Rotating speed calibration device for cement softening and refining stirrer

By integrating a wireless acquisition module and protective shell into the cement mixing mill, the problems of data asynchrony and environmental interference during speed calibration are solved, achieving more efficient and accurate speed calibration.

CN223650559UActive Publication Date: 2025-12-09HEBEI JINGWEI TESTING INSTR CO LTD
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Patent Information

Application Number
CN202520117961.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-18
Publication Date
2025-12-09
Estimated Expiration
2035-01-18

AI Technical Summary

Technical Problem

The existing speed calibration method for cement mixing mills is easily affected by the surrounding environment, resulting in data asynchrony and decreased measurement accuracy, and the operation is complicated.

Method used

The system adopts an integrated wireless acquisition module, which integrates the orbital module and the rotation module on the same circuit board and is protected by reflective strips and a protective shell, enabling instantaneous synchronous data acquisition and simplifying the installation process.

Benefits of technology

It improves the accuracy and efficiency of speed calibration, reduces the impact of environmental interference on measurements, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rotating speed calibration, and provides a rotating speed calibration device for a cement softening and refining mixer, which comprises an integrated wireless acquisition module, a tool mounting piece and a reflective stripe, and is characterized in that the integrated wireless acquisition module is mounted on a revolution shaft of the cement softening and refining mixer through the tool mounting piece; the integrated wireless acquisition module is composed of a revolution module and an autorotation module, the number of the reflective stripes is two, the two reflective stripes are respectively pasted outside a revolution shaft and on an autorotation shaft of the stirrer, through the technical scheme, the integrated wireless acquisition module is arranged on the same circuit board, the problem of data asynchronization is solved, and the integrated wireless acquisition module is more accurate, simpler and more convenient to install in calibration.
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Description

Technical Field

[0001] This utility model relates to the field of speed calibration technology, specifically to a speed calibration device for a cement mixing mill. Background Technology

[0002] Cement mortar mixing is a test method for inspecting cement quality. It requires mixing cement, standard sand, and water in a ratio of 1:3:0.5 using a mixer to form mortar. The mixer plays a key role in uniformly mixing the materials, and its mixing speed, time, and other parameters affect the quality of the mortar. For example, planetary mixers achieve good mixing results through their unique rotation and revolution trajectories.

[0003] Cement refining mixers have both rotation and revolution. In cement refining and other tests, the correct rotation speed can ensure that cement, standard sand and water are fully and evenly mixed. If the rotation speed is inaccurate, it may lead to uneven mixing of materials. Therefore, it is necessary to calibrate the speed of the mixer.

[0004] Existing calibration methods typically involve two modules: a rotation module and a revolution module. When calibrating the rotation speed, the rotation module is mounted on the planetary disk, and the revolution module is placed around the mixer using a support, aligned with the planetary disk for measurement. However, this method of placing the revolution module around the mixer makes it easy for operators to knock it over during operation, potentially damaging it. Furthermore, vibrations from other equipment, electromagnetic interference, dust stirred up by personnel, and airflow changes can all negatively impact the accuracy of the revolution module's measurements, making it highly susceptible to environmental interference. Additionally, the separate data collection by the rotation and revolution modules results in data asynchrony, significantly affecting the accuracy of the results. Utility Model Content

[0005] This utility model proposes a speed calibration device for a cement soft mixing mixer. It solves the problem that the separate calibration method of two modules in related technologies is easily affected by the surrounding environment and the information data is not synchronized, which affects the accuracy of the measurement. The integrated wireless acquisition module is on the same circuit board, which solves the problem of data synchronization. It is more accurate in calibration and is simple and convenient to install.

[0006] The technical solution of this utility model is as follows: A cement soft mixing mixer speed calibration device is applied on the mixer's revolution shaft, which is provided with a planetary disk and a rotation shaft, and also includes: an integrated wireless acquisition module, tooling installation parts, a computer, a reflective strip, and a light-blocking cloth;

[0007] The integrated wireless acquisition module is installed at the bottom of the planetary disk. The integrated wireless acquisition module consists of a revolution module and a rotation module.

[0008] The reflective strip is provided in two parts, and the two reflective strips are respectively attached to the outside of the mixer's revolution shaft and the rotation shaft;

[0009] The tooling installation component is mounted on the revolution shaft of the mixer, and the integrated wireless acquisition module and the two reflective strips are both installed on the mixer.

[0010] The working principle and beneficial effects of this utility model are as follows:

[0011] 1. In this utility model, the revolution module and the rotation module are on the same circuit board and in the same system, which has the advantage of instantaneous simultaneous acquisition, greatly improving the accuracy of data processing. At the same time, it is easy to install. Simply fix the integrated wireless acquisition module to the planetary disk, and direct the rotation laser on the integrated wireless acquisition module to the reflective strip on the rotation axis, and direct the revolution laser on the integrated wireless acquisition module to the reflective strip attached to the mixer body. It is not easily affected by the surrounding environment, which improves the accuracy of speed calibration, and improves the efficiency and effect of speed calibration.

[0012] 2. In this utility model, the protective mechanism facilitates the protection of the integrated wireless acquisition module, effectively preventing cement from being thrown onto the integrated wireless acquisition module or reflective strip by the high-speed rotating mixing rod, thereby improving the efficiency and effectiveness of speed calibration. Attached Figure Description

[0013] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a cross-sectional structural schematic diagram of the protective shell of this utility model;

[0016] Figure 3 This is a structural schematic diagram of the integrated wireless acquisition module and tooling installation parts of this utility model;

[0017] Figure 4 This is a schematic diagram of the cleaning component of this utility model.

[0018] In the diagram: 1. Mixer body; 2. Planetary disk; 3. Rotation shaft; 4. Integrated wireless acquisition module; 5. Revolution module; 6. Rotation module; 7. Reflective strip; 8. Protective shell; 9. Connecting plate; 10. Mounting plate; 11. Rotating plate; 12. Connecting rod; 13. Gear ring; 14. Cleaning frame; 15. Fixing frame; 16. Drive gear; 17. First motor; 18. Limiting ring. Detailed Implementation

[0019] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0020] like Figures 1-4 As shown, this embodiment proposes a speed calibration device for a cement mixing mill, applied to the mixer body 1. The mixer body 1 is equipped with a planetary disk 2 and a rotation shaft 3, and also includes: an integrated wireless acquisition module 4, reflective strips 7, a protective shell 8, tooling installation parts, and a protective mechanism. The integrated wireless acquisition module 4 is installed at the bottom of the planetary disk 2, and consists of a revolution module 5 and a rotation module 6. Two reflective strips 7 are provided, and the two reflective strips 7 are respectively attached to the mixer body 1 and the rotation shaft 3. The protective shell 8 is installed on the mixer body 1. The integrated wireless acquisition module 4 and the two reflective strips 7 are mounted on the bottom of the planetary disk 2. Each reflective strip 7 is housed within the protective casing 8. The revolution module 5 and the rotation module 6 are on the same circuit board and within the same system, offering the advantage of simultaneous instantaneous data acquisition. This significantly improves the accuracy of data processing and also ensures convenient installation. Simply fix the integrated wireless acquisition module 4 onto the planetary disk 2, and direct the rotation laser from the integrated wireless acquisition module 4 onto the reflective strip on the rotation shaft 3. The revolution laser from the integrated wireless acquisition module 4 also directs the laser from the revolution module 4 onto the reflective strip attached to the mixer body 1. This design is less susceptible to environmental influences, improving the accuracy, efficiency, and effectiveness of speed calibration.

[0021] The tooling installation component is set on the planetary disk 2 for installing the integrated wireless acquisition module 4. The tooling installation component includes a connecting plate 9 and a mounting plate 10. There are two connecting plates 9, which are installed at the bottom of the planetary disk 2. The mounting plate 10 is fixedly connected to each of the two connecting plates 9. The integrated wireless acquisition module 4 is installed between the two mounting plates 10. Specifically, the connecting plates 9 are stably installed on the planetary disk 2, which can stably support the two mounting plates 10, thereby improving the stability of the integrated wireless acquisition module 4 installed between the two mounting plates 10.

[0022] The protective mechanism, installed on the protective shell 8, is used to block cement splashes. The protective mechanism includes a rotating plate 11, connecting rods 12, and a cleaning assembly. Two limiting rings 18 are fixedly connected to the rotating plate 11, each contacting the inner and outer walls of the protective shell 8 respectively. The protective shell 8 has a rotating opening, and the rotating plate 11 is rotatably connected within this opening. A rotation shaft 3 is located within the rotating opening. Connecting rods 12 are fixedly connected to both connecting plates 9, and the bottom ends of both connecting rods 12 are connected to… The rotating plate 11 is fixedly connected. The cleaning assembly is set on the protective shell 8 and is used to clean the surface of the protective shell 8. The cleaning assembly includes: a toothed ring 13, a cleaning frame 14, and a drive assembly. The toothed ring 13 is rotatably connected to the circumferential surface of the protective shell 8. There are two cleaning frames 14, both of which are fixedly connected to the toothed ring 13 and are in contact with the surface of the protective shell 8. The drive assembly is set on the mixer body 1 and is used to drive the toothed ring 13 to rotate. The drive assembly includes: a fixed frame 15, a drive gear 16, and a first... Motor 17 and mounting bracket 15 are fixedly connected to the mixer body 1. Drive gear 16 is rotatably connected inside mounting bracket 15 and meshes with gear ring 13. First motor 17 is mounted on mounting bracket 15, and the output end of first motor 17 passes through mounting bracket 15 and is fixedly connected to drive gear 16. Specifically, rotating plate 11 is connected to planetary disk 2 through connecting rod 12. When planetary disk 2 rotates, it can directly drive rotating plate 11 to rotate synchronously, thereby making the rotating port follow the rotation shaft 3. It also facilitates the rotation shaft 3. The device rotates within the rotating opening. The integrated wireless acquisition module 4 and reflective strip 7 are protected by the protective shell 8. When the rotating shaft 3 rotates at high speed to stir the cement, the cement thrown out is blocked by the protective shell 8. When it is necessary to observe the internal situation through the protective shell 8, the first motor 17 set on the fixed frame 15 drives the drive gear 16 to rotate. When the drive gear 16 rotates, it drives the gear ring 13 and the two cleaning frames 14 to rotate, thereby scraping off the cement adhering to the protective shell 8, making it convenient for the operator to observe the internal situation through the protective shell 8.

[0023] In this embodiment, when calibrating the rotation speed of the spin shaft 3 and the planetary disk 2, two reflective strips 7 are respectively attached to the spin shaft 3 and the mixer body 1. Then, the integrated wireless acquisition module 4 is installed between the two mounting plates 10, so that the spin laser on the integrated wireless acquisition module 4 shines on the reflective strip attached to the spin shaft 3, and the revolution laser on the integrated wireless acquisition module 4 shines on the reflective strip attached to the mixer body 1. Rotation speed calibration can be performed when the planetary disk 2 and the spin shaft 3 rotate. When the spin shaft 3 and the planetary disk 2 rotate, the rotating plate 1... 1. Through the connection of the connecting rod 12, it can rotate synchronously with the planetary disk 2. When the cement is thrown out by the high-speed rotating shaft 3, the protective shell 8 can block the cement. When it is necessary to observe the internal situation through the protective shell 8, the first motor 17 set on the fixed frame 15 drives the drive gear 16 to rotate. When the drive gear 16 rotates, it drives the gear ring 13 and the two cleaning frames 14 to rotate, thereby scraping off the cement adhering to the protective shell 8, making it convenient for the operator to observe the internal situation of the protective shell 8 through the protective shell 8.

[0024] It should also be noted that both the protective shell 8 and the rotating plate 11 are made of transparent plastic.

[0025] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A speed calibration device for a cement mixing mill, applied to the mixer body (1), wherein the mixer body (1) is provided with a planetary disk (2) and a rotation shaft (3), characterized in that, Also includes: An integrated wireless acquisition module (4) is installed at the bottom of the planetary disk (2). The integrated wireless acquisition module (4) consists of a revolution module (5) and a rotation module (6). Reflective strip (7), two reflective strips (7) are provided, and the two reflective strips (7) are respectively attached to the mixer body (1) and the spindle (3); The protective shell (8) is installed on the mixer body (1), and the integrated wireless acquisition module (4) and the two reflective strips (7) are all set inside the protective shell (8); Tooling installation parts are set on the planetary disk (2) and are used to install the integrated wireless acquisition module (4); A protective mechanism is provided on the protective shell (8) for blocking cement splashes.

2. The speed calibration device for a cement blending mixer according to claim 1, characterized in that, The tooling installation components include: Two connecting plates (9) are provided, and the two connecting plates (9) are installed at the bottom of the planetary disk (2); Mounting plate (10), the mounting plate (10) is fixedly connected to both of the two connecting plates (9), and the integrated wireless acquisition module (4) is installed between the two mounting plates (10).

3. The speed calibration device for a cement blending mixer according to claim 2, characterized in that, The protective mechanism includes: Rotating plate (11), the protective shell (8) has a rotating opening, the rotating plate (11) is rotatably connected to the rotating opening, the rotating plate (11) has a rotating opening, and the self-rotating shaft (3) is set in the rotating opening; Connecting rod (12), the connecting rod (12) is fixedly connected to both of the two connecting plates (9), and the bottom ends of the two connecting rods (12) are fixedly connected to the rotating plate (11); A cleaning component is disposed on the protective shell (8) and is used to clean the surface of the protective shell (8).

4. The speed calibration device for a cement blending mixer according to claim 3, characterized in that, The cleaning component includes: A toothed ring (13) is rotatably connected to the circumferential surface of the protective shell (8); Cleaning rack (14), two cleaning racks (14) are provided, both cleaning racks (14) are fixedly connected to the toothed ring (13), and both cleaning racks (14) are in contact with the surface of the protective shell (8); A drive assembly is disposed on the mixer body (1) and is used to drive the gear ring (13) to rotate.

5. The speed calibration device for a cement blending mixer according to claim 4, characterized in that, The driving component includes: A fixing frame (15) is fixedly connected to the mixer body (1); A drive gear (16) is rotatably connected inside the fixed frame (15), and the drive gear (16) meshes with the gear ring (13); The first motor (17) is mounted on the fixed frame (15), and the output end of the first motor (17) passes through the fixed frame (15) and is fixedly connected to the drive gear (16).

6. The speed calibration device for a cement blending mixer according to claim 5, characterized in that, Two limiting rings (18) are fixedly connected to the rotating plate (11), and the two limiting rings (18) are respectively in contact with the inner wall and the outer wall of the protective shell (8).