linkage designs, realizes intelligent melting and efficient pouring of the aluminum melting furnace, significantly improving production efficiency. Attached Figure Description

[0016] Figure 1 The diagram shown is a first three-dimensional structural schematic of the intelligent melting and heat preservation integrated tilting aluminum melting furnace of this utility model.

[0017] Figure 2 The diagram shown is a partial three-dimensional structural schematic of the intelligent melting and heat preservation integrated tilting aluminum melting furnace of this utility model.

[0018] Figure 3 The diagram shown is a partial three-dimensional structural schematic of the intelligent melting and heat preservation integrated tilting aluminum melting furnace of this utility model.

[0019] Figure 4 The diagram shown is a three-dimensional structural schematic of the third part of the intelligent melting and heat preservation integrated tilting aluminum melting furnace of this utility model.

[0020] Figure 5 The diagram shown is a partial three-dimensional structural schematic of the intelligent melting and heat preservation integrated tilting aluminum melting furnace of this utility model.

[0021] Figure 6 The diagram shown is a partial three-dimensional structural schematic of the intelligent melting and heat preservation integrated tilting aluminum melting furnace of this utility model.

[0022] Explanation of reference numerals in the attached drawings: 1. Support bracket; 2. Spherical receiving groove; 3. Spherical aluminum melting furnace; 4. Translational toothed plate; 5. Feed inlet; 6. Exhaust window; 7. Discharge outlet; 8. Guide bracket; 9. Mounting block; 10. Mounting shaft; 11. Mounting gear; 12. Fixed rack; 13. Guide channel; 101. Translation slide rail; 102. Translation motor; 103. Translation lead screw; 104. Translation slider; 201. Fixed bracket; 202. Rotating shaft; 203. Fixed arc plate; 204. Guide groove; 205. Guide ball; 301. Connecting hole; 302. Connecting shaft; 303. Connecting half gear. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Please see Figures 1-6 This utility model provides an embodiment of an intelligent integrated melting and heat preservation tilting aluminum melting furnace, comprising a support bracket 1, a spherical receiving groove 2, a spherical aluminum melting furnace 3, a translation toothed plate 4, a feed inlet 5, an exhaust window 6, a discharge outlet 7, a guide bracket 8, a mounting block 9, a mounting shaft 10, a mounting gear 11, a fixed rack 12, a guide channel 13, a translation component, a sliding component, and a transmission component. The support bracket 1 has a spherical receiving groove 2 inside, and the spherical aluminum melting furnace 3 is housed inside the spherical receiving groove 2. Two-sided transmission components are provided on both sides above the support bracket 1. A translation component is provided inside the support bracket 1, and a translation toothed plate 4 is provided above the translation component. The transmission component and... The translational toothed plate 4 is engaged. A feed inlet 5 is provided above the spherical aluminum melting furnace 3. A discharge port 7 is provided on one side of the spherical aluminum melting furnace 3. An exhaust window 6 is provided on the other side of the spherical aluminum melting furnace 3. Two sets of mounting blocks 9 are provided on both sides of the discharge port 7. A guide bracket 8 is provided outside the discharge port 7. An mounting shaft 10 is provided inside the mounting block 9. The guide bracket 8 is rotatably connected to the mounting block 9 through the mounting shaft 10. A guide channel 13 is provided on the bottom wall of the support bracket 1. A fixed rack 12 is provided at the upper end of the guide channel 13. An mounting gear 11 is provided at one end of the mounting shaft 10. The fixed rack 12 meshes with the mounting gear 11. A sliding component is provided on the inner wall of the spherical receiving groove 2.

[0025] Please see Figure 2The translation assembly includes a translation slide rail 101, a translation motor 102, and a translation screw 103. The translation slide rail 101 is installed inside the support bracket 1 and is located on one side of the spherical aluminum melting furnace 3. A translation motor 102 is installed at one end of the translation slide rail 101, and a translation screw 103 is installed at the output end of the translation motor 102. Starting the translation motor 102 will drive the translation screw 103 to rotate. The translation assembly also includes translation sliders 104. Two sets of translation sliders 104 are installed on the side wall of the translation screw 103. Block 104 is threadedly connected to translation screw 103. The bottom wall of translation tooth plate 4 is fixedly connected to the top of translation slider 104. Translation tooth plate 4 is driven to move parallel by translation slider 104. The sliding assembly includes fixed bracket 201, rotating shaft 202 and fixed arc plate 203. Fixed arc plate 203 is provided on the inner wall of spherical receiving groove 2. Multiple sets of fixed brackets 201 are provided on the side wall of fixed arc plate 203. Rotating shaft 202 is provided inside fixed bracket 201. Rotating shaft 202 can be rotated and adjusted by fixed bracket 201.

[0026] Please see Figures 3-6 The sliding assembly also includes a guide groove 204 and guide balls 205. Guide balls 205 are provided on the side wall of the rotating shaft 202, and a guide groove 204 is provided on the bottom wall of the spherical aluminum melting furnace 3. The guide balls 205 are rotatably connected to the spherical aluminum melting furnace 3 through the guide groove 204. During the entire tilting process, multiple sets of guide balls 205 are tightly engaged with the guide grooves 204 on the bottom wall of the spherical aluminum melting furnace 3 within the fixed bracket 201 of the fixed arc plate 203, through the rotating shaft 202. This effectively reduces the friction between the bottom wall of the spherical aluminum melting furnace 3 and the spherical receiving groove 2, ensuring smooth and efficient rotation. The transmission assembly includes a connecting hole 301 and a connecting shaft 302. The support bracket 1 has two sets of connecting holes 301 on both sides above it. The spherical aluminum melting furnace 3 has two sets of connecting shafts 302 on both sides. One end of the connecting shaft 302 is rotatably connected to the support bracket 1 through the connecting hole 301. The connecting shaft 302 can be adjusted and rotated through the connecting hole 301. The transmission component also includes a connecting half gear 303. The connecting half gear 303 is provided on the side wall of the connecting shaft 302. The translational tooth plate 4 is provided below the connecting half gear 303. The connecting half gear 303 meshes with the translational tooth plate 4. The movement of the translational tooth plate 4 will drive the connecting shaft 302 to rotate, thereby driving the entire spherical aluminum melting furnace 3 to rotate within a range of adjustment around the connecting shaft 302.

[0027] During the operation of the tilting aluminum melting furnace, aluminum material is first fed into the spherical aluminum melting furnace 3 through the feed inlet 5. The spherical aluminum melting furnace 3 is stably placed in the spherical receiving tank 2 of the support bracket 1. Through its unique structural design, it ensures that the aluminum material can be heated evenly and fully melted in the furnace. During the melting process, the waste gas generated is effectively discharged through the exhaust window 6, maintaining a good environment inside the furnace.

[0028] When the aluminum melting is complete and the molten metal needs to be poured out, the translation motor 102 is started to drive the translation screw 103 to rotate, which in turn drives the translation toothed plate 4 to move parallel through the translation slider 104. Since the translation toothed plate 4 meshes with the connecting half gear 303, the movement of the translation toothed plate 4 will drive the connecting shaft 302 to rotate, thereby causing the entire spherical aluminum melting furnace 3 to rotate within a range of adjustment around the connecting shaft 302. This rotation process allows the discharge port 7 of the spherical aluminum melting furnace 3 to be precisely adjusted and rotated to be directly above the guide channel 13.

[0029] Meanwhile, as the spherical aluminum melting furnace 3 rotates, the mounting gear 11 moves along the fixed rack 12 and engages, thereby driving the mounting shaft 10 to rotate. The rotation of the mounting shaft 10 further drives the guide support 8 to adjust and open, preparing for the smooth discharge of molten metal.

[0030] Subsequently, under the influence of gravity, the molten liquid slides from the discharge port 7 onto the guide support 8 and is smoothly discharged along the guide channel 13.

[0031] Throughout the tilting process, multiple sets of guide balls 205, within the fixed bracket 201 of the fixed arc plate 203, engage tightly with the guide groove 204 on the bottom wall of the spherical aluminum melting furnace 3 via the rotating shaft 202. This effectively reduces friction between the bottom wall of the spherical aluminum melting furnace 3 and the spherical receiving groove 2, ensuring smooth and efficient rotation.

[0032] In summary, this utility model, through a series of precise mechanical linkage designs, achieves intelligent melting and efficient tilting of the aluminum melting furnace, significantly improving production efficiency.

[0033] Through the above steps, during the operation of the tilting aluminum melting furnace, aluminum material is first fed into the spherical aluminum melting furnace 3 through the feed inlet 5. The spherical aluminum melting furnace 3 is stably placed in the spherical receiving groove 2 of the support bracket 1. Through its unique structural design, it ensures that the aluminum material can be heated evenly and fully melted in the furnace. During the melting process, the waste gas generated is effectively discharged through the exhaust window 6, maintaining a good furnace environment. When the aluminum material is melted and it is necessary to pour the molten metal, the translation component is activated to drive the translation toothed plate 4 to move parallel. The movement of the translation toothed plate 4 will drive the transmission component to rotate, thereby driving the entire spherical aluminum melting furnace 3 to rotate within a range adjustment range. This rotation process allows the discharge port 7 of the spherical aluminum melting furnace 3 to be precisely adjusted and rotated to the guide channel 13. At the same time, as the spherical aluminum melting furnace 3 rotates, the mounting gear 11 moves along the fixed rack 12 and meshes, thereby driving the mounting shaft 10 to rotate. The rotation of the mounting shaft 10 further drives the guide support 8 to open, preparing for the smooth discharge of the molten metal. Subsequently, under the action of gravity, the molten metal slides from the discharge port 7 onto the guide support 8 and is smoothly discharged along the guide channel 13. During the entire pouring process, the friction between the bottom wall of the spherical aluminum melting furnace 3 and the spherical receiving tank 2 can be effectively reduced through multiple sets of sliding components, ensuring smooth and efficient rotation. In summary, this utility model realizes intelligent melting and efficient pouring of the aluminum melting furnace through a series of precise mechanical linkage designs, significantly improving production efficiency.

[0034] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. An intelligent integrated melting and heat preservation tilting aluminum melting furnace, including a support frame (1), characterized in that: It also includes a spherical receiving groove (2), a spherical aluminum melting furnace (3), a translational toothed plate (4), a feed inlet (5), an exhaust window (6), a discharge port (7), a guide bracket (8), a mounting block (9), a mounting shaft (10), a mounting gear (11), a fixed rack (12), a guide channel (13), a translational assembly, a sliding assembly, and a transmission assembly. The support bracket (1) has a spherical receiving groove (2) inside, and the spherical receiving groove (2) is equipped with a spherical aluminum melting furnace (3). Both sides of the support bracket (1) are equipped with transmission assemblies. The support bracket (1) has a translational assembly inside, and a translational toothed plate (4) is provided above the translational assembly. The transmission assembly meshes with the translational toothed plate (4). The spherical aluminum melting furnace (3) is equipped with a transmission assembly on its upper side. There is a feed inlet (5), a discharge port (7) is provided on one side of the spherical aluminum melting furnace (3), an exhaust window (6) is provided on the other side of the spherical aluminum melting furnace (3), two sets of mounting blocks (9) are provided on both sides of the discharge port (7), a guide bracket (8) is provided on the outside of the discharge port (7), an mounting shaft (10) is provided inside the mounting block (9), the guide bracket (8) is rotatably connected to the mounting block (9) through the mounting shaft (10), a guide channel (13) is provided on the bottom wall of the support bracket (1), a fixed rack (12) is provided at the upper end of the guide channel (13), an mounting gear (11) is provided at one end of the mounting shaft (10), the fixed rack (12) meshes with the mounting gear (11), and a sliding component is provided on the inner wall of the spherical receiving groove (2).

2. The intelligent melting and heat preservation integrated tilting aluminum melting furnace according to claim 1, characterized in that: The translation component includes a translation slide rail (101), a translation motor (102), and a translation screw (103). The translation slide rail (101) is installed inside the support bracket (1). The translation slide rail (101) is located on one side of the spherical aluminum melting furnace (3). The translation motor (102) is installed at one end of the translation slide rail (101), and the translation screw (103) is installed at the output end of the translation motor (102).

3. The intelligent integrated melting and heat preservation tilting aluminum melting furnace according to claim 2, characterized in that: The translation assembly also includes translation sliders (104), and two sets of translation sliders (104) are provided on the side wall of the translation screw (103). The translation sliders (104) are threadedly connected to the translation screw (103), and the bottom wall of the translation tooth plate (4) is fixedly connected to the top of the translation sliders (104).

4. The intelligent integrated melting and heat preservation tilting aluminum melting furnace according to claim 2, characterized in that: The sliding assembly includes a fixed bracket (201), a rotating shaft (202), and a fixed arc plate (203). The inner wall of the spherical receiving groove (2) is provided with a fixed arc plate (203), and multiple sets of fixed brackets (201) are provided on the side wall of the fixed arc plate (203). The rotating shaft (202) is provided inside the fixed bracket (201).

5. The intelligent integrated melting and heat preservation tilting aluminum melting furnace according to claim 4, characterized in that: The sliding assembly also includes a guide groove (204) and a guide ball (205). The guide ball (205) is provided on the side wall of the rotating shaft (202), and the guide groove (204) is provided on the bottom wall of the spherical aluminum melting furnace (3). The guide ball (205) is rotatably connected to the spherical aluminum melting furnace (3) through the guide groove (204).

6. The intelligent integrated melting and heat preservation tilting aluminum melting furnace according to claim 4, characterized in that: The transmission assembly includes a connecting hole (301) and a connecting shaft (302). Two sets of connecting holes (301) are provided on both sides of the upper part of the support bracket (1). Two sets of connecting shafts (302) are provided on both sides of the spherical aluminum melting furnace (3). One end of the connecting shaft (302) is rotatably connected to the support bracket (1) through the connecting hole (301).

7. The intelligent integrated melting and heat preservation tilting aluminum melting furnace according to claim 6, characterized in that: The transmission assembly also includes a connecting half gear (303), which is provided on the side wall of the connecting shaft (302). The translational gear plate (4) is located below the connecting half gear (303), and the connecting half gear (303) meshes with the translational gear plate (4).

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