Vacuum fixed-aperture water-cooling beam scraping device structure

By using an oxygen-free copper cooling channel structure in the scraper, the coolant flows in the cooling channel for heat exchange, solving the problems of difficult heat reduction and high cost of orifice adjustment in the scraper, and achieving efficient water cooling and low-cost production.

CN223649726UActive Publication Date: 2025-12-09SHANGHAI KELIN TECH DEV CO LTD
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Patent Information

Application Number
CN202423282055.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-09
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing scraper structures have difficulty reducing heat rapidly during the scraping process, resulting in low water cooling efficiency, high adjustment costs when the aperture changes, and the water cooling ring cannot be changed accordingly.

Method used

The main structure is made of oxygen-free copper and has internal cooling channels, coolant inlet and outlet. The cooling channels are axially distributed liquid cooling channels and connecting channels, which are connected by vacuum brazing. The scraper is coaxially installed in the hole, and the coolant flows in the cooling channels for heat exchange.

Benefits of technology

It improves water cooling efficiency, reduces production costs, and enables one-time forming of the scraper plate, eliminating the need for multiple adjustments to the aperture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vacuum water-cooled beam scraping device structure with a fixed aperture, which comprises a main body and a beam scraping plate, the main body is provided with a hole body, and the beam scraping plate is coaxially mounted in the hole body; wherein a cooling channel is arranged inside the main body, the cooling channel is arranged outside the hole body in a surrounding mode, and the main body is provided with a cooling liquid inlet and a cooling liquid outlet which are communicated with the cooling channel. According to the utility model, the water cooling efficiency is greatly improved, the aperture size does not need to be adjusted for many times, one-step forming processing of the beam scraping plate can be realized only by calculating the aperture of the beam needing to be scraped, and the production cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the technical field of beam scrapers, and in particular to a structure of a fixed-aperture water-cooled beam scraper for vacuum applications. Background Technology

[0002] In existing scraper structures, the water-cooling structure of the scraper mainly consists of a water-cooling ring wound around a stainless steel tube, or an adjustable scraper plate as the main body, with the water-cooling ring placed around the scraper plate.

[0003] This structure does not effectively reduce the heat generated by the scraper plate during the scraping process in a short time. Moreover, when the scraping aperture changes significantly, the water cooling ring cannot change accordingly. It can only change the aperture within a limited space, and the water cooling efficiency is low, while the adjustment structure is costly. Utility Model Content

[0004] In view of the above-mentioned problems of existing scrapers, the aim is to provide a vacuum fixed-aperture water-cooled scraper structure that improves water cooling efficiency and reduces cost.

[0005] The specific technical solution is as follows:

[0006] A fixed-aperture water-cooled scraper structure for vacuum applications includes: a main body and a scraper plate, wherein the main body has an opening, and the scraper plate is coaxially installed in the opening;

[0007] The main body has a cooling channel inside, which surrounds the outside of the hole. The main body has a coolant inlet and a coolant outlet that communicate with the cooling channel.

[0008] As a further improvement and optimization of this solution, the main body is made of oxygen-free copper.

[0009] As a further improvement and optimization of this solution, an inlet connector is connected to the coolant inlet, and an outlet connector is connected to the coolant outlet.

[0010] As a further improvement and optimization of this solution, the inlet connector and the coolant inlet, and the outlet connector and the coolant outlet are all connected by vacuum brazing.

[0011] As a further improvement and optimization of this solution, the cooling channel includes: a plurality of liquid cooling channels, which are distributed along the axial direction of the orifice, and adjacent liquid cooling channels are connected by at least one connecting channel, and the coolant inlet and the coolant outlet are respectively connected to one of the liquid cooling channels.

[0012] As a further improvement and optimization of this solution, the liquid cooling channels are arranged in a square structure.

[0013] As a further improvement and optimization of this solution, the connecting channel is parallel to the axial direction of the hole.

[0014] As a further improvement and optimization of this solution, it also includes: two vacuum connecting pipes, one end of each of the two vacuum connecting pipes being connected to both ends of the orifice, and the other end of each being connected to a vacuum slip flange.

[0015] As a further improvement and optimization of this solution, a first assembly groove is coaxially provided at one end of the hole, a second assembly groove is coaxially provided at the bottom of the first assembly groove, and a third assembly groove is coaxially provided at the other end of the hole.

[0016] One end of one of the vacuum connecting tubes is coaxially connected to the first assembly groove, and one end of the other vacuum connecting tube is coaxially connected to the third assembly groove.

[0017] The scraper plate is coaxially mounted on the bottom of the second assembly slot.

[0018] As a further improvement and optimization of this solution, the scraper plate is made of tungsten.

[0019] The positive effects of the above technical solution compared with the existing technology are:

[0020] In this invention, coolant (such as water) can be pumped into the cooling channel through the coolant inlet and out through the coolant outlet. When the coolant flows in the cooling channel, it will exchange heat with the heat generated by the scraping beam in the hole, which greatly improves the water cooling efficiency. At the same time, there is no need to adjust the hole diameter multiple times. Only the beam diameter to be scraped needs to be calculated to realize the one-time forming process of the scraping plate, reducing production costs. Attached Figure Description

[0021] Figure 1 This is a structural schematic diagram of a fixed-aperture water-cooled scraper for vacuum applications according to this utility model.

[0022] Figure 2 This is a side view of the structure of a fixed-aperture water-cooled scraper for vacuum applications according to this utility model.

[0023] Figure 3 This is a cross-sectional view of a fixed-aperture water-cooled beam scraper structure for vacuum applications according to this utility model.

[0024] Figure 4 This is a cross-sectional view of the main body of a fixed-aperture water-cooled scraper structure for vacuum applications according to this utility model.

[0025] Figure 5 This is a side view of the main body of a fixed-aperture water-cooled scraper structure for vacuum applications according to this utility model.

[0026] Figure 6 This is a front view of the main body of a fixed-aperture water-cooled scraper structure for vacuum applications according to this utility model.

[0027] Figure 7 This utility model relates to a fixed-aperture water-cooled scraper structure for vacuum applications. Figure 6 Cross-sectional view of the middle section (BB);

[0028] Figure 8 This utility model relates to a fixed-aperture water-cooled scraper structure for vacuum applications. Figure 5 Cross-sectional view of DD in the middle;

[0029] Figure 9 This utility model relates to a fixed-aperture water-cooled scraper structure for vacuum applications. Figure 5 EE cross-section;

[0030] Figure 10 This is a schematic diagram of the scraper plate of a fixed-aperture water-cooled scraper for vacuum applications according to this utility model.

[0031] In the attached diagram: 1. Main body; 2. Vacuum connecting pipe; 3. Vacuum loose flange; 4. Inlet joint; 5. Outlet joint; 6. Scraper; 11. Hole; 12. Cooling channel; 13. First assembly slot; 14. Second assembly slot; 15. Third assembly slot; 121. Liquid cooling channel; 122. Connection channel. Detailed Implementation

[0032] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0033] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0035] Figure 1 This is a structural diagram of a fixed-aperture water-cooled scraper for vacuum applications according to this utility model. Figure 2 This is a side view of a fixed-aperture water-cooled scraper structure for vacuum applications according to this utility model. Figure 3 This is a cross-sectional view of a fixed-aperture water-cooled scraper structure for vacuum applications according to this utility model. Figure 4 This is a cross-sectional view of the main body of a fixed-aperture water-cooled scraper structure for vacuum applications according to this utility model. Figure 5 This is a side view of the main body of a fixed-aperture water-cooled scraper structure for vacuum applications according to this utility model. Figure 6 This is a front view of the main body of a fixed-aperture water-cooled scraper structure for vacuum applications according to this utility model. Figure 7 This utility model relates to a fixed-aperture water-cooled scraper structure for vacuum applications. Figure 6 Cross-sectional view of BB in the middle. Figure 8 This utility model relates to a fixed-aperture water-cooled scraper structure for vacuum applications. Figure 5 DD cross section, Figure 9 This utility model relates to a fixed-aperture water-cooled scraper structure for vacuum applications. Figure 5 EE cross-section, Figure 10 This is a schematic diagram of the scraper plate of a fixed-aperture water-cooled scraper for vacuum applications according to this utility model. Figure 1-10 The diagram shows a preferred embodiment of a fixed-aperture water-cooled scraper structure for vacuum applications, comprising: a main body 1 and a scraper plate 6. The main body 1 has an opening 11, and the scraper plate 6 is coaxially installed inside the opening 11. The main body 1 has a cooling channel 12 inside, which surrounds the outside of the opening 11. The main body 1 has a coolant inlet and a coolant outlet communicating with the cooling channel 12.

[0036] In this embodiment, coolant (such as water) can be pumped into the cooling channel 12 through the coolant inlet and out through the coolant outlet. When the coolant flows in the cooling channel 12, it will exchange heat with the heat generated by the scraping beam in the orifice 11, which greatly improves the water cooling efficiency. At the same time, there is no need to adjust the orifice size multiple times. Only the beam orifice diameter to be scraped needs to be calculated to achieve one-time forming of the scraping beam plate 6, reducing production costs.

[0037] Furthermore, as a preferred embodiment, the main body 1 is made of oxygen-free copper, which utilizes the excellent thermal conductivity of oxygen-free copper to further improve water cooling efficiency.

[0038] Furthermore, as a preferred embodiment, an inlet connector 4 is connected to the coolant inlet, and an outlet connector 5 is connected to the coolant outlet.

[0039] Furthermore, as a preferred embodiment, the inlet connector 4 is connected to the coolant inlet, and the outlet connector 5 is connected to the coolant outlet by vacuum brazing.

[0040] Furthermore, as a preferred embodiment, in order to further improve the water cooling efficiency, the cooling channel 12 includes: a plurality of liquid cooling channels 121, the plurality of liquid cooling channels 121 being distributed along the axial direction of the hole body 11, adjacent liquid cooling channels 121 being connected by at least one connecting channel 122, and the coolant inlet and coolant outlet being connected to one of the liquid cooling channels 121 respectively.

[0041] Furthermore, as a preferred embodiment, the liquid cooling channel 121 is distributed in a square structure. During processing, a through groove can be processed on each of the four circumferential surfaces of the main body 1, and the four through grooves can be interconnected to form the liquid cooling channel 121, which is convenient for processing.

[0042] Even better, the opening of the channel can be sealed with a plug.

[0043] Furthermore, as a preferred embodiment, the connecting channel 122 is parallel to the axis of the hole body 11. When processing the connecting channel 122, a connecting groove can be processed from one end of the main body 1 along its axis to connect several liquid cooling channels 121. The opening of the connecting groove can be blocked by a plug. The connecting groove between two adjacent liquid cooling channels 121 forms the connecting channel 122.

[0044] Furthermore, as a preferred embodiment, it also includes: two vacuum connecting pipes 2, one end of each vacuum connecting pipe 2 being connected to both ends of the bore 11, and the other end of each being connected to a vacuum slip flange 3.

[0045] Furthermore, in a preferred embodiment, one end of the bore 11 is coaxially provided with a first mounting groove 13, the bottom of the first mounting groove 13 is coaxially provided with a second mounting groove 14, and the other end of the bore 11 is coaxially provided with a third mounting groove 15; one end of a vacuum connecting tube 2 is coaxially connected to the first mounting groove 13, and one end of another vacuum connecting tube 2 is coaxially connected to the third mounting groove 15; the scraper plate 6 is coaxially installed on the bottom of the second mounting groove 14.

[0046] Even better, the diameter of the first assembly groove 13 is larger than that of the second assembly groove 14, and the diameter of the second assembly groove 14 is larger than that of the third assembly groove 15.

[0047] Even better, the vacuum connecting tube 2 is connected to the first assembly groove 13 / third assembly groove 15 by vacuum brazing.

[0048] Specifically, the outer wall of one end of the vacuum connection tube 2, the outer wall of one end of the inlet connector 4, and the outer wall of one end of the outlet connector 5 are all coaxially provided with mounting grooves to accommodate the solder wire required for vacuum brazing.

[0049] Furthermore, as a preferred embodiment, the scraper plate 6 is made of tungsten and is bolted to the bottom of the second assembly groove 14.

[0050] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fixed-aperture water-cooled scraper structure for vacuum applications, characterized in that, include: The main body and the scraper plate are provided. The main body has a hole, and the scraper plate is coaxially installed in the hole. The main body has a cooling channel inside, which surrounds the outside of the hole. The main body has a coolant inlet and a coolant outlet that communicate with the cooling channel.

2. The vacuum fixed-aperture water-cooled scraper structure according to claim 1, characterized in that, The main body is made of oxygen-free copper.

3. The vacuum fixed-aperture water-cooled scraper structure according to claim 1, characterized in that, The coolant inlet is connected to an inlet connector, and the coolant outlet is connected to an outlet connector.

4. The vacuum fixed-aperture water-cooled scraper structure according to claim 3, characterized in that, The inlet connector and the coolant inlet, and the outlet connector and the coolant outlet are all connected by vacuum brazing.

5. The vacuum fixed-aperture water-cooled scraper structure according to claim 1, characterized in that, The cooling channel includes: a plurality of liquid cooling channels, which are distributed along the axial direction of the orifice, and adjacent liquid cooling channels are connected by at least one connecting channel. The coolant inlet and the coolant outlet are respectively connected to one of the liquid cooling channels.

6. The vacuum fixed-aperture water-cooled scraper structure according to claim 5, characterized in that, The liquid cooling channels are arranged in a square structure.

7. The vacuum fixed-aperture water-cooled scraper structure according to claim 5, characterized in that, The connecting channel is parallel to the axis of the hole.

8. The vacuum fixed-aperture water-cooled scraper structure according to claim 1, characterized in that, Also includes: Two vacuum connecting pipes, one end of each of the two vacuum connecting pipes is connected to both ends of the orifice, and the other end of each is connected to a vacuum slip flange.

9. The vacuum fixed-aperture water-cooled scraper structure according to claim 8, characterized in that, One end of the hole is coaxially provided with a first assembly groove, the bottom of the first assembly groove is coaxially provided with a second assembly groove, and the other end of the hole is coaxially provided with a third assembly groove. One end of one of the vacuum connecting tubes is coaxially connected to the first assembly groove, and one end of the other vacuum connecting tube is coaxially connected to the third assembly groove. The scraper plate is coaxially mounted on the bottom of the second assembly slot.

10. The vacuum fixed-aperture water-cooled scraper structure according to claim 1, characterized in that, The scraper plate is made of tungsten.