Quick-response 3D / AOI detection device

Abstract

The utility model discloses a quick-response 3D / AOI detection device, and relates to the technical field of product detection. The device comprises a machine body and a detection assembly arranged in the machine body. The machine body comprises a bottom plate, a base arranged on the upper portion of the bottom plate, a machine cover fixed to the middle of the upper portion of the base, a cover door movably installed on the front face of the machine cover, an electromagnetic guide rail arranged on the upper side of the base in parallel, an electromagnetic guide block matched with the electromagnetic guide rail and a movable platform fixed to the upper side of the electromagnetic guide block. The touch screen and the electrical box are fixed on the front surface of the cover door; the detection assembly comprises a cross beam fixed in the machine cover, a vertical plate fixed below the cross beam, and a scanning detector matched with the vertical plate in a lifting mode through an air rod. By integrating a precise mechanical structure and an advanced electronic control system, the device can quickly respond and accurately detect defects on a workpiece or a circuit board, and the accuracy in the detection process is ensured by adopting a high-precision electromagnetic guide rail system and an adjustable scanning detector.

Description

Technical Field

[0001] This utility model belongs to the field of product testing technology, and in particular relates to a fast-response 3D / AOI testing device. Background Technology

[0002] With the rapid development of modern manufacturing, product quality control has become increasingly important. Automated Optical Inspection (AOI) and 3D Inspection technologies, due to their non-contact, high-precision, and high-speed characteristics, have been widely used in fields such as electronics manufacturing, automotive parts inspection, and precision machining. However, traditional inspection equipment has some shortcomings, which limit its performance in certain application scenarios, such as:

[0003] Traditional testing equipment typically uses mechanical transmission to move the testing head, which is slow and cannot meet the needs of large-scale production. The frequent positioning and calibration steps during the testing process also increase the testing time. The operation interface of traditional equipment is relatively complex, requiring professional training to operate proficiently, which increases the user's operating costs. Parameter settings and result viewing are not intuitive, affecting operational efficiency. Traditional equipment is often only suitable for specific types of workpieces. For workpieces of different heights and shapes, different fixtures or parameters need to be changed, resulting in poor flexibility. It also lacks automated height adjustment functions, and manual adjustment is time-consuming and labor-intensive.

[0004] To address these issues, we offer a fast-response 3D / AOI inspection device. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a fast-response 3D / AOI inspection device, including a body and an inspection component disposed inside the body;

[0007] The machine body includes a base plate, a base set on the upper part of the base plate, a machine cover fixed in the middle position of the upper part of the base, a cover door movably installed on the front of the machine cover, an electromagnetic guide rail set parallel to the upper side of the base, an electromagnetic guide block cooperating with the electromagnetic guide rail, a moving platform fixed on the upper side of the electromagnetic guide block, and a touch screen and electrical box fixed on the front of the cover door.

[0008] The detection assembly includes a crossbeam fixed inside the housing, a vertical plate fixed below the crossbeam, and a scanning detector that is raised and lowered by a pneumatic rod.

[0009] The present invention is further configured such that the body also includes a control panel, which is fixed to the end of the base and is connected to the electromagnetic rail.

[0010] The present invention is further configured such that an opening is provided at the lower middle position of the side of the machine cover, and the mobile platform reciprocates through the opening.

[0011] The present invention is further configured such that the cover door is a double door and is equipped with a handle.

[0012] The present invention is further configured such that a lamp holder is fixed on the top of the cover, and a light source is fixed on the lamp holder, the light source being located above the scanning detector.

[0013] The present invention is further configured such that the light source includes at least one set of LED lamp arrays with adjustable brightness and color temperature, and each LED lamp array can be controlled independently.

[0014] This utility model has the following beneficial effects:

[0015] This invention integrates a precise mechanical structure with an advanced electronic control system, enabling the device to respond quickly and accurately detect defects on workpieces or circuit boards, greatly improving production efficiency. The use of a high-precision electromagnetic guide rail system and an adjustable scanning detector ensures accuracy during the detection process and reduces the false detection rate.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a front view of the overall structure of this utility model.

[0019] Figure 2 This is a side view of the overall structure of this utility model.

[0020] Figure 3 This is a schematic diagram of the detection component structure in this utility model.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 100. Body; 101. Base plate; 102. Base; 103. Control panel; 104. Electromagnetic rail; 105. Cover; 106. Cover door; 107. Electrical box; 108. Handle; 109. Touch screen; 110. Through port; 111. Electromagnetic guide block; 112. Moving platform; 200. Detection assembly; 201. Lamp holder; 202. Light source; 203. Crossbeam; 204. Vertical plate; 205. Pneumatic rod; 206. Scanning detector. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example

[0025] Please see Figure 1-3 This utility model is a fast-response 3D / AOI detection device, including a body 100 and a detection component 200 disposed inside the body 100;

[0026] The machine body 100 includes a base plate 101, a base 102 disposed on the upper part of the base plate 101, a machine cover 105 fixed at the middle position of the upper part of the base 102, a cover door 106 movably installed on the front of the machine cover 105, an electromagnetic rail 104 parallel to the upper side of the base 102, an electromagnetic guide block 111 cooperating with the electromagnetic rail 104, a moving platform 112 fixed on the upper side of the electromagnetic guide block 111, and a touch screen 109 and an electrical box 107 fixed on the front of the cover door 106.

[0027] The detection assembly 200 includes a crossbeam 203 fixed inside the housing 105, a vertical plate 204 fixed below the crossbeam 203, and a scanning detector 206 that is raised and lowered by a pneumatic rod 205 and the vertical plate 204.

[0028] Specifically, the body 100 also includes a control panel 103, which is fixed to the end of the base 102 and connected to the electromagnetic rail 104. The lower middle part of the side of the cover 105 has an opening 110, through which the moving platform 112 reciprocates. The cover door 106 is a double door and is equipped with a handle 108.

[0029] Furthermore, a lamp holder 201 is fixed to the top of the housing 105, and a light source 202 is fixed to the lamp holder 201. The light source 202 is located above the scanning detector 206. The light source 202 includes at least one set of LED lamp arrays with adjustable brightness and color temperature, and each LED lamp group can be controlled independently.

[0030] This 3D / AOI inspection device integrates a sophisticated mechanical structure with an advanced electronic control system, enabling efficient and accurate inspection of objects such as workpieces or circuit boards. Its main components include a body 100 and an inspection assembly 200. Further details regarding the body 100 and the inspection assembly 200 are as follows:

[0031] The main body 100 serves as the basic framework of the entire device, providing a stable working environment. The base plate 101 and the base 102 form a solid foundation. The cover 105 not only protects the internal components from external interference but also facilitates the loading and unloading of items to be inspected by the operator through the cover door 106 on its front. The combination of the electromagnetic rail 104, the electromagnetic block 111, and the moving platform 112 enables precise positioning and rapid movement of the inspection platform. The touch screen 109 and the electrical box 107 provide an intuitive operating interface and powerful electrical control support.

[0032] The detection assembly 200 mainly consists of a crossbeam 203, a vertical plate 204, and a scanning detector 206. It can move up and down through a pneumatic rod 205 to adapt to detection needs at different heights. The top lamp holder 201 and the adjustable brightness and color temperature LED array ensure that clear images can be obtained under various lighting conditions.

[0033] When the user starts the detection program, the control panel 103 sends a signal to the electromagnetic rail 104, causing the electromagnetic block 111 to move the moving platform 112 to the designated position. At this time, the pneumatic rod 205 drives the scanning detector 206 to descend to a suitable detection height. At the same time, the brightness and color temperature of the LED light group are adjusted according to preset parameters. Once all preparations are completed, the scanning detector 206 will perform a detailed detection task, analyze the data using advanced image processing algorithms, and feed the results back to the user.

[0034] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0035] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A fast-response 3D / AOI inspection device, comprising a body (100) and an inspection component (200) disposed inside the body (100), characterized in that: The body (100) includes a base plate (101), a base (102) disposed on the upper part of the base plate (101), a cover (105) fixed at the middle position of the upper part of the base (102), a cover door (106) movably installed on the front of the cover (105), an electromagnetic rail (104) parallel to the upper side of the base (102), an electromagnetic guide block (111) cooperating with the electromagnetic rail (104), a moving platform (112) fixed on the upper side of the electromagnetic guide block (111), and a touch screen (109) and an electrical box (107) fixed on the front of the cover door (106); The detection assembly (200) includes a crossbeam (203) fixed inside the housing (105), a vertical plate (204) fixed below the crossbeam (203), and a scanning detector (206) that is raised and lowered by a pneumatic rod (205) and the vertical plate (204).

2. The fast-response 3D / AOI inspection device according to claim 1, characterized in that, The body (100) also includes a control panel (103), which is fixed to the end of the base (102) and is connected to the electromagnetic rail (104).

3. The fast-response 3D / AOI inspection device according to claim 1, characterized in that, The machine cover (105) has an opening (110) at the lower middle position of the side, and the mobile platform (112) reciprocates through the opening (110).

4. The fast-response 3D / AOI inspection device according to claim 1, characterized in that, The cover door (106) is a double door, and the cover door (106) is equipped with a handle (108).

5. The fast-response 3D / AOI inspection device according to claim 1, characterized in that, A lamp holder (201) is fixed to the top of the housing (105), and a light source (202) is fixed to the lamp holder (201). The light source (202) is located above the scanning detector (206).

6. The fast-response 3D / AOI inspection device according to claim 5, characterized in that, The light source (202) includes at least one set of LED lamp arrays with adjustable brightness and color temperature, and each LED lamp array can be controlled independently.

Images