Capsule detection machine
By using a vibrating base and sensors in conjunction with moving and feeding components, the capsules can be weighed and sorted individually, solving the problem of inconsistent capsule weights and improving weighing efficiency and accuracy.
Patent Information
- Application Number
- CN202423188137.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing technology cannot ensure that the weight of the powder inside each capsule is consistent, and weighing them individually increases the burden on staff.
A vibrating base is used to move the capsules along a spiral track. Single weighing and sorting are achieved through moving and feeding components, and the weight is compared with a sensor for material sorting.
This allows for individual weighing and strict control of each capsule, reducing manual intervention and improving weighing efficiency and accuracy.
Smart Images

Figure CN223649979U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of capsule testing technology, specifically, it relates to a capsule testing machine. Background Technology
[0002] Soft capsules, a type of capsule packaging commonly found in pharmaceuticals and health foods, are capsules made by sealing liquid or liquid-solid drugs within a soft capsule material. The soft material is made alone or in combination with capsule gelatin, glycerin, or other suitable pharmaceutical excipients.
[0003] Capsules refer to a type of medicine in which a certain amount of liquid drug is directly encapsulated, or a solid drug is dissolved or dispersed in a suitable excipient to form a solution, suspension, emulsion or semi-solid, and then sealed in a spherical or elliptical soft capsule.
[0004] After soft capsules are produced, they need to be weighed for quality inspection. Chinese utility model patent CN220398691U discloses a soft capsule quality inspection weighing device, including a device body, which includes a conveying mechanism and a weighing box. The conveying mechanism includes a storage hopper, the lower end of which is fixedly connected to a circular cavity. A discharge port is formed through the lower end of the storage hopper and the upper end of the circular cavity. A rotating shaft is movably connected inside the circular cavity. A rotating disk is fixedly connected to the outer wall of the rotating shaft. Multiple receiving slots are formed on the outer wall of the rotating disk. A discharge port is formed through the lower end of the circular cavity. An electronic scale is installed inside the weighing box. A receiving tray is fixedly connected to the upper end of the electronic scale, and a silicone pad is fixedly connected to the upper end of the receiving tray. This soft capsule quality inspection weighing device is easy to operate, efficient, time-saving, labor-saving, and less likely to contaminate the capsules, thus enhancing the practicality of the soft capsule quality inspection weighing device.
[0005] However, the aforementioned weighing equipment cannot weigh each capsule individually, and cannot ensure that the weight of the powder inside each capsule is consistent. If each capsule is weighed, it will increase the workload of the staff. Utility Model Content
[0006] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0007] To address the problem mentioned in the background art that it is impossible to ensure that the weight of the powder inside each capsule is consistent, and that weighing each capsule would increase the burden on workers, this utility model adopts the following technical solution.
[0008] A capsule testing machine includes a vibrating base, a storage box mounted on the upper end of the vibrating base, a spiral upward track installed inside the storage box, capsules to be weighed placed inside the storage box, a conveyor plate fixedly connected to the outer wall of the storage box, the conveyor plate communicating with the spiral track, a distributing plate detachably connected to the end of the conveyor plate, a storage bin at the upper end of the distributing plate, an inlet communicating with the conveyor trough on the inner wall of the storage bin, a movable plate mounted on the outer wall of the distributing plate, multiple weighing troughs at the upper end of the movable plate, a second weighing sensor at the bottom inner side of each weighing trough, a moving component mounted on the distributing plate, the moving component causing the movable plate to move laterally left and right, and a discharging component mounted on the movable plate, the discharging component ejecting the capsules outward.
[0009] Preferably, multiple material distribution tracks are provided on the other side of the inner wall of the storage silo, and each material distribution track is adapted to the position of the weighing trough.
[0010] Preferably, the upper end of the conveyor plate is provided with a conveyor trough, and a glass cover plate is detachably connected to the upper end of the conveyor plate.
[0011] Preferably, a first weighing sensor is provided at the upper end of the dispensing plate, and the weight of the second sensor is compared with the weight of the capsule on the first weighing sensor.
[0012] Preferably, the moving component includes a drive gear, a drive rod, a drive belt, a drive motor, a pulley, a first sliding groove, a second sliding groove, a first sliding block, and a second sliding block. The outer wall of the material distribution plate is provided with a first sliding groove, and the upper and lower sides of the first sliding groove are provided with second sliding grooves. The opposite sides of the interior of the two second sliding grooves penetrate the material distribution plate. A connecting vertical plate is fixedly connected to the bottom of the moving plate. The outer walls of the connecting vertical plate are fixedly connected with first sliding blocks inserted into the first sliding grooves. The bottom of one first sliding block is fixedly connected with a second sliding block, and the top of the other first sliding block is fixedly connected with a second sliding block. The second sliding blocks are slidably connected to the interior of the second sliding grooves. The bottom of the connecting vertical plate is provided with multiple meshing tooth grooves. The bottom sides of the material distribution plate are detachably connected with connecting mounting plates. A drive rod is rotatably connected to the connecting mounting plates. The end of the drive rod is fixedly connected with a drive gear that meshes with the meshing tooth grooves. A pulley is fixedly connected to the drive rod. A drive belt is sleeved on the outer walls of the pulleys on both sides. A drive motor is detachably connected to the outer wall of one connecting mounting plate. The rotating end of the drive motor is detachably connected to one end of the drive rod.
[0013] Preferably, the feeding assembly includes an air compressor, a manifold, and an electromagnetic control valve. Each weighing trough has a through hole on its inner wall near the outside of the moving plate. An air inlet pipe is inserted into each through hole. An electromagnetic control valve is installed on each air inlet pipe. A manifold is installed on multiple electromagnetic control valves. The air outlet of the air compressor is connected to the manifold.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. The vibration of the set vibrating base causes the capsule to move upward along the spiral track inside the storage box, enter the interior of each distribution track through the conveyor plate, and then enter the weighing tank in sequence to weigh each capsule once.
[0016] 2. The drive motor in the movable component rotates, driving the drive rod and drive gear on one side to rotate. The pulley and drive belt drive the drive gear on the other side to rotate in the same direction, thereby enabling the movable plate and connecting vertical plate to move left and right. The second sliding block set at the top and bottom and the second sliding groove with opposite openings allow the weighing groove on the movable plate to completely extend beyond the material distribution plate for material feeding. This allows for the separate feeding of qualified and unqualified materials, thereby enabling strict control of the weight of the capsules.
[0017] 3. The air compressor in the feeding assembly stores a certain pressure of gas inside the manifold. After weighing, when the moving plate moves to the left, the electromagnetic control valve on the qualified weight weighing tank is opened, which blows out the capsule. When the moving plate moves to the right, the electromagnetic control valve on the unqualified weight weighing tank is opened, which blows out the capsule. This allows for the separate storage of qualified and unqualified weight capsules.
[0018] 4. By using the first weighing sensor, the capsules that have passed the weight test are placed on the first weighing sensor. The weight of the capsules is compared with the weight of the capsules on the first weighing sensor to determine whether the weight of the capsules is qualified. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of a capsule testing machine according to the present invention;
[0020] Figure 2 This is a schematic diagram of the vibration base structure in this utility model;
[0021] Figure 3 This is a schematic diagram of the material distribution plate structure in this utility model;
[0022] Figure 4 This is a schematic diagram of the sliding connection structure between the moving plate and the material distribution plate in this utility model.
[0023] The correspondence between the labels and component names in the attached figures is as follows:
[0024] 100. Vibrating base; 101. Storage bin; 102. Glass cover; 103. Conveying plate; 104. Conveying trough;
[0025] 200. Material distribution plate; 201. Storage bin; 202. Feed inlet; 203. Material distribution track; 204. First weighing sensor; 205. Weighing trough; 206. Air compressor; 207. Manifold; 208. Electromagnetic control valve; 209. Connecting vertical plate; 210. Meshing tooth groove; 211. Drive gear; 212. Drive rod; 213. Drive belt; 214. Drive motor; 215. First sliding groove; 216. Second sliding groove; 217. First sliding block; 218. Second sliding block; 219. Connecting mounting plate; 220. Air inlet pipe; 221. Pulley; 222. Moving plate. Detailed Implementation
[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments. The present invention provides the following embodiments.
[0029] like Figure 1 The diagram shown is a schematic of a preferred embodiment of the capsule testing machine of this utility model. The capsule testing machine of this embodiment includes a vibrating base 100, a storage box 101 mounted on the upper end of the vibrating base 100, a spiral upward track installed inside the storage box 101, and capsules to be weighed placed inside the storage box 101. A conveying plate 103 is fixedly connected to the outer wall of the storage box 101, and the conveying plate 103 communicates with the spiral track. A dispensing plate 200 is detachably connected to the end of the conveying plate 103. In this embodiment, by pouring the capsules to be weighed into the storage box 101, the vibration of the vibrating base 100 causes the capsules to move upward along the spiral track inside the storage box 101, pass through the conveying plate 103, and enter the dispensing plate 200, thus weighing each capsule.
[0030] like Figure 2As shown, it is a schematic diagram of the vibration base structure in this embodiment. The upper end of the conveying plate 103 is provided with a conveying groove 104. The upper end of the conveying plate 103 is detachably connected with a glass cover plate 102. In this embodiment, the capsules are moved to the dispensing plate 200 by the conveying groove 104. The conveying status of the capsules inside the conveying groove 104 can be viewed from the outside through the glass cover plate 102.
[0031] like Figure 3 As shown, this is a schematic diagram of the material distribution plate structure in this embodiment. The upper end of the material distribution plate 200 is provided with a storage bin 201. The inner wall of the storage bin 201 is provided with an inlet 202 that communicates with the conveying trough 104. On the other side of the inner wall of the storage bin 201, multiple material distribution tracks 203 are provided. The outer wall of the material distribution plate 200 is equipped with a movable plate 222. The upper end of the movable plate 222 is provided with multiple weighing grooves 205 that are adapted to the material distribution tracks 203. A second weighing sensor is provided at the bottom of the inner side of each weighing groove 205. In this embodiment, after the capsule enters the interior of the storage bin 201, it enters the interior of each material distribution track 203 through vibration and then enters the interior of the weighing groove 205 in sequence to weigh the capsule once, thereby enabling the weighing of each capsule.
[0032] like Figure 4As shown, this is a schematic diagram of the sliding connection structure between the moving plate and the distributing plate in this embodiment. The outer wall of the distributing plate 200 is provided with a first sliding groove 215. The upper and lower sides of the first sliding groove 215 are provided with second sliding grooves 216. The opposite sides of the interior of the two second sliding grooves 216 penetrate the distributing plate 200. The bottom of the moving plate 222 is fixedly connected to a connecting vertical plate 209. The outer walls of the connecting vertical plate 209 are fixedly connected with first sliding blocks 217 inserted into the first sliding groove 215. The bottom of one first sliding block 217 is fixedly connected to a second sliding block 218, and the top of the other first sliding block 217 is fixedly connected to a second sliding block 218. The second sliding block 218 is slidably connected to the interior of the second sliding groove 216. The bottom of the connecting vertical plate 209 is provided with multiple meshing tooth grooves 210. The bottom sides of the distributing plate 200 are detachably connected to connecting mounting plates 219. A drive rod 212 is rotatably connected to the connecting mounting plate 219. The end of the drive rod 212 A drive gear 211 is fixedly connected to the drive rod 212 and meshes with the meshing tooth groove 210. A pulley 221 is fixedly connected to the drive rod 212. A drive belt 213 is sleeved on the outer wall of the pulleys 221 on both sides. A drive motor 214 is detachably connected to the outer wall of the mounting plate 219 on one side. The rotating end of the drive motor 214 is detachably connected to one end of the drive rod 212. In this embodiment, the drive motor 214 rotates to drive the drive rod 212 and drive gear 211 on one side, and the pulley 221 and drive belt 213 drive the drive gear 211 on the other side to rotate in the same direction. This allows the moving plate 222 and the connecting vertical plate 209 to move left and right. The second sliding block 218 is set up vertically and vertically and the second sliding groove 216 with opposite openings allows the weighing groove 205 on the moving plate 222 to completely extend beyond the material distribution plate 200 on both sides for material feeding. This allows for the separation of qualified and unqualified materials for left and right feeding, thereby enabling strict control of the weight of the capsules.
[0033] It is worth noting that the aforementioned drive gear 211, drive rod 212, drive belt 213, drive motor 214, pulley 221, first sliding groove 215, second sliding groove 216, first sliding block 217, and second sliding block 218 are the moving components in this embodiment. The moving components include, but are not limited to, the drive gear 211, drive rod 212, drive belt 213, drive motor 214, pulley 221, first sliding groove 215, second sliding groove 216, first sliding block 217, and second sliding block 218. Any component that enables the connecting vertical plate 209 and the moving plate 222 to move laterally can be applied to this embodiment.
[0034] like Figure 3As shown, this is a schematic diagram of the material sorting plate structure in this embodiment. Each weighing tank 205 has a through hole on its inner wall near the outside of the moving plate 222. An air inlet pipe 220 is inserted into each through hole, and an electromagnetic control valve 208 is installed on each air inlet pipe 220. A manifold 207 is installed on multiple electromagnetic control valves 208, and the air outlet of an air compressor 206 is connected to the manifold 207. In this embodiment, the air compressor 206 stores a certain pressure of gas inside the manifold 207. After weighing, when the moving plate 222 moves to the left, the electromagnetic control valve 208 on the qualified weight weighing tank 205 is opened, thereby blowing out the capsule. When the moving plate 222 moves to the right, the electromagnetic control valve 208 on the unqualified weight weighing tank 205 is opened, thereby blowing out the capsule. This enables the classification and storage of qualified and unqualified weight capsules.
[0035] It is worth noting that the air compressor 206, manifold 207 and electromagnetic control valve 208 mentioned above are the feeding components in this embodiment. The feeding components include, but are not limited to, the air compressor 206, manifold 207 and electromagnetic control valve 208. Any component that can classify and blow out capsules according to weight can be applied to this embodiment.
[0036] like Figure 3 As shown, in order to weigh different capsules, in this embodiment, a first weighing sensor 204 is provided at the upper end of the distribution plate 200. The weight of the second sensor is compared with the weight of the capsule on the first weighing sensor 204. In this embodiment, by placing the capsule that has passed the weighing test on the first weighing sensor 204, the weight of the capsule can be determined by comparing the weight of the second sensor with the weight of the capsule on the first weighing sensor 204.
[0037] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present utility model. It should not be construed that the specific implementation of the present utility model is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present utility model, and all such deductions or substitutions should be considered to fall within the scope of protection defined by the claims submitted by the present utility model.
Claims
1. A capsule testing machine, comprising a vibrating base (100), a storage box (101) mounted on the upper end of the vibrating base (100), an upward spiral track installed inside the storage box (101), capsules to be weighed placed inside the storage box (101), and a conveyor plate (103) fixedly connected to the outer wall of the storage box (101), the conveyor plate (103) communicating with the spiral track, characterized in that, A material distribution plate (200) is detachably connected to the end of the conveyor plate (103). A storage bin (201) is provided at the upper end of the material distribution plate (200). An inlet (202) communicating with the conveyor trough (104) is provided on the inner wall of the storage bin (201). A movable plate (222) is installed on the outer wall of the material distribution plate (200). Multiple weighing troughs (205) are provided at the upper end of the movable plate (222). A second weighing sensor is provided at the bottom inner side of each weighing trough (205). A movable component is installed on the material distribution plate (200). The movable component causes the movable plate (222) to move laterally left and right. A feeding component is installed on the movable plate (222). The feeding component sprays the capsule outward.
2. The capsule testing machine according to claim 1, characterized in that, On the other side of the inner wall of the storage bin (201), there are multiple material distribution tracks (203), each of which is adapted to the position of the weighing trough (205).
3. The capsule testing machine according to claim 2, characterized in that, The upper end of the conveyor plate (103) is provided with a conveyor trough (104), and the upper end of the conveyor plate (103) is detachably connected with a glass cover plate (102).
4. The capsule testing machine according to claim 3, characterized in that, The upper end of the material distribution plate (200) is provided with a first weighing sensor (204), and the weight of the second sensor is compared with the weight of the capsule on the first weighing sensor (204).
5. The capsule testing machine according to claim 4, characterized in that, The moving assembly includes a drive gear (211), a drive rod (212), a drive belt (213), a drive motor (214), a pulley (221), a first sliding groove (215), a second sliding groove (216), a first sliding block (217), and a second sliding block (218). The outer wall of the material distribution plate (200) is provided with a first sliding groove (215). The upper and lower sides of the first sliding groove (215) are provided with second sliding grooves (216). The opposite sides of the interior of the two second sliding grooves (216) penetrate the material distribution plate (200). The bottom of the moving plate (222) is fixedly connected to a connecting vertical plate (209). The outer walls of the connecting vertical plate (209) are fixedly connected to the first sliding blocks (217) inserted into the first sliding grooves (215). The bottom of one first sliding block (217) is fixedly connected to a second sliding block (218), and the other side... The top of the first sliding block (217) is fixedly connected to the second sliding block (218), and the second sliding block (218) is slidably connected to the inside of the second sliding groove (216). The bottom of the connecting vertical plate (209) is provided with multiple meshing tooth grooves (210). The bottom sides of the material distribution plate (200) are detachably connected to the connecting mounting plate (219). The connecting mounting plate (219) is rotatably connected to the drive rod (212). The end of the drive rod (212) is fixedly connected to the drive gear (211) that meshes with the meshing tooth groove (210). The drive rod (212) is fixedly connected to the pulley (221). The outer walls of the pulleys (221) on both sides are fitted with drive belts (213). The outer wall of the connecting mounting plate (219) on one side is detachably connected to the drive motor (214). The rotating end of the drive motor (214) is detachably connected to one end of the drive rod (212).
6. The capsule testing machine according to claim 5, characterized in that, The feeding assembly includes an air compressor (206), a manifold (207), and an electromagnetic control valve (208). Each weighing trough (205) has a through hole on the inner wall near the outside of the moving plate (222). An air inlet pipe (220) is inserted into each through hole. An electromagnetic control valve (208) is installed on each air inlet pipe (220). A manifold (207) is installed on multiple electromagnetic control valves (208). The air outlet of the air compressor (206) is connected to the manifold (207).
Citation Information
Patent Citations
Soft capsule quality inspection weighing equipment
CN220398691U