Efficient faucet valve production system

Abstract

An efficient faucet valve production system comprises a detection box body, a mounting plate, a rotating rod, a telescopic electric rod, a clamping plate, an inflation valve, a clamping support, a mounting support and an air pump, the mounting plate is fixed to the upper side of the detection box body, the rotating rod is rotationally connected to the inner side of the mounting plate, the telescopic electric rod is fixed to the rotating rod, and the clamping plate is fixed to the telescopic electric rod; the inflation valve is fixed on the clamping plate, the clamping bracket is fixed on the rotating rod, the mounting bracket is fixed on the detection box body, the air pump is fixed on the back of the mounting bracket, and the air pump is connected with the inflation valve through a hose. According to the utility model, as batch detection can be carried out, a user can place the faucet valve on the detection clamp, place the faucet valve in water in batches through the rotating rod, inflate the sealed faucet valve through the air pump, and observe the condition of water bubbles in the detection box, the sealing condition of the faucet valve can be observed.

Description

Technical Field

[0001] This utility model relates to the technical field of faucet valve production, specifically to a high-efficiency faucet valve production system. Background Technology

[0002] In daily life, faucets play a vital role as essential components in every household and public place. Therefore, the quality and performance of faucets, especially their sealing performance, have become key indicators for evaluating product quality. Sealing testing is an indispensable part of the faucet manufacturing process. This step is crucial because it directly affects whether the faucet will leak or seep during use.

[0003] According to Chinese patent CN215811483U, an automatic faucet sealing detection device is disclosed, including an operating table. A water tank and an air supply device are fixedly connected to the bottom of the operating table. A gantry frame is fixedly connected to the top of the operating table. A set of lifting devices is fixedly connected to the inner side of the top of the gantry frame. Connecting rods are installed on the movable ends of the lifting devices. A fixed frame is fixedly connected between the connecting rods. A limit rod is slidably connected in the middle of the fixed frame. A sealing plate is fixedly connected to the outside of the limit rod. Fixed blocks are slidably connected to both sides of the fixed frame. A connecting frame is fixedly connected to the outside of the fixed frame. A telescopic rod is fixedly connected to the top of the connecting frame. A wedge component is fixedly connected to the movable end of the telescopic rod. The wedge component is used to drive the limit rod and the fixed block to clamp and seal the faucet. An air pipe is fixedly connected to the rear end of the limit rod. The air pipe is used to connect to the air supply device. This device solves the problems of wasting time by observing pressure gauges, being unable to determine the cause of leakage, and wasting resources by directly scrapping the faucet.

[0004] However, in the existing faucet valve production system, the sealing test process is inefficient because traditional sealing test devices can only test a single faucet valve, while the number of faucets to be tested is large. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the problem that the existing faucet valve production system has low testing efficiency during the sealing test process because the traditional sealing test device can only test a single faucet valve, but the existing test device needs to test a large number of faucets.

[0006] The technical solution adopted to solve the above technical problems is:

[0007] A high-efficiency faucet valve production system includes a testing chamber, a mounting plate, a rotating rod, a telescopic electric rod, a clamping plate, an inflation valve, a clamping bracket, a mounting bracket, and an air pump. The mounting plate is fixed to the upper side of the testing chamber, the rotating rod is rotatably connected to the inner side of the mounting plate, the telescopic electric rod is fixed to the rotating rod, the clamping plate is fixed to the telescopic electric rod, the inflation valve is fixed to the clamping plate, the clamping bracket is fixed to the rotating rod, the mounting bracket is fixed to the testing chamber, and the air pump is fixed to the back of the mounting bracket. The air pump is connected to the inflation valve via a hose.

[0008] As a preferred technical solution of this utility model, a support plate is provided on the lower side of the detection box, and a fixing hole is provided on the support plate. A control panel is provided on the front of the detection box, and the control panel consists of an LED display screen and control buttons, which facilitates user control.

[0009] As a preferred embodiment of this utility model, a rotating motor is fixed to the side of the mounting plate, and a motor bracket is provided next to the rotating motor to ensure the protection of the rotating motor.

[0010] In a preferred embodiment of this utility model, the rotating motor is poweredly connected to the rotating rod, the rotating rod is provided with a hinge hole, and the mounting bracket is provided with a hinge hole on its front side.

[0011] As a preferred embodiment of this utility model, a damping telescopic rod is provided in the hinge hole between the rotating rod and the mounting bracket. The damping telescopic rod moves within the hinge hole and can play a buffering role when the rotating rod is stationary.

[0012] As a preferred embodiment of this utility model, the rotating rod is provided with a threaded fixing rod, and the clamping bracket is fixed to the threaded fixing rod by bolts. Both the clamping bracket and the clamping plate are provided with rubber sealing strips to improve the sealing performance of the test and reduce the test error.

[0013] As a preferred embodiment of this utility model, the mounting bracket is equipped with a pressure gauge, which detects the pressure value inside the faucet valve.

[0014] Because this invention enables batch testing, users can place faucet valves on the testing fixture, place them in water in batches by rotating the rod, and inflate the sealed faucet valves with air by using an air pump. By observing the water bubbles inside the testing chamber, the sealing condition of the faucet valves can be determined. Attached Figure Description

[0015] Figure 1 This is the first axial view of the present invention;

[0016] Figure 2This is the second axial view of the present invention;

[0017] Figure 3 for Figure 2 A magnified view of part A;

[0018] Figure 4 This is the third axial view of the present invention.

[0019] In the diagram: 1. Testing chamber; 2. Mounting plate; 3. Rotating rod; 4. Telescopic electric rod; 5. Clamping plate; 6. Inflation valve; 7. Clamping bracket; 8. Mounting bracket; 9. Air pump; 10. Support plate; 11. Control panel; 12. Rotating motor; 13. Damped telescopic rod; 14. Threaded fixing rod; 15. Air pressure gauge; 16. Hoses; 17. Motor bracket. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0022] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0023] In the above description of this utility model, it should be noted that the terms "one side," "the other side," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0024] Furthermore, terms such as "identical" do not imply that components must be absolutely identical; minor differences are permissible. The term "perpendicular" simply means that the positional relationship between components is more perpendicular than "parallel," not that the structure must be perfectly perpendicular; a slight tilt is acceptable. Example

[0025] exist Figure 1-4 This utility model provides a technical solution: a high-efficiency faucet valve production system, including a testing box 1, a mounting plate 2, a rotating rod 3, a telescopic electric rod 4, a clamping plate 5, an inflation valve 6, a clamping bracket 7, a mounting bracket 8, and an air pump 9. The system is characterized in that: the mounting plate 2 is fixed to the upper side of the testing box 1; the rotating rod 3 is rotatably connected to the inner side of the mounting plate 2; the telescopic electric rod 4 is fixed to the rotating rod 3; the clamping plate 5 is fixed to the telescopic electric rod 4; the inflation valve 6 is fixed to the clamping plate 5; the clamping bracket 7 is fixed to the rotating rod 3; the mounting bracket 8 is fixed to the testing box 1; and the air pump 9 is fixed to the back of the mounting bracket 8. The air pump 9 is connected to the inflation valve 6 via a hose 16.

[0026] In one aspect of this embodiment, a support plate 10 is provided on the lower side of the detection box 1, and a fixing hole is provided on the support plate 10. A control panel 11 is provided on the front of the detection box 1. The control panel 11 consists of an LED display screen and a control panel. A rotating motor 12 is fixed on the side of the mounting plate 2. A motor bracket 17 is provided next to the rotating motor 12. The rotating motor 12 is poweredly connected to the rotating rod 3. A hinge hole is provided on the rotating rod 3. A hinge hole is provided on the front of the mounting bracket 8. A damping telescopic rod 13 is provided in the hinge hole between the rotating rod 3 and the mounting bracket 8. The damping telescopic rod 13 moves in the hinge hole. The damping telescopic rod 13 can provide a buffering force when the rotating rod 3 is stationary, thereby reducing the load on the rotating motor 12.

[0027] In one aspect of this embodiment, the rotating rod 3 is provided with a threaded fixing rod 14, and the clamping bracket 7 is fixed to the threaded fixing rod 14 by bolts. The user can adjust the position of the clamping bracket 7 according to the size of different faucet valves, which improves the practicality of the equipment. Both the clamping bracket 7 and the clamping plate 5 are provided with rubber sealing strips. The mounting bracket 8 is provided with a pressure gauge 15, which detects the pressure value inside the faucet valve, making it convenient for the user to observe.

[0028] The working principle of this utility model is as follows: During use, the user adjusts the position of the clamping bracket 7 on the threaded fixing rod 14 according to the different sizes of the faucet valves, and fixes it with bolts, thereby adjusting the farthest distance between the clamping bracket 7 and the clamping plate 5 to fix valves of different sizes. Then, the user inputs the measurement parameters and the size of the faucet valve through the control panel 11 to control the movement stroke of the telescopic electric rod 4. The telescopic electric rod 4 automatically clamps from left to right. The user only needs to place the outlet of the faucet valve on the rubber sealing strip of the clamping bracket 7, and the telescopic electric rod 4 will automatically move outward, driving the clamping plate 5 to move outward. This allows for the fixation of the faucet valve's inlet. Simultaneously, the rubber sealing strip of the clamping plate 5 contacts the faucet valve's inlet to form a sealed cavity. After fixation, the rotating motor 12 automatically rotates, causing the clamping plate 5 on the rotating rod 3 to rotate downwards, immersing the faucet valve in the test solution in the test chamber 1. Then, the air pump 9 begins inflation, injecting gas into the faucet valve through the inflation valve 6. The inflation stops automatically once the specified pressure is reached. If the value of the pressure gauge 15 changes, the air pump automatically stops operating, and the pressure gauge 15 feeds back the detection value to the control panel 11. Users can also determine the location of leaks by checking for air bubbles in the test chamber 1.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A high-efficiency faucet valve production system, comprising a testing box (1), a mounting plate (2), a rotating rod (3), a telescopic electric rod (4), a clamping plate (5), an air valve (6), a clamping bracket (7), a mounting bracket (8), and an air pump (9), characterized in that: The mounting plate (2) is fixed on the upper side of the detection box (1), the rotating rod (3) is rotatably connected to the inner side of the mounting plate (2), the telescopic electric rod (4) is fixed on the rotating rod (3), the clamping plate (5) is fixed on the telescopic electric rod (4), the inflation valve (6) is fixed on the clamping plate (5), the clamping bracket (7) is fixed on the rotating rod (3), the mounting bracket (8) is fixed on the detection box (1), the air pump (9) is fixed on the back of the mounting bracket (8), and the air pump (9) is connected to the inflation valve (6) through the hose (16).

2. The high-efficiency faucet valve production system according to claim 1, characterized in that: The detection box (1) is provided with a support plate (10) on the lower side, and the support plate (10) is provided with fixing holes. The detection box (1) is provided with a control panel (11) on the front side, and the control panel (11) consists of an LED display screen and a control panel.

3. The high-efficiency faucet valve production system according to claim 2, characterized in that: A rotating motor (12) is fixed to the side of the mounting plate (2), and a motor bracket (17) is provided next to the rotating motor (12).

4. The high-efficiency faucet valve production system according to claim 3, characterized in that: The rotating motor (12) is powered to the rotating rod (3), the rotating rod (3) is provided with a hinge hole, and the mounting bracket (8) is provided with a hinge hole on the front.

5. The high-efficiency faucet valve production system according to claim 4, characterized in that: A damping telescopic rod (13) is provided in the hinge hole between the rotating rod (3) and the mounting bracket (8), and the damping telescopic rod (13) moves within the hinge hole.

6. The high-efficiency faucet valve production system according to claim 1, characterized in that: The rotating rod (3) is provided with a threaded fixing rod (14), and the clamping bracket (7) is fixed to the threaded fixing rod (14) by bolts. Both the clamping bracket (7) and the clamping plate (5) are provided with rubber sealing strips.

7. The high-efficiency faucet valve production system according to claim 6, characterized in that: The mounting bracket (8) is equipped with a pressure gauge (15), which detects the pressure value inside the faucet valve.

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