Self-cleaning type rubber ball cleaning device
By using a motor-driven spiral conveyor blade and stirring mechanism, the problem of colloid ball accumulation was solved, achieving uniform distribution of colloid balls and uniform mixing of cleaning fluid, thus improving the cleaning effect on the inner wall of the condenser tube.
Patent Information
- Application Number
- CN202423038198.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-10
AI Technical Summary
In existing rubber ball cleaning devices, the rubber balls tend to accumulate together, resulting in poor cleaning performance, especially when the spacing is uneven during the flow process, which affects the cleaning effect on the inner wall of the condenser tube.
The spiral conveyor blades are driven by a motor to rotate, so as to convey the rubber balls at equal intervals. The cleaning solution and water are fully mixed by a stirring mechanism to ensure that the rubber balls are evenly distributed and the cleaning solution is evenly stirred.
This achieves uniform distribution of the gel balls, improves the cleaning effect on the inner wall of the condenser tubes, ensures thorough mixing of the cleaning fluid and water, and enhances cleaning efficiency.
Smart Images

Figure CN223649792U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rubber ball cleaning technical field especially relates to a self -cleaning formula rubber ball cleaning device. BACKGROUND
[0002] Condenser is the machine part of refrigeration system, needs to clean the heat exchange copper pipe of condenser, mainly adopts condenser rubber ball cleaning method, and the condenser rubber ball cleaning adopts physical cleaning method, sends the cleaning rubber ball to the water inlet end of condenser, and the rubber ball enters the heat exchange pipe along with the water flow, and the rubber ball is recovered along with the water flow in the cooling water return end.
[0003] The rubber ball flows along with the water flow in the existing rubber ball cleaning device, but the rubber balls are accumulated together, and when the rubber balls and the water flow flow, the rubber balls may be accumulated together or the distance between the adjacent two rubber balls is large, and the cleaning effect of the inner wall of the subsequent condenser pipe body is poor; in order to solve the above problems, a self-cleaning rubber ball cleaning device is provided in the application. UTILITY MODEL CONTENTS
[0004] The utility model discloses a kind of self-cleaning rubber ball cleaning devices to solve the shortcomings in prior art, and it can drive spiral conveying blade to rotate by motor, realize the equal-interval conveying of rubber ball, make rubber ball evenly distributed, and the cleaning effect of the inner wall of the subsequent condenser pipe body is good;By stirring mechanism, cleaning liquid and water can be stirred to make them mixed balanced.
[0005] In order to achieve the above object, the utility model adopts the following technical scheme:
[0006] A self-cleaning rubber ball cleaning device, comprising a base, the top of the base is fixedly connected with a water tank, the top of the water tank is fixedly connected with a cleaning liquid tank, the side wall of the cleaning liquid tank is provided with a connecting pipe fixedly communicated therewith, the tail end of the connecting pipe is fixedly communicated with the side wall of the water tank, the bottom of the water tank is fixedly communicated with a water inlet pipe, the top of the base is fixedly connected with a water pump, the water inlet pipe is fixedly communicated with the water pump, the water pump is fixedly communicated with a water outlet pipe, the top of the base is fixedly connected with a mixing tank, the water outlet pipe is fixedly communicated with the mixing tank, the mixing tank is fixedly communicated with a cleaning liquid inlet pipe, the top of the base is fixedly connected with a separation tank, the side wall of the separation tank is fixedly communicated with a cleaning liquid outlet pipe, the inner wall of the separation tank is fixedly connected with a filter screen, a hollow column fixedly connected with the separation tank is provided through the separation tank, the filter screen is fixedly connected with the hollow column, the bottom of the hollow column is fixedly communicated with the top of the mixing tank, a conveying mechanism is arranged in the hollow column, and a stirring mechanism is arranged in the water tank.
[0007] Preferably, the conveying mechanism comprises a transmission rod arranged through the hollow column, an outer wall of the transmission rod is fixedly connected with a spiral conveying blade, a top of the transmission rod is fixedly connected with a motor, and the motor is arranged at and fixedly connected with the top of the separation box.
[0008] Preferably, the stirring mechanism comprises a rotating rod arranged through and rotationally connected with the water tank, an outer wall of the rotating rod is fixedly connected with a plurality of stirring rods, and an outer wall of the transmission rod and the outer wall of the rotating rod are jointly sleeved with a belt.
[0009] Preferably, an outer wall of the connecting pipe is fixedly connected with a first electromagnetic valve, and an outer wall of the water inlet pipe is fixedly connected with a second electromagnetic valve.
[0010] Preferably, the water pump is provided with a water inlet and a water outlet, the water inlet is fixedly communicated with the water inlet pipe, and the water outlet is fixedly communicated with the water outlet pipe.
[0011] Preferably, an outer wall of the spiral conveying blade is sealingly arranged against an inner wall of the hollow column.
[0012] Compared with the prior art, the utility model has the advantages of:
[0013] 1. The motor drives the transmission rod and the spiral conveying blade to rotate, the spiral conveying blade rotates to uniformly convey the rubber balls to the mixing box, the rubber balls are uniformly distributed, and the subsequent condenser pipe body is well cleaned.
[0014] 2. The transmission rod drives the belt, the rotating rod and the plurality of stirring rods to rotate, and the plurality of stirring rods rotate to fully mix the cleaning liquid and the water.
[0015] In summary, the motor drives the spiral conveying blade to rotate, the rubber balls are uniformly distributed, and the subsequent condenser pipe body is well cleaned; and the stirring mechanism stirs the cleaning liquid and the water to mix them evenly. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is a first structure schematic view of the self-cleaning rubber ball cleaning device.
[0017] Fig. 2 It is a second structure schematic view of the self-cleaning rubber ball cleaning device.
[0018] Fig. 3 It is a sectional view of the self-cleaning rubber ball cleaning device.
[0019] In the figure: 1 base, 2 water tank, 3 cleaning liquid tank, 4 connecting pipe, 5 water inlet pipe, 6 water pump, 7 water outlet pipe, 8 mixing tank, 9 cleaning liquid inlet pipe, 10 separation tank, 11 cleaning liquid outlet pipe, 12 filter screen, 13 hollow column, 14 motor, 15 transmission rod, 16 spiral conveying blade, 17 belt, 18 rotating rod, 19 stirring rod, 20 backflow pipe. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0021] Referring to Figs. 1-3 A self-cleaning rubber ball cleaning device, comprising a base 1, the top of the base 1 is fixedly connected with a water tank 2, the water tank 2 is filled with water, the top of the water tank 2 is fixedly connected with a cleaning liquid tank 3, the cleaning liquid tank 3 is filled with cleaning liquid, the side wall of the cleaning liquid tank 3 is provided with a connecting pipe 4 fixedly communicated therewith, the outer wall of the connecting pipe 4 is fixedly connected with a first electromagnetic valve, the end of the connecting pipe 4 is fixedly communicated with the side wall of the water tank 2, and the rubber ball can be matched with the pipe body for cleaning the inside of the pipe body by mixing the cleaning liquid with water.
[0022] The bottom of the water tank 2 is fixedly communicated with a water inlet pipe 5, the outer wall of the water inlet pipe 5 is fixedly connected with a second electromagnetic valve, the top of the base 1 is fixedly connected with a water pump 6, the water inlet pipe 5 is fixedly communicated with the water pump 6, the water pump 6 is fixedly communicated with a water outlet pipe 7, the water pump 6 is provided with a water inlet and a water outlet, the water inlet is fixedly communicated with the water inlet pipe 5, the water outlet is fixedly communicated with the water outlet pipe 7, the top of the base 1 is fixedly connected with a mixing tank 8, the water outlet pipe 7 is fixedly communicated with the mixing tank 8, and the cleaning liquid and the rubber ball are matched to flow to clean the inside of the pipe body.
[0023] The mixing tank 8 is fixedly communicated with a cleaning liquid inlet pipe 9, the cleaning liquid inlet pipe 9 is connected with the water inlet end of a condenser, the top of the base 1 is fixedly connected with a separation tank 10, the side wall of the separation tank 10 is fixedly communicated with a cleaning liquid outlet pipe 11, the cleaning liquid outlet pipe 11 is connected with the water outlet end of the condenser, and the rubber ball is driven to flow by the water flow to clean the inside of the pipe body of the condenser.
[0024] The inner wall of the separation box 10 is fixedly connected with a filter screen 12, which can intercept the refluxed rubber balls, and the cleaning liquid is concentrated at the bottom of the separation box 10. A hollow column 13 is arranged through the separation box 10 and is fixedly connected with the separation box 10. The filter screen 12 is fixedly connected with the hollow column 13. The bottom of the hollow column 13 is fixedly communicated with the top of the mixing box 8. The hollow column 13 is provided with a conveying mechanism. The conveying mechanism comprises a transmission rod 15 arranged through the hollow column 13. The transmission rod 15 is rotatably connected with the separation box 10. The outer wall of the transmission rod 15 is fixedly connected with a spiral conveying blade 16. The outer wall of the spiral conveying blade 16 is sealingly arranged against the inner wall of the hollow column 13. The outer wall of the spiral conveying blade 16 is provided with a sealing strip, which is sealingly arranged against the inner wall of the hollow column 13. The spiral conveying blade 16 is used for downward conveying of the rubber balls. The hollow column 13 is sealingly blocked by the spiral conveying blade 16. The top of the transmission rod 15 is fixedly connected with a motor 14. The motor 14 is arranged at the top of the separation box 10 and is fixedly connected with the separation box 10.
[0025] The water tank 2 is provided with a stirring mechanism. The stirring mechanism comprises a rotating rod 18 arranged through the water tank 2 and rotatably connected with the water tank 2. The outer wall of the rotating rod 18 is fixedly connected with a plurality of stirring rods 19. The outer wall of the transmission rod 15 and the outer wall of the rotating rod 18 are jointly sleeved with a belt 17. The cleaning liquid and water can be fully mixed and uniformly mixed by rotating the plurality of stirring rods 19. The water tank 2 and the separation box 10 are fixedly communicated with a reflux pipe 20.
[0026] In the utility model, the water pump 6 and the motor 14 are started. The first electromagnetic valve and the second electromagnetic valve are opened. The cleaning liquid in the cleaning liquid tank 3 is injected into the water tank 2 through the connecting pipe 4. The liquid in the water tank 2 can be injected into the condenser through the water inlet pipe 5, the water outlet pipe 7, the mixing box 8 and the cleaning liquid inlet pipe 9 (the rubber balls are injected into the water inlet end of the condenser from the cleaning liquid inlet pipe 9 along with the water flow. The rubber balls enter the heat exchange pipe along with the water flow. The rubber balls are cleaned by relying on the pressure difference of the water. The rubber balls enter the cleaning liquid outlet pipe 11 along with the water flow at the water outlet end of the condenser. The rubber balls move along the inner wall of the pipe body under the pushing of the water flow by utilizing the soft rubber body characteristics of the rubber balls after swelling in water. The cleaning operation is completed). The water flow drives the rubber balls to be injected into the separation box 10 through the cleaning liquid outlet pipe 11. The rubber balls are intercepted by the filter screen 12. The water flow is concentrated at the bottom of the separation box 10 through the filter screen 12 and is injected into the water tank 2 through the reflux pipe 20. The circulation of the liquid is realized. The rubber balls are concentrated on the hollow column 13 and the filter screen 12. The transmission rod 15 and the spiral conveying blade 16 are rotated by the output end of the motor 14. The rubber balls are conveyed at the same time by the rotation of the spiral conveying blade 16. The rubber balls are gradually conveyed into the mixing box 8. The rubber balls are uniformly distributed by being discharged from the cleaning liquid inlet pipe 9 along with the liquid sprayed by the water pump 6. The liquid is prevented from leaking by the sealing between the spiral conveying blade 16 and the hollow column 13.
[0027] The utility model discloses a motor can drive screw conveying blade to rotate, realized the equal -interval conveying of glue ball to glue ball even distribution, solved the prior art glue ball to be accumulated together, when to glue ball and water flow flow, the glue ball may exist to be accumulated together flow or the interval of adjacent two glue balls is bigger problem, the problem of poor cleaning effect to the inner wall of subsequent condenser pipe body.
Claims
1. A self-cleaning rubber ball cleaning device comprising a base (1), characterized in that, The top of the base (1) is fixedly connected with a water tank (2), the top of the water tank (2) is fixedly connected with a cleaning liquid tank (3), the side wall of the cleaning liquid tank (3) is provided with a connecting pipe (4) fixedly communicated therewith, the end of the connecting pipe (4) is fixedly communicated with the side wall of the water tank (2), the bottom of the water tank (2) is fixedly communicated with a water inlet pipe (5), the top of the base (1) is fixedly connected with a water pump (6), the water inlet pipe (5) is fixedly communicated with the water pump (6), the water pump (6) is fixedly communicated with a water outlet pipe (7), the top of the base (1) is fixedly connected with a mixing tank (8), the water outlet pipe (7) is fixedly communicated with the mixing tank (8), the mixing tank (8) is fixedly communicated with a cleaning liquid inlet pipe (9), the top of the base (1) is fixedly connected with a separation tank (10), the side wall of the separation tank (10) is fixedly communicated with a cleaning liquid outlet pipe (11), the inner wall of the separation tank (10) is fixedly connected with a filter screen (12), a hollow column (13) is provided on the separation tank (10) and fixedly connected therewith, the filter screen (12) is fixedly connected with the hollow column (13), the bottom of the hollow column (13) is fixedly communicated with the top of the mixing tank (8), the hollow column (13) is provided with a conveying mechanism, and the water tank (2) is provided with a stirring mechanism.
2. The self-cleaning rubber ball cleaning device according to claim 1, wherein, The conveying mechanism comprises a transmission rod (15) penetrating through the hollow column (13), the outer wall of the transmission rod (15) is fixedly connected with a spiral conveying blade (16), the top of the transmission rod (15) is fixedly connected with a motor (14), and the motor (14) is arranged on the top of the separation tank (10) and fixedly connected therewith.
3. The self-cleaning rubber ball cleaning device according to claim 2, wherein, The stirring mechanism comprises a rotating rod (18) penetrating through the water tank (2) and rotationally connected therewith, the outer wall of the rotating rod (18) is fixedly connected with a plurality of stirring rods (19), and the outer wall of the transmission rod (15) and the outer wall of the rotating rod (18) are jointly sleeved with a belt (17).
4. The self-cleaning rubber ball cleaning device according to claim 1, wherein, The outer wall of the connecting pipe (4) is fixedly connected with a first electromagnetic valve, and the outer wall of the water inlet pipe (5) is fixedly connected with a second electromagnetic valve.
5. The self-cleaning rubber ball cleaning device according to claim 1, wherein, The water pump (6) is provided with a water inlet and a water outlet, the water inlet is fixedly communicated with the water inlet pipe (5), and the water outlet is fixedly communicated with the water outlet pipe (7).
6. The self-cleaning rubber ball cleaning device according to claim 2, wherein, The outer wall of the spiral conveying blade (16) is sealingly arranged in abutment with the inner wall of the hollow column (13).