Special sealing device
By designing a special sealing device with limiting and sealing mechanisms, the problems of slow detection speed and leakage were solved, achieving accurate positioning and efficient sealing of the workpiece, and improving the continuity and accuracy of detection.
Patent Information
- Application Number
- CN202520030534.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-01-07
AI Technical Summary
Existing special sealing devices suffer from slow testing speed, inconvenient workpiece replacement, and poor sealing performance leading to leakage, thus affecting the continuity and accuracy of testing.
A special sealing device was designed, comprising a base plate, a positioning frame, a sliding mechanism, a buffer mechanism, a sealing mechanism, and a detection mechanism. Through the cooperation of a limit block, a guide column, a cylinder, and an airtight clamping head, the device ensures accurate positioning and tight fit of the workpiece being inspected, preventing leakage.
It improves the continuity and efficiency of workpiece inspection, ensures the accuracy of inspection data, and prevents inaccurate workpiece positioning and gas leakage during the inspection process.
Smart Images
Figure CN223650069U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to special sealing monitoring device technical field especially relates to a kind of special sealing device. BACKGROUND
[0002] Sealing is the leakage prevention of fluid or solid particles from adjacent joint surface and the prevention of outside impurities (such as dust and moisture, etc.) from entering internal components or measures, to ensure the stable and normal operation of equipment and internal components, and the level of sealing technology is continuously improved in the continuous development of productivity, while the cost, lightweight and high temperature and high humidity requirements of electric vehicle, the sealing and cleanliness requirements are higher and higher;
[0003] And the detection technology of the existing special sealing device is slow in detection speed during the detection process of the detection workpiece, which seriously affects the continuity and detection efficiency of detection, and the detection workpiece leaks during the detection process due to poor sealing effect, so that the sealing detection data is inaccurate, and the detection workpiece position needs to be repositioned. Therefore, the present application designs a kind of special sealing device to solve the above problems. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the shortcomings in the prior art, and provides a kind of special sealing device.
[0005] To achieve the above object, the utility model adopts the following technical scheme: a kind of special sealing device, including bottom plate and bottom plate one side middle part vertical direction through bolt installation fixed with positioning frame, the positioning frame upper end is equipped with the through-passage, the through-passage one side positioning frame is fixedly installed with first telescopic link horizontally, the telescopic end of first telescopic link is inserted into the clamping groove that is set in the one end of moving plate through positioning frame, the sliding mechanism is installed in the lower end middle part of moving plate, and the buffer mechanism and workpiece bottom sealing mechanism are installed on the upper end of moving plate, the positioning mechanism is installed on the upper end of buffer mechanism, and the detection mechanism is installed in the one end of bottom plate.
[0006] Preferably, the sliding mechanism includes a mobile guide rail horizontally fixed to the middle part of the upper end of the bottom plate, a connecting rod is vertically fixed to the both sides of the lower end of the moving plate on the upper end of the mobile guide rail, and the other end of the connecting rod is horizontally fixed to the limiting rod.
[0007] Preferably, the positioning plate is fixed to the moving plate on the upper end of the moving plate by bolts, and the bumper is horizontally installed on the one end of the moving plate, the bumper is fixedly installed on the upper end of the buffer frame, and the buffer frame is fixed to the one end of the bottom plate by bolts.
[0008] Preferably, the buffer mechanism comprises a buffer column fixedly connected to the middle of the upper end of the positioning plate, a first telescopic spring is sleeved on the outer side of the buffer column, and the upper end of the buffer column is sleeved in the buffer hole around the lower end of the supporting plate and the supporting plate.
[0009] Preferably, the sealing mechanism comprises a sealing column fixedly connected to the inner side of the positioning plate on the two sides of the upper end of the moving plate through bolts, a blocking plate is fixedly connected to the outer side of the sealing column, buffer holes are vertically and equidistantly arranged on the blocking plate in a ring shape, buffer rods are equidistantly arranged in the buffer holes, a second telescopic spring is sleeved between the outer side of the buffer rod and the sealing plate, and the sealing plate is arranged in the closed hole arranged on the upper end of the supporting plate.
[0010] Preferably, the supporting plate is fixedly connected to the supporting plate, and the holes arranged on the supporting plate and the supporting plate are penetrated each other, equidistantly arranged positioning holes are arranged around the upper end of the supporting plate, and a positioning clamping hole is arranged in the middle of the supporting plate.
[0011] Preferably, the positioning mechanism comprises a limiting block fixedly connected and arranged on the upper end of the supporting plate through bolts, arc-shaped grooves are arranged on the one side of the limiting block towards the inner side, guide columns are vertically arranged at a certain distance from each other in the middle of the arc-shaped grooves, and the guide columns are sleeved in the fixing holes on the detected workpiece.
[0012] Preferably, the detection mechanism comprises four positioning columns fixedly connected in the vertical direction at one end of the bottom plate, a top plate is fixedly connected to the upper end of the positioning column, equidistantly arranged guide rods are arranged around the upper end of the top plate, a gas cylinder is arranged in the middle of the top plate, the telescopic ends of the guide rods and the gas cylinder are penetrated through the top plate and clamped on the upper detection template, the telescopic ends of the guide rods are sleeved in the inner side of the positioning cylinder, the positioning cylinder is fixedly connected to the upper end of the detection template, a plurality of positioning rods are equidistantly fixedly connected to the lower end of the detection template, two airtight pressing heads are fixedly connected and arranged on the lower end of the detection template on one side, and air inlets are horizontally fixedly connected to the upper end of the airtight pressing heads.
[0013] Preferably, the bottom plate is provided with a fixed plate on the other end of the moving guide rail on the two sides through bolts, a clamping plate is fixedly connected in the vertical direction in the middle of the other end of the bottom plate, a connecting plate is horizontally fixedly connected to the upper end of the clamping plate, a triangular reinforcing rib is fixedly connected and arranged between the clamping plate and the connecting plate, a second telescopic rod is horizontally arranged on the upper end of the connecting plate, and a limiting plate is arranged on the telescopic end of the second telescopic rod.
[0014] Compared with the prior art, the utility model has the advantages that:
[0015] 1. This utility model uses the cooperation of the limiting block and the guide column to facilitate the determination of the installation position of the workpiece to be inspected, and to prevent the workpiece from moving during the inspection process, thereby improving the continuity of the inspection. In addition, the cooperation of the positioning rod and the cylinder makes it easy for the sealing device to fit tightly against the surface of the workpiece, which improves the efficiency of the inspection and effectively prevents the workpiece from moving during the inspection process. It can effectively avoid inaccurate placement of the workpiece during the inspection, thereby improving the continuity and efficiency of the inspection.
[0016] 2. This utility model uses the cooperation between the airtight clamping head and the air inlet to ensure that the airtight clamping head fits tightly against the upper end of the workpiece being tested, preventing gas leakage when testing the internal exhaust gas of the workpiece and improving the accuracy of airtightness testing. Furthermore, the cooperation between the sealing plate and the second telescopic spring on the outside of the buffer rod allows the sealing plate to effectively block the other end of the workpiece being tested, thereby ensuring accurate test data and making sealing testing more convenient, avoiding the need to rearrange the workpiece being tested. Attached Figure Description
[0017] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the other side of this utility model;
[0020] Figure 3 This is a bottom-view schematic diagram of the overall three-dimensional structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the overall three-dimensional structure of this utility model viewed from the other side.
[0022] Figure 5 This is a side view of the structure of this utility model;
[0023] Figure 6 This is a partial overall three-dimensional structural diagram of the present invention;
[0024] Figure 7 For the present utility model Figure 5 Enlarged schematic diagram of structure A in the middle;
[0025] Figure 8 This is a schematic diagram of the overall three-dimensional structure of the fixing base of this utility model;
[0026] Figure 9This is a partial three-dimensional structural diagram of the fixing base of this utility model;
[0027] Figure 10 This is a side view of the fixed base structure of this utility model.
[0028] The numbers in the diagram are as follows: 1. First telescopic rod; 2. Positioning frame; 3. Base plate; 4. Buffer frame; 5. Buffer; 6. Limiting rod; 7. Moving guide rail; 8. Moving plate; 9. Positioning plate; 10. Support plate; 11. Support plate; 12. Limiting block; 13. Detection workpiece; 14. Fixing plate; 15. Positioning column; 16. Top plate; 17. Guide rod; 18. Cylinder; 19. Connecting plate; 20. Second telescopic rod; 21. Limiting plate; 22. Detection template; 23. Triangular reinforcing rib; 24. Snap-fit groove; 25. Positioning rod; 26. Positioning cylinder; 27. Air inlet; 28. Airtight clamping head; 29. First telescopic spring; 30. Buffer rod; 31. Second telescopic spring; 32. Barrier plate; 33. Guide column; 34. Sealing plate; 35. Buffer column. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0030] Example: See Figures 1 to 10 A special sealing device includes a base plate 3 and a positioning frame 2 vertically fixed to the middle of one side of the base plate 3 by bolts. The upper end of the positioning frame 2 has a through-hole. A first telescopic rod 1 is horizontally fixed on the positioning frame 2 on one side of the through-hole. The telescopic end of the first telescopic rod 1 passes through the positioning frame 2 and is engaged in a locking groove 24 opened at one end of a moving plate 8. A sliding mechanism is installed in the middle of the lower end of the moving plate 8, and a buffer mechanism and a workpiece bottom sealing mechanism are installed in the upper end of the moving plate 8. A positioning mechanism is installed in the upper end of the buffer mechanism. A detection mechanism is installed in one end of the base plate 3. The moving plate 8 and the first telescopic rod 1 facilitate the horizontal movement of the moving plate 8 in the device. The sliding mechanism includes a moving guide rail 7 horizontally fixed to the middle of the upper end of the base plate 3. Connecting rods are vertically fixed to both sides of the lower end of the moving plate 8 above the moving guide rail 7. The other end of the connecting rod is horizontally fixed to a limiting rod 6. The moving guide rail 7 and the limiting rod 6 facilitate the prevention of the moving plate 8 from disengaging from the moving guide rail 7 during the sliding process, thereby improving the stability of the sliding.
[0031] In this utility model, positioning plates 9 are bolted to all four sides of the upper end of the movable plate 8, and a buffer 5 is horizontally installed at one end of the movable plate 8. The buffer 5 is fixedly installed on the upper end of the buffer frame 4, and the buffer frame 4 is bolted to both sides of one end of the base plate 3. The buffer 5 and the buffer frame 4 help to prevent the movable plate 8 from colliding during movement, which could cause the workpiece 13 to move or the device to be damaged. The buffer mechanism includes a buffer post 35 fixedly installed in the middle of the upper end of the positioning plate 9. A first telescopic spring 29 is sleeved on the outside of the buffer post 35, and the upper end of the buffer post 35 is sleeved in the buffer holes opened around the lower ends of the support plate 10 and the support plate 11. The punch 35 and the first telescopic spring 29 facilitate the buffering of downward pressure to prevent the workpiece 13 from being squeezed and deformed. The sealing mechanism includes a sealing column that is bolted to the inner side of the positioning plates 9 on both sides of the upper end of the moving plate 8. A barrier plate 32 is fixed to the outer side of the sealing column. The barrier plate 32 has buffer holes that are equidistantly arranged vertically in a ring. Buffer rods 30 are installed at equal intervals in the buffer holes. A second telescopic spring 31 is sleeved between the sealing plate 34 and the barrier plate 32 on the outer side of the buffer rod 30. The sealing plate 34 is installed in the closed hole opened at the upper end of the support plate 11. The buffer rod 30 and the second telescopic spring 31 facilitate the sealing plate 34 to fit tightly against one end of the workpiece 13.
[0032] In this utility model, the support plate 11 is fixedly connected to the support plate 10. The holes on the support plate 10 and the support plate 11 are interconnected. The support plate 11 has positioning holes at equal intervals around its upper end, and a positioning snap-fit hole is provided in the middle of the support plate 11. The support plate 11 and the support plate 10 facilitate further strengthening of the stability of the device, preventing the device from moving during the testing process, and facilitating the replacement of the support plate 11 according to different workpieces 13 being tested. The positioning mechanism includes a limiting block 12 fixedly installed on the upper end of the support plate 11 by bolts. An arc-shaped groove is provided on one side of the limiting block 12, and a guide post 33 is vertically installed at a certain distance in the middle of the arc-shaped groove. The guide post 33 is sleeved in the fixing hole on the workpiece 13 being tested. The guide post 33 and the limiting block 12 facilitate the fixing of the workpiece 13 being tested and prevent the workpiece 13 from moving during the testing process.
[0033] In this invention, the testing mechanism includes four positioning posts 15 fixed vertically to one end of the base plate 3. A top plate 16 is fixed to the upper end of each positioning post 15. Guide rods 17 are equidistantly installed around the upper perimeter of the top plate 16, and a cylinder 18 is installed in the center of the top plate 16. The telescopic ends of the cylinder 18 and the guide rods 17 both penetrate the top plate 16 and are engaged with the upper testing template 22. The telescopic ends of the guide rods 17 are sleeved inside the positioning cylinder 26, which is fixed to the upper end of the testing template 22. Multiple positioning rods 25 are equidistantly fixed to the lower end of the testing template 22, and two airtight clamping heads 28 are fixedly installed on one side of the lower end of the testing template 22. Each airtight clamping head 28 has a horizontally fixed air inlet 27 at its upper end. The airtight clamping head 28 and the cylinder 18 facilitate the airtight clamping head 28 to fit tightly against one end of the workpiece 13 for sealing testing. The other end of the base plate 3 has fixed plates 14 bolted to both sides of the moving guide rail 7. A snap-fit plate is vertically fixed to the middle of the other end of the base plate 3. A connecting plate 19 is horizontally fixed to the upper end of the snap-fit plate. A triangular reinforcing rib 23 is fixed between the snap-fit plate and the connecting plate 19. A second telescopic rod 20 is horizontally installed on the upper end of the connecting plate 19. A limit plate 21 is installed at the telescopic end of the second telescopic rod 20. The second telescopic rod 20 and the limit plate 21 facilitate the position determination of the workpiece 13 and prevent leakage due to inaccurate position during testing.
[0034] Working principle: In this embodiment, the present invention also proposes a method for using a special sealing device, including the following steps:
[0035] Step 1: First, place the workpiece 13 to be tested on the support plate 11. Then, use the limiting block 12 and guide post 33 to fix the position of the workpiece 13 and prevent inaccurate placement. Then, use the positioning frame 2 to determine the horizontal height of the first telescopic rod 1. Then, use the first telescopic rod 1 and the snap-fit groove 24 to snap the telescopic end of the first telescopic rod 1 into the snap-fit groove 24 at one end of the moving plate 8, so that the moving plate 8 can move horizontally on the moving guide rail 7 on the base plate 3, thereby pushing the workpiece 13 into the special sealing device. Then, use the snap-fit plate and connecting plate 19 to prevent excessive pushing distance and push the moving plate 8 out of the special sealing device.
[0036] Step two: In order to ensure that the workpiece 13 to be tested is in the same vertical direction as the special sealing device, the second telescopic rod 20 and the limiting plate 21 are used to further fix the workpiece 13 to be tested. The limiting plate 21 can prevent the workpiece 13 from popping up during testing or the testing position from being inaccurate. The triangular reinforcing rib 23 strengthens the structure. Then, the positioning column 15 and the top plate 16 are used to make the cylinder 18 control the test template 22 to move downward. Then, the guide rod 17 and the positioning cylinder 26 are used to prevent the test template 22 from rotating during the pressing process. Finally, the positioning rod 25 is used to press the workpiece 13 to be tested.
[0037] Step 3: After determining the position of the workpiece 13 to be tested, the airtight clamping head 28 and the sealing plate 34 will be tightly fitted to both sides of the workpiece 13. Then, the buffer rod 30 and the second telescopic spring 31 will ensure that the sealing plate 34 is tightly fitted to the workpiece 13 to prevent leakage. Then, the buffer column 35 and the first telescopic spring 29 will prevent the support plate 11 and the support plate 10 from moving downwards simultaneously when the cylinder 18 moves downwards, effectively preventing the workpiece 13 from deforming due to compression. The limit rod 6 and the fixed plate 14 will prevent the moving plate 8 from putting pressure on the moving guide rail 7 during the downward press, which could damage the moving guide rail 7. Then, the air inlet 27 will allow gas to be injected into the workpiece 13 to perform a sealing test. After the test is completed, the cylinder 18 will retract, and the first telescopic rod 1 will retract to move the moving plate 8. Then, the buffer 5 and the buffer frame 4 will prevent the moving plate 8 from bumping during movement.
[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A special sealing device, comprising a base plate (3) and a positioning frame (2) vertically fixed to the middle of one side of the base plate (3) by bolts, characterized in that: The positioning frame (2) has a through opening at its upper end. A first telescopic rod (1) is horizontally fixed on the positioning frame (2) on one side of the through opening. The telescopic end of the first telescopic rod (1) passes through the positioning frame (2) and is engaged in the engagement groove (24) at one end of the moving plate (8). A sliding mechanism is installed in the middle of the lower end of the moving plate (8), and a buffer mechanism and a workpiece bottom sealing mechanism are installed at the upper end of the moving plate (8). A positioning mechanism is installed at the upper end of the buffer mechanism. A detection mechanism is installed at one end of the base plate (3). Buffer frames (4) are installed on both sides of one end of the base plate (3) by bolts. A buffer (5) is installed at the upper end of each buffer frame (4).
2. The special sealing device according to claim 1, characterized in that: The sliding mechanism includes a horizontally fixed moving guide rail (7) at the middle of the upper end of the base plate (3). The moving plate (8) slidably installed on the upper end of the moving guide rail (7) has connecting rods vertically fixed on both sides of its lower end. The other end of the connecting rod is horizontally fixed on the limiting rod (6).
3. A special sealing device according to claim 2, characterized in that: The upper end of the movable plate (8) is fixed with positioning plates (9) by bolts, and a buffer (5) is horizontally installed at one end of the movable plate (8). The buffer (5) is fixedly installed on the upper end of the buffer frame (4), and the buffer frame (4) is fixed to both sides of one end of the base plate (3) by bolts.
4. A special sealing device according to claim 1, characterized in that: The buffer mechanism includes a buffer column (35) fixedly connected to the middle of the upper end of the positioning plate (9), a first telescopic spring (29) is sleeved on the outside of the buffer column (35), and the upper end of the buffer column (35) is sleeved in the buffer holes opened around the lower end of the support plate (10) and the support plate (11).
5. A special sealing device according to claim 1, characterized in that: The sealing mechanism includes sealing columns that are bolted to the inner sides of the positioning plates (9) on both sides of the upper end of the movable plate (8). A barrier plate (32) is fixed to the outer side of the sealing column. The barrier plate (32) has buffer holes that are equidistantly arranged vertically in a ring. Buffer rods (30) are installed at equal intervals in the buffer holes. A second telescopic spring (31) is sleeved between the sealing plate (34) on the outer side of the buffer rod (30) and the barrier plate (32). The sealing plate (34) is installed in a closed hole opened at the upper end of the support plate (11).
6. A special sealing device according to claim 5, characterized in that: The support plate (11) is fixed to the support plate (10). The holes on the support plate (10) and the support plate (11) are interconnected. The support plate (11) has positioning holes at equal intervals around its upper end and a positioning snap-fit hole in the middle.
7. A special sealing device according to claim 1, characterized in that: The positioning mechanism includes a limiting block (12) that is fixedly installed on the upper end of the support plate (11) by bolts. An arc-shaped groove is provided on one side of the limiting block (12) and a guide post (33) is vertically installed at a certain distance in the middle of the arc-shaped groove. The guide post (33) is sleeved in the fixing hole on the workpiece (13).
8. A special sealing device according to claim 1, characterized in that: The detection mechanism includes four positioning columns (15) fixed vertically to one end of the base plate (3). A top plate (16) is fixed to the upper end of the positioning columns (15). Guide rods (17) are installed at equal intervals around the upper end of the top plate (16). A cylinder (18) is installed in the middle of the top plate (16). The telescopic ends of the cylinder (18) and the guide rods (17) pass through the top plate (16) and are engaged on the upper detection template (22). The telescopic ends of the guide rods (17) are sleeved inside the positioning cylinder (26). The positioning cylinder (26) is fixed to the upper end of the detection template (22). Multiple positioning rods (25) are fixed at equal intervals at the lower end of the detection template (22). Two airtight pressing heads (28) are fixedly installed on one side of the lower end of the detection template (22). An air inlet (27) is fixedly connected to the upper end of each airtight pressing head (28).
9. A special sealing device according to claim 1, characterized in that: The other end of the base plate (3) has a moving guide rail (7) with a fixed plate (14) installed on both sides by bolts. The other end of the base plate (3) has a snap-fit plate fixed vertically in the middle. The upper end of the snap-fit plate is fixedly connected to a connecting plate (19), and a triangular reinforcing rib (23) is fixedly installed between the snap-fit plate and the connecting plate (19). The upper end of the connecting plate (19) has a second telescopic rod (20) installed horizontally. The telescopic end of the second telescopic rod (20) is equipped with a limit plate (21).