Stirring structure of heat energy recovery device of fabric dyeing machine
By improving the stirring structure, utilizing a motor-driven spiral tube and multiple rotating stirring blades, the problem of limited stirring range in traditional dyeing machines has been solved, achieving efficient and uniform heating of clean water and heat recovery, thus reducing energy consumption.
Patent Information
- Application Number
- CN202423273425.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The stirring structure of traditional dyeing machines is not very effective when exchanging heat between clean water and wastewater. The stirring range is limited, which leads to uneven heating of the clean water and increases energy consumption.
A stirring structure including a tank, a motor, a spiral tube, a rotating rod, a stirring assembly, and a threaded tube is designed. The motor drives the rotating rod to drive the spiral tube and stirring blades. Combined with the meshing connection between the toothed ring plate and the toothed ring, the stirring blades rotate around the rotating rod and the vertical rod, expanding the stirring range and improving the uniform heating efficiency of the water.
It significantly improves the stirring range and heating rate of the water inside the tank, achieving efficient heat recovery and uniform heating of the water, and reducing energy waste.
Smart Images

Figure CN223649771U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric dyeing and finishing technology, specifically to a stirring structure of a heat recovery device for a fabric dyeing machine. Background Technology
[0002] The wastewater from dyeing machines is very hot. Traditional dyeing machines typically discharge this hot wastewater directly or cool it down before discharge. This high-temperature discharge wastes energy and increases carbon emissions. Furthermore, the washing process in fabric dyeing and finishing requires hot water. Traditional dyeing machines heat the water before pumping it into the tank for the washing function, requiring the heating of large quantities of water and consuming significant energy. This situation of discharging hot wastewater while simultaneously heating cold water results in substantial energy loss and hinders cost savings for businesses. Therefore, it is necessary to recover the wastewater's residual heat. To address the aforementioned shortcomings, the patent with application number 202223409744.8 in the disclosed technology was applied. It includes a dyeing machine body and a heat exchange tank. The dyeing machine body is connected to a wastewater main pipe, one end of which is connected to the inlet of a water pump. The outlet of the water pump is connected to the top of the heat exchange tank through a wastewater inlet pipe. Although the stirring mechanism can stir the clean water to make the heat exchange between the clean water and the wastewater more uniform, the stirring structure inside the device is relatively weak. The stirring range of the clean water to be heated inside the tank is relatively limited, which is not conducive to the high-quality and uniform heating of the clean water inside the tank. Utility Model Content
[0003] The purpose of this utility model is to provide a stirring structure for a heat recovery device of a fabric dyeing machine, so as to solve the problem mentioned in the background art that although the stirring mechanism can stir the water to make the heat exchange between the water and the wastewater more uniform, the stirring structure inside the device is relatively weak and the stirring range of the water to be heated inside the tank is relatively limited, which is not conducive to the high-quality and uniform heating of the water inside the tank.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a stirring structure for a heat recovery device of a fabric dyeing machine, comprising a tank, a motor fixedly connected to the top center of the tank, a rotating rod fixedly connected to the bottom end of the motor, the rotating rod being rotatably connected to the tank through a sealed bearing, a spiral tube provided on the outer side of the rotating rod, the spiral tube being fixedly connected to the contact surface of the tank, a stirring assembly provided on the outer side of the spiral tube, a threaded tube provided below the center of the tank, a valve provided at the bottom end of the threaded tube, and a collar fixedly fitted below the outer wall of the threaded tube, the collar abutting against the contact surface of the tank;
[0005] The stirring assembly includes a support plate, a vertical rod, stirring blades, a ring plate, a circular groove plate, bolts, a toothed ring plate, and a toothed ring.
[0006] Two support plates are respectively fixed to the left and right sides of the bottom of the outer wall of the rotating rod. A vertical rod is rotatably connected to the outer side of the upper surface of the support plate. Multiple stirring blades are fixed in a ring from top to bottom on the outer wall of the vertical rod. A ring plate is rotatably connected to the lower part of the outer wall of the vertical rod. A circular groove plate is rotatably connected to the outer side of the ring plate. Two bolts are inserted from bottom to top on the left and right sides of the inner wall of the circular groove plate. The bolts pass through the circular groove plate and can be threaded to the inner wall of the tank. A toothed ring plate is fixed to the bottom of the vertical rod. A toothed ring is engaged with the outer side of the toothed ring plate. The outer wall of the toothed ring is fixedly connected to the inner wall of the circular groove plate. The contact surface of the circular groove plate is threaded to the threaded pipe.
[0007] Preferably, the outer wall of the threaded tube is wrapped with PTFE tape.
[0008] Preferably, the top of the outer wall of the threaded tube has a tapered structure.
[0009] Compared with the prior art, the beneficial effects of this utility model are: the stirring structure of the heat recovery device of the fabric dyeing machine has the following advantages over traditional technology:
[0010] Through the coordination of the tank, motor, spiral tube, rotating rod, stirring assembly, threaded pipe, valve, and collar, the operator first injects an appropriate amount of clean water into the tank. Subsequently, when the spiral tube contains dyeing wastewater with a higher temperature, the rotating rod rotates when the motor is powered on. During this process, the support plates on both sides, the vertical rod, and multiple stirring blades revolve around the rotating rod. The stirring blades can stir the clean water inside the tank, allowing it to evenly absorb the heat from the wastewater inside the spiral tube. At the same time, due to the meshing connection between the toothed ring plate and the toothed ring, the toothed ring plate and the vertical rod can rotate on their own, and multiple stirring blades can revolve around the rotating rod while also rotating around the vertical rod. This can significantly increase the stirring range of the clean water inside the tank, which is conducive to the high-quality and uniform heating of the clean water inside the tank. Attached Figure Description
[0011] The above and other features, advantages, and aspects of the embodiments of this disclosure will become more apparent from the accompanying drawings and the following detailed description. Throughout the drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the originals and elements are not necessarily drawn to scale.
[0012] Figure 1 This is a schematic diagram of the structure of this utility model;
[0013] Figure 2 for Figure 1 Schematic diagram of the connection structure of the vertical rod, the circular groove plate, and the toothed ring plate;
[0014] Figure 3 for Figure 1 A schematic diagram of the connection structure between the spiral tube and the circular groove plate.
[0015] In the diagram: 1. Tank body, 2. Motor, 3. Spiral tube, 4. Rotating rod, 5. Agitator assembly, 501. Support plate, 502. Vertical rod, 503. Agitator blade, 504. Ring plate, 505. Circular groove plate, 506. Bolt, 507. Toothed ring plate, 508. Toothed ring, 6. Threaded pipe, 7. Valve, 8. Collar. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-3This utility model provides a technical solution: a stirring structure for a heat recovery device of a fabric dyeing machine, including a tank 1. A water injection pipe is provided on the outer side of the top of the tank 1, allowing water to be injected into the tank 1. A temperature sensor is installed on one side of the inside of the tank 1, allowing monitoring of the water temperature inside the tank 1 via an external display device. A motor 2 is fixedly connected to the center of the top of the tank 1. The housing of the motor 2 is fixedly connected to the contact surface of the tank 1. The output shaft of the motor 2 is fixedly connected to a rotating rod 4. The power cord of the motor 2 is connected to an external power supply device. The rotating rod 4 is fixedly connected to the bottom of the motor 2, and the rotating rod 4 is connected to a sealed bearing. Tank 1 is rotatably connected. A spiral tube 3 is provided on the outside of the rotating rod 4. Dyeing wastewater can be supplied through the spiral tube 3. The spiral tube 3 is fixedly connected to the contact surface of tank 1. A stirring assembly 5 is provided on the outside of the spiral tube 3. A threaded tube 6 is located below the center of the inside of tank 1. A valve 7 is located at the bottom end of the threaded tube 6. A collar 8 is fixedly fitted onto the lower outer wall of the threaded tube 6, and the collar 8 abuts against the contact surface of tank 1. The stirring assembly 5 includes a support plate 501, a vertical rod 502, a stirring blade 503, a ring plate 504, a circular groove plate 505, a bolt 506, a toothed ring plate 507, and a toothed ring 508. Two support plates 501... The support plate 501 is rotatably connected to the outer side of the upper surface of the support plate 501, with vertical rods 502 rotatably connected to the bottom of the outer wall of the vertical rod 502 in a ring shape from top to bottom. A ring plate 504 is rotatably connected to the lower part of the outer wall of the vertical rod 502. The vertical rod 502 is rotatably connected to the ring plate 504 via a sealed bearing. A circular groove plate 505 is rotatably connected to the outer side of the ring plate 504. The ring plate 504 is rotatably connected to the circular groove plate 505 via a sealed bearing. Two bolts 506 are inserted from bottom to top on the left and right sides of the inner wall of the circular groove plate 505, penetrating the circular groove plate 505. The vertical rod 502 is threaded to the inner wall of the tank 1. A toothed ring plate 507 is fixedly connected to the bottom end of the vertical rod 502. A toothed ring 508 is engaged with the outer side of the toothed ring plate 507. The outer wall of the toothed ring 508 is fixedly connected to the inner wall of the circular groove plate 505. The circular groove plate 505 is threaded to the contact surface of the threaded pipe 6. The outer wall of the threaded pipe 6 is clearance-fitted with the through surface of the tank 1. Teflon tape is wrapped around the upper part of the outer wall of the threaded pipe 6 to facilitate the sealing of the threaded connection between the threaded pipe 6 and the circular groove plate 505. The top of the outer wall of the threaded pipe 6 is a conical structure. The conical structure facilitates the threaded pipe 6 to pass through the tank 1 and be threaded to the circular groove plate 505.
[0018] The stirring structure of the heat recovery device for the fabric dyeing machine operates as follows: First, the operator injects an appropriate amount of clean water into the tank 1. Then, when high-temperature dyeing wastewater flows inside the spiral tube 3, power is supplied to the motor 2, causing the rotating rod 4 to rotate. During this process, the side support plates 501, vertical rods 502, and multiple stirring blades 503 revolve around the rotating rod 4. The stirring blades 503 agitate the clean water inside the tank 1, ensuring even absorption of heat from the wastewater inside the spiral tube 3. Simultaneously, due to the interaction between the toothed ring plate 507 and the toothed ring 508... The meshing connection allows the toothed ring plate 507 and the vertical rod 502 to rotate on their own, and the multiple stirring blades 503 can revolve around the rotating rod 4 and rotate around the vertical rod 502 at the same time. This can greatly improve the stirring range of the clean water inside the tank 1, which is conducive to the high-quality and uniform heating of the clean water inside the tank 1. After the water temperature inside the tank 1 rises to a certain value, the lower valve 7 is opened to discharge the warm water for use. Then, room temperature clean water is injected into the tank 1 again to continue the heat absorption operation of the high-temperature wastewater passing through the spiral tube 3.
[0019] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0020] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0021] It should also be noted that, for ease of description, only the parts relevant to the disclosure are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other; it should be noted that the concepts of "first," "second," etc., mentioned in this disclosure are used only to distinguish different devices, modules, or units, and are not intended to limit the order of functions performed by these devices, modules, or units or their interdependencies; it should be noted that the modifications "a" and "a plurality" mentioned in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless explicitly indicated otherwise in the context, they should be understood as "one or more"; the names of messages or information exchanged between multiple devices in the embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of these messages or information.
[0022] In this utility model, terms such as "elements," "components," and "materials" are used only to facilitate understanding and implementation of their functions by those skilled in the art, and are not intended to limit or protect the composition of the material.
[0023] The standard parts or fiber yarns used in this utility model can all be purchased from the market. The irregular parts can be customized according to the description and drawings. The specific connection methods of each part, fiber yarn and fabric layer all adopt conventional methods that are mature in the prior art, such as bolts, rivets, welding, twisting, blending, needle punching and hot melt bonding. The machinery, parts and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stirring structure for a heat recovery device of a fabric dyeing machine, comprising a tank (1), characterized in that: A motor (2) is fixedly connected to the top center of the tank (1), and a rotating rod (4) is fixedly connected to the bottom end of the motor (2). The rotating rod (4) is rotatably connected to the tank (1) through a sealed bearing. A spiral tube (3) is provided on the outside of the rotating rod (4). The spiral tube (3) is fixedly connected to the contact surface of the tank (1). A stirring assembly (5) is provided on the outside of the spiral tube (3). A threaded tube (6) is provided below the center of the inside of the tank (1). A valve (7) is provided at the bottom end of the threaded tube (6). A collar (8) is fixedly sleeved on the lower outer wall of the threaded tube (6). The collar (8) abuts against the contact surface of the tank (1). The stirring assembly (5) includes a support plate (501), a vertical rod (502), a stirring blade (503), a ring plate (504), a circular groove plate (505), a bolt (506), a toothed ring plate (507), and a toothed ring (508); Two support plates (501) are respectively fixed to the left and right sides of the bottom of the outer wall of the rotating rod (4). A vertical rod (502) is rotatably connected to the outer side of the upper surface of the support plate (501). Multiple stirring blades (503) are fixedly connected to the outer wall of the vertical rod (502) in a ring shape from top to bottom. A ring plate (504) is rotatably connected to the lower part of the outer wall of the vertical rod (502). A circular groove plate (505) is rotatably connected to the outer side of the ring plate (504). The inner wall of the circular groove plate (505) is connected to the left and right sides of the ring plate (505). Two bolts (506) are inserted sequentially from bottom to top on both sides. The bolts (506) penetrate the circular groove plate (505) and can be threaded to the inner wall of the tank (1). A toothed ring plate (507) is fixedly connected to the bottom end of the vertical rod (502). A toothed ring (508) is engaged with the outer side of the toothed ring plate (507). The outer wall of the toothed ring (508) is fixedly connected to the inner wall of the circular groove plate (505). The circular groove plate (505) is threaded to the contact surface of the threaded pipe (6).
2. The stirring structure of the heat recovery device for a fabric dyeing machine according to claim 1, characterized in that: The outer wall of the threaded pipe (6) is wrapped with raw material tape.
3. The stirring structure of the heat recovery device for a fabric dyeing machine according to claim 1, characterized in that: The top of the outer wall of the threaded pipe (6) is tapered.
Citation Information
Patent Citations
A heat recovery device for a fabric dyeing machine
CN218864846U