S-shaped resistance wire processing device

Abstract

The utility model discloses an S-shaped resistance wire machining device which mainly comprises a machining device body, a table top is arranged on the top of the body, a PLC control panel and an electric heating wire coil are arranged on the right side of the body, an electric heating wire and a second servo motor are arranged in the electric heating wire coil, a hollow rotating platform is arranged above the motor, and an auxiliary shaft base and a center shaft base are arranged above the platform. A bottom connecting block and a locking nut are arranged at the bottom of the center shaft base, positioning holes are formed in the auxiliary shaft base and the center shaft base and used for containing a shaft, a first servo motor, a wire feeding device gear and the like are arranged on the right side of the hollow rotating platform, a wire feeding guide wheel and a wire feeding pressing wheel are matched with a wire feeding pipe to feed wires, and the center shaft base is fixedly connected with the hollow rotating platform. The device is powered by an external power supply and is reasonable in structural design and high in stability, accurate and stable wire feeding is guaranteed through cooperation of multiple components, machining precision is improved, operation is convenient, and S-shaped resistance wires can be efficiently machined.

Description

Technical Field

[0001] This utility model belongs to the technical field of resistance wire processing, specifically relating to an S-shaped resistance wire processing device. Background Technology

[0002] An electric resistance furnace is a heating furnace that uses an electric current passing through a resistive material to heat an electric heating element or heating medium inside the furnace, converting electrical energy into heat energy. This allows for direct or indirect heating of workpieces within the furnace. Due to its simple structure, uniform and easily controllable temperature distribution, and the absence of smoke, dust, and noise, it is widely used in industry. An industrial electric resistance furnace generally consists of a heating element + insulator, insulation layer, metal shell, and temperature control system. There are many types of materials available for the heating element, including metallic and non-metallic heating elements. Metallic heating elements are diverse, such as iron-chromium-aluminum, nickel-chromium, platinum, molybdenum, and tungsten. Non-metallic heating elements include silicon carbide and molybdenum silicide. However, non-metallic materials lack ductility and cannot be deformed, leading to gradual deterioration and increased resistance during use. From the perspectives of lifespan, stability, and processability, metallic resistance wire is the best choice for ceramic fiber heaters.

[0003] However, uneven pitch of the resistance wire coils leads to significant differences in thermal efficiency. Too close a pitch can cause a short circuit, while too far a pitch results in low heat capacity in that area. Different coils are not on the same horizontal plane, and the depth of the resistance wire embedded in the ceramic fiber varies, causing uneven heat radiation within the furnace and affecting temperature uniformity. Even with specialized tooling and fixtures, this cannot be completely avoided. The coils are typically partially or fully embedded in the ceramic fiber, and this uneven heating under long-term high temperatures poses a risk of short circuits or the coils falling off. Uneven spacing between the two coils also affects the uniformity of temperature distribution within the resistance furnace. All of these factors contribute to uneven temperature distribution within the furnace, resulting in uneven heating of the workpieces and inevitably impacting the defect rate. Furthermore, it shortens the lifespan of the resistance wire, increasing replacement costs for customers. Utility Model Content

[0004] The purpose of this invention is to provide an S-shaped resistance wire processing device to solve the problems mentioned in the background art, such as uneven temperature distribution in the resistance furnace, uneven heating of the workpieces in the furnace, which inevitably affect the defect rate of the workpieces, shorten the life of the resistance wire, and increase the replacement cost for customers.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an S-shaped resistance wire processing device, comprising a processing device body;

[0006] A table is provided at the top of the main body of the processing device, a PLC control panel is provided on the right side of the main body of the processing device, an electric heating wire coil is provided on the upper right side of the main body of the processing device, and an electric heating wire is provided inside the electric heating wire coil.

[0007] A second servo motor is located at the lower part of the heating wire coil. A hollow rotating platform is located above the second servo motor. An auxiliary shaft base is located above the hollow rotating platform. A central shaft base is located to the right of the auxiliary shaft base.

[0008] Preferably, a bottom connecting block is provided at the bottom of the central shaft base, and a locking nut is provided at the bottom of the bottom connecting block.

[0009] Preferably, a positioning hole is provided inside the auxiliary shaft base, an auxiliary shaft is provided inside the positioning hole, a positioning hole is provided at the top of the central shaft base, and a first central shaft and a second central shaft are provided inside the positioning hole.

[0010] Preferably, a plug hole is provided at the bottom of the central shaft base, a pin hole is provided at the right side of the plug hole, an installation groove is provided at the middle of the bottom connecting block, and a positioning pin is provided at the right side of the installation groove.

[0011] Preferably, the central shaft base and the bottom connecting block are nested together by a plug hole and a mounting groove, and the central shaft base and the bottom connecting block are fixedly connected by a positioning pin and a pin hole.

[0012] Preferably, a first servo motor is provided at the right side of the hollow rotating platform, and a first wire feeding device gear is provided above the first servo motor.

[0013] Preferably, a second wire feeding device gear and a third wire feeding device gear are provided on the left and right sides of the top of the first wire feeding device gear, a wire feeding guide wheel is provided at the top of the second wire feeding device gear and the third wire feeding device gear, a wire feeding pressure wheel is provided on the side of the wire feeding guide wheel, and a wire feeding tube is provided in the middle of the wire feeding guide wheel and the wire feeding pressure wheel.

[0014] Preferably, the central shaft base is fixedly connected to the hollow rotating platform, the auxiliary shaft base is rotatably connected to the hollow rotating platform through a second servo motor, and the S-shaped resistance wire processing device is powered by an external power source.

[0015] Compared with the prior art, this utility model provides an S-shaped resistance wire processing device, which has the following beneficial effects:

[0016] The design incorporates a second servo motor, a hollow rotary platform, an auxiliary shaft base, a central shaft base, a bottom connecting block, a locking nut, positioning holes, an auxiliary shaft, a first central shaft, a second central shaft, insertion holes, pin holes, mounting slots, and pins. The second servo motor, located below the heating wire coil, powers the hollow rotary platform, resulting in a rational power source layout that saves space. The hollow rotary platform enables multi-angle rotation, providing a flexible angle adjustment method for processing S-shaped resistance wires. The auxiliary shaft base and central shaft base provide stable mounting positions for the auxiliary shaft, first central shaft, and second central shaft, ensuring accurate guidance and shaping of the resistance wire during processing. The connecting structure at the bottom of the central shaft base, including the bottom connecting block, locking nut, insertion holes, pin holes, mounting slots, and positioning pins, ensures a more secure and reliable installation and fixation of the central shaft base, guaranteeing stability during processing.

[0017] The setup of a first servo motor, first wire feeding device gear, second wire feeding device gear, third wire feeding device gear, wire feeding guide roller, wire feeding pressure roller, and wire feeding tube, along with the first servo motor located on the right side of the hollow rotating platform, provides precise power to the wire feeding device, ensuring the stability and accuracy of the wire feeding process. The combination of the first, second, and third wire feeding device gears enables adjustment of wire feeding speed and force to meet the processing requirements of resistance wires of different specifications. The cooperation of the wire feeding guide roller and the wire feeding pressure roller effectively clamps and guides the heating wire, ensuring that the heating wire does not deviate or loosen during the wire feeding process, thus improving the accuracy and reliability of wire feeding. The wire feeding tube provides a dedicated channel for the transport of the heating wire, further guaranteeing the stability and accuracy of wire feeding. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the wire feeding device in this utility model.

[0020] Figure 3 This is a schematic diagram of the auxiliary shaft base in this utility model.

[0021] Figure 4 This is a schematic diagram of the structure of the central shaft base in this utility model.

[0022] Figure 5 This is a schematic diagram of the bottom connecting block in this utility model.

[0023] Figure 6 This is a structural schematic diagram of the bending process in this utility model.

[0024] In the diagram: 1. Main body of the processing device; 2. Second servo motor; 3. Hollow rotary platform; 4. Table surface; 5. Auxiliary shaft base; 6. Auxiliary shaft; 7. First central shaft; 8. Wire feeding guide wheel; 9. Wire feeding tube; 10. Second wire feeding device gear; 11. Third wire feeding device gear; 12. First wire feeding device gear; 13. First servo motor; 14. Heating wire coil; 15. Heating wire; 16. PLC control panel; 17. Central shaft base; 18. Locking nut; 19. Bottom connecting block; 20. Wire feeding pressure roller; 21. Second central shaft; 22. Positioning hole; 23. Pin hole; 24. Insertion hole; 25. Mounting groove; 26. Positioning pin. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This utility model provides, for example Figure 1-6 The S-shaped resistance wire processing device shown includes a processing device body 1;

[0027] A table 4 is provided at the top of the main body 1 of the processing device, a PLC control panel 16 is provided on the right side of the main body 1 of the processing device, an electric heating wire coil 14 is provided on the upper right side of the main body 1 of the processing device, and an electric heating wire 15 is provided inside the electric heating wire coil 14.

[0028] A second servo motor 2 is located at the lower part of the heating wire coil 14. A hollow rotating platform 3 is located above the second servo motor 2. An auxiliary shaft base 5 is located above the hollow rotating platform 3. A central shaft base 17 is located to the right of the auxiliary shaft base 5.

[0029] A bottom connecting block 19 is provided at the bottom of the central shaft base 17, and a locking nut 18 is provided at the bottom of the bottom connecting block 19.

[0030] A positioning hole 22 is provided inside the auxiliary shaft base 5, and an auxiliary shaft 6 is provided inside the positioning hole 22. A positioning hole 22 is provided at the top of the central shaft base 17, and a first central shaft 7 and a second central shaft 21 are provided inside the positioning hole 22.

[0031] A insertion hole 24 is provided at the bottom of the central shaft base 17, and a pin hole 23 is provided on the right side of the insertion hole 24. A mounting groove 25 is provided in the middle of the bottom connecting block 19, and a positioning pin 26 is provided on the right side of the mounting groove 25.

[0032] The central shaft base 17 and the bottom connecting block 19 are nested together through the insertion hole 24 and the mounting groove 25. The central shaft base 17 and the bottom connecting block 19 are fixedly connected through the positioning pin 26 and the pin hole 23.

[0033] A first servo motor 13 is installed on the right side of the hollow rotating platform 3, and a first wire feeding device gear 12 is installed above the first servo motor 13.

[0034] The first wire feeding device gear 12 is provided with a second wire feeding device gear 10 and a third wire feeding device gear 11 on the left and right sides of the top. The second wire feeding device gear 10 and the third wire feeding device gear 11 are provided with a wire feeding guide wheel 8 at the top. The wire feeding guide wheel 8 is provided with a wire feeding pressure wheel 20 on the side. The wire feeding tube 9 is provided in the middle of the wire feeding guide wheel 8 and the wire feeding pressure wheel 20.

[0035] The central shaft base 17 is fixedly connected to the hollow rotating platform 3, the auxiliary shaft base 5 is rotatably connected to the hollow rotating platform 3 through the second servo motor 2, and the S-shaped resistance wire processing device is powered by an external power source.

[0036] In this embodiment, the specific implementation steps of an S-shaped resistance wire processing device are as follows: First, a first central shaft 7 and a second central shaft 21, a central shaft base 17, an auxiliary shaft 6, and an auxiliary shaft base 5 are prepared according to the rotation radius of the S-shaped heating wire. The auxiliary shaft base 5 and the central shaft base 17 are installed on the hollow rotating platform 3. The central shaft is embedded into the central shaft base 17. The auxiliary shaft 6 is not installed initially. The resistance wire to be processed is installed on the automatic wire feeding device. The resistance wire passes through the wire feeding tube 9 and the wire feeding guide wheel 8 and is fixed using the wire feeding pressure wheel 20. The length of the resistance wire connection is reserved at the end. The PLC program inputs the winding rotation angle, the slewing angle, and the wire feeding distance. The wire feeding distance is equal to the center distance of the S-shaped heating wire. The winding rotation... With the angle and rotation angle equal, insert the auxiliary shaft 6 into the positioning hole 22, start the program, and the hollow rotating platform 3 will drive the auxiliary shaft 6 and the heating wire to rotate clockwise around the first central axis 7. At this time, remove the auxiliary shaft 6, and the hollow rotating platform 3 will return to the initial position according to the set rotation angle. At the same time, the wire feeding device will feed the resistance wire from right to left. Insert the auxiliary shaft 6 into the positioning hole 22, and the hollow rotating platform 3 will drive the auxiliary shaft 6 and the heating wire to rotate counterclockwise around the second central axis 20. Remove the auxiliary shaft 6. Repeat the above operation in the order according to the required number of resistance wires. Only by inserting and removing the auxiliary shaft can the S-shaped heating wire processing be completed. Close the program, and cut the heating wire according to the length of the reserved resistance wire terminal.

[0037] like Figure 1 and Figure 3-6 As shown, a second servo motor 2 is located at the lower part of the heating wire coil 14. A hollow rotating platform 3 is located above the second servo motor 2. An auxiliary shaft base 5 is located above the hollow rotating platform 3. A central shaft base 17 is located to the right of the auxiliary shaft base 5. A bottom connecting block 19 is located at the bottom of the central shaft base 17. A locking nut 18 is located at the bottom of the bottom connecting block 19. A positioning hole 22 is located inside the auxiliary shaft base 5. An auxiliary shaft 6 is located inside the positioning hole 22. The top of the central shaft base 17... A positioning hole 22 is provided at the position, and a first central shaft 7 and a second central shaft 21 are provided inside the positioning hole 22. A insertion hole 24 is provided at the bottom of the central shaft base 17, and a pin hole 23 is provided on the right side of the insertion hole 24. A mounting groove 25 is provided in the middle of the bottom connecting block 19, and a positioning pin 26 is provided on the right side of the mounting groove 25. The central shaft base 17 and the bottom connecting block 19 are nested and connected through the insertion hole 24 and the mounting groove 25. The central shaft base 17 and the bottom connecting block 19 are fixedly connected through the positioning pin 26 and the pin hole 23.

[0038] Preferably, the second servo motor 2 located inside the lower part of the heating wire coil 14 provides power to the hollow rotating platform 3, making the power source layout of the entire device reasonable and saving space. The hollow rotating platform 3 can realize multi-angle rotation operation, providing a flexible processing angle adjustment method for processing S-shaped resistance wires. The auxiliary shaft base 5 and the central shaft base 17 provide stable installation positions for the auxiliary shaft 6, the first central shaft 7 and the second central shaft 21, ensuring that the resistance wire can be accurately guided and shaped during processing. The connection structure at the bottom of the central shaft base 17, such as the bottom connecting block 19, the locking nut 18, the insertion hole 24, the pin hole 23, the mounting groove 25 and the positioning pin 26, makes the installation and fixation of the central shaft base 17 more secure and reliable, ensuring the stability during processing.

[0039] like Figure 1 and Figure 2 As shown, a first servo motor 13 is installed on the right side of the hollow rotating platform 3. A first wire feeding device gear 12 is installed above the first servo motor 13. A second wire feeding device gear 10 and a third wire feeding device gear 11 are installed on the left and right sides of the top of the first wire feeding device gear 12. A wire feeding guide wheel 8 is installed at the top of the second wire feeding device gear 10 and the third wire feeding device gear 11. A wire feeding pressure wheel 20 is installed on the side of the wire feeding guide wheel 8. A wire feeding tube 9 is installed in the middle of the wire feeding guide wheel 8 and the wire feeding pressure wheel 20.

[0040] Preferably, the first servo motor 13 located on the right side of the hollow rotating platform 3 provides precise power to the wire feeding device, ensuring the stability and accuracy of the wire feeding process. The combination of the first wire feeding device gear 12, the second wire feeding device gear 10, and the third wire feeding device gear 11 can realize the adjustment of wire feeding at different speeds and forces to meet the processing requirements of resistance wires of different specifications. The cooperation between the wire feeding guide wheel 8 and the wire feeding pressure wheel 20 can effectively clamp and guide the heating wire 15, ensuring that the heating wire will not deviate or loosen during the wire feeding process, thus improving the accuracy and reliability of wire feeding. The wire feeding tube 9 provides a dedicated channel for the conveying of the heating wire, further ensuring the stability and accuracy of wire feeding.

[0041] like Figure 1-6 As shown, the central shaft base 17 is fixedly connected to the hollow rotating platform 3, the auxiliary shaft base 5 is rotatably connected to the hollow rotating platform 3 through the second servo motor 2, and the S-shaped resistance wire processing device is powered by an external power source.

[0042] Optionally, the central shaft base 17 is fixedly connected to the hollow rotary platform 3, ensuring the stability of the central shaft during processing and providing reliable support for the processing of resistance wires. This fixed connection method can withstand various forces during processing and ensure processing accuracy. The auxiliary shaft base 5 is rotatably connected to the hollow rotary platform 3 through the second servo motor 2, allowing the auxiliary shaft to be flexibly adjusted according to processing requirements to adapt to the processing of S-shaped resistance wires of different shapes. This rotatable connection method increases the flexibility and adaptability of the device. The S-shaped resistance wire processing device is powered by an external power supply, ensuring the stability and reliability of the device's operation. The external power supply can provide stable voltage and current, ensuring the normal operation of each motor and electronic component, and improving the processing efficiency and quality of the device.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An S-shaped resistance wire processing device, comprising a processing device body (1); A table (4) is provided at the top of the main body (1) of the processing device, a PLC control panel (16) is provided at the right side of the main body (1), an electric heating wire coil (14) is provided at the upper right side of the main body (1), and an electric heating wire (15) is provided inside the electric heating wire coil (14). Its features are: A second servo motor (2) is provided at the lower part of the heating wire coil (14). A hollow rotating platform (3) is provided above the second servo motor (2). An auxiliary shaft base (5) is provided above the hollow rotating platform (3). A central shaft base (17) is provided on the right side of the auxiliary shaft base (5).

2. The S-shaped resistance wire processing device according to claim 1, characterized in that: A bottom connecting block (19) is provided at the bottom of the central shaft base (17), and a locking nut (18) is provided at the bottom of the bottom connecting block (19).

3. The S-shaped resistance wire processing device according to claim 2, characterized in that: The auxiliary shaft base (5) has a positioning hole (22) inside, the auxiliary shaft (6) is located inside the positioning hole (22), the central shaft base (17) has a positioning hole (22) at the top, and the first central shaft (7) and the second central shaft (21) are located inside the positioning hole (22).

4. The S-shaped resistance wire processing device according to claim 3, characterized in that: The central shaft base (17) has a plug hole (24) at the bottom and a pin hole (23) at the right side of the plug hole (24). The bottom connecting block (19) has a mounting groove (25) at the middle position inside and a positioning pin (26) at the right side of the mounting groove (25).

5. The S-shaped resistance wire processing device according to claim 4, characterized in that: The central shaft base (17) and the bottom connecting block (19) are nested together through the insertion hole (24) and the mounting groove (25). The central shaft base (17) and the bottom connecting block (19) are fixedly connected through the positioning pin (26) and the pin hole (23).

6. The S-shaped resistance wire processing device according to claim 1, characterized in that: A first servo motor (13) is provided on the right side of the hollow rotating platform (3), and a first wire feeding device gear (12) is provided above the first servo motor (13).

7. The S-shaped resistance wire processing device according to claim 6, characterized in that: A second wire feeding device gear (10) and a third wire feeding device gear (11) are provided on the top left and right sides of the first wire feeding device gear (12). A wire feeding guide wheel (8) is provided on the top of the second wire feeding device gear (10) and the third wire feeding device gear (11). A wire feeding pressure wheel (20) is provided on the side of the wire feeding guide wheel (8). A wire feeding tube (9) is provided in the middle of the wire feeding guide wheel (8) and the wire feeding pressure wheel (20).

8. The S-shaped resistance wire processing device according to claim 1, characterized in that: The central shaft base (17) is fixedly connected to the hollow rotating platform (3), the auxiliary shaft base (5) is rotatably connected to the hollow rotating platform (3) through the second servo motor (2), and the S-shaped resistance wire processing device is powered by an external power source.

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