I-shaped inductor winder

Abstract

The utility model relates to the field of household daily necessities, in particular to an I-shaped inductor winder. The I-shaped inductor winder comprises a base, movable supports and a connecting frame, the top end of the base is rotationally connected with a machining table, connecting bases are installed on each side of the machining table at equal intervals, I-shaped inductor frames are fixedly connected to the connecting bases through bolts, and the top end of the base is slidably connected with the movable supports corresponding to the connecting bases at equal intervals. The multiple movable supports are fixedly connected, winding heads are installed in the movable supports, copper wires are arranged in the winding heads, and a connecting frame is slidably connected to one side of each movable support. The multi-station machining table is designed, a plurality of I-shaped inductance frames can be fixed at the same time for winding operation, the waiting time for machining and taking out the inductance frames is remarkably shortened, through cooperative work of the air cylinder, the rotating motor and the switching motor, rapid switching between stations is achieved, and production efficiency is further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of household articles, especially to a I-shaped inductor winding device. BACKGROUND

[0002] In the field of electronic component manufacturing, I-shaped inductors, as an important component, are widely used in various electronic devices. In the manufacturing process of I-shaped inductors, winding is a key step, which directly affects the performance and quality of inductors.

[0003] The prior art such as the utility model with publication number CN 221827741 U discloses a I-shaped inductor winding device, which can easily wind I-shaped inductors through the winding mechanism, reduce labor intensity, control the number of turns and the density of winding, improve the inductance and the appearance quality of the winding, and avoid the situation that the inductance is scrapped due to substandard winding quality.

[0004] The existing I-shaped inductor winding device has the following defects in use:

[0005] 1. The design of the work station is single or single row, so there is a long waiting time for processing and taking and placing the I-shaped inductor frame during processing, thereby reducing production efficiency.

[0006] 2. The winding lacks a terminal post, and the existing winding device basically winds the I-shaped inductor frame, which needs additional processing at the terminal post.

[0007] Therefore, it is necessary to provide a new I-shaped inductor winding device to solve the above technical problems. UTILITY MODEL CONTENTS

[0008] To solve the above technical problems, the utility model provides an I-shaped inductor winding device.

[0009] The I-shaped inductor winding device provided by the utility model comprises a base, a moving support and a connecting frame, the top end of the base is rotationally connected with a processing table, each side of the processing table is equally spacedly installed with a connecting seat, the connecting seat is fixedly connected with an I-shaped inductor frame through bolts, the top end of the base is equally spacedly and slidably connected with a moving support corresponding to the connecting seat, the moving supports are fixedly connected between them, the moving support is internally installed with a winding head, the winding head is internally provided with a copper wire, one side of the moving support is slidably connected with the connecting frame, the connecting frame is fixedly connected with a wire clamping electric push rod internally, one side of the output end of the wire clamping electric push rod is fixedly connected with a motor, the other side of the output end of the wire clamping electric push rod is rotationally connected with a guide rod, the output end of the motor is fixedly connected with the guide rod, and the end of the guide rod is fixedly connected with a pneumatic clamp.

[0010] Preferably, the top of the base has a sliding groove, the movable bracket is slidably connected to the sliding groove, and a cylinder is fixedly connected to the top of the base, with the output end of the cylinder fixedly connected to one side of the movable bracket.

[0011] Preferably, the connecting seat is rotatably connected to one side of the processing table, a rotary motor is fixedly connected inside the processing table, and pulleys are fixedly connected to one side of each of the connecting seats. The pulleys are connected to each other by belt drive, and the output end of the rotary motor is fixedly connected to one of the pulleys.

[0012] Preferably, a switching motor is fixedly connected to one side of the base, and the output end of the switching motor is fixedly connected to the axis of the processing table. The switching motor rotates 90 degrees in a single operation.

[0013] Preferably, the working end of the pneumatic clamp is divided into two layers: the first layer is a rubber layer, and the second layer is a cutting blade layer.

[0014] Preferably, one end of the I-shaped inductor frame is stacked and fixedly connected with a terminal block. When the I-shaped inductor frame is placed inside the connector, one of the terminals is the same as the axis of the winding head.

[0015] Preferably, a buffer electric push rod is fixedly connected to the bottom of the movable bracket, and the output end of the buffer electric push rod is fixedly connected to one side of the connecting frame.

[0016] Compared with related technologies, the I-beam inductor winder provided by this utility model has the following beneficial effects:

[0017] Improve production efficiency:

[0018] This winding machine is designed with a multi-station processing table, which can simultaneously fix multiple I-shaped inductor frames for winding operations, significantly reducing the waiting time when processing and removing inductor frames.

[0019] By coordinating the operation of cylinders, rotary motors, and switching motors, rapid switching between workstations is achieved, further improving production efficiency.

[0020] Improve winding accuracy and quality:

[0021] The precise coordination between the electric wire clamping actuator and the pneumatic clamp ensures the stability and accuracy of the copper wire during the winding process, avoiding the degradation of inductance performance caused by uneven or loose winding.

[0022] The rubber layer design at the working end of the pneumatic clamp effectively protects the copper wire from damage, while the cutting layer facilitates the cutting of excess copper wire after winding, ensuring the consistency of winding quality.

[0023] Simplify the terminal winding process:

[0024] This winding machine is designed with the winding requirements of the terminals in mind. By using a motor to drive the pneumatic clamp to rotate, it can simultaneously wind the terminals and the I-shaped inductor frame without any additional processing, thus simplifying the production process. Attached Figure Description

[0025] Figure 1 A schematic diagram of the structure of the I-beam inductor winder provided by this utility model;

[0026] Figure 2 for Figure 1 The diagram shows the structure of the back side;

[0027] Figure 3 for Figure 1 The diagram shows the structure of the pneumatic clamp.

[0028] Figure 4 for Figure 1 The diagram shows the structure of the movable support.

[0029] Figure 5 for Figure 1 The diagram shows the structure of a rotary electric motor.

[0030] The following are the labels in the diagram: 1. Base; 2. Processing table; 3. Connecting seat; 4. Moving bracket; 5. Winding end; 6. Connecting frame; 7. Electric wire clamping actuator; 8. Motor; 9. Guide rod; 10. Pneumatic clamp; 11. Slide groove; 12. Cylinder; 13. Rotary motor; 14. Pulley; 15. Switching motor; 16. Buffer electric actuator; 101. I-shaped inductor frame; 102. Terminal block. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0032] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0033] Example 1

[0034] Please see Figures 1-5An I-shaped inductor winder includes: a base 1, a movable bracket 4, and a connecting frame 6. A processing table 2 is rotatably connected to the top of the base 1. Connecting seats 3 are equidistantly installed on each side of the processing table 2. I-shaped inductor frames 101 are fixedly connected to the connecting seats 3 by bolts. Movable brackets 4, corresponding to the connecting seats 3, are equidistantly slidably connected to the top of the base 1. Several movable brackets 4 are fixedly connected to each other. A winding head 5 is installed inside the movable bracket 4, and copper wire is provided inside the winding head 5. The connecting frame 6 is slidably connected to one side of the movable bracket 4. A wire-clamping electric push rod 7 is fixedly connected inside the connecting frame 6. A motor 8 is fixedly connected to one side of the output end of the wire-clamping electric push rod 7. A guide rod 9 is rotatably connected to the other side of the output end of the electric push rod 7. The output end of the motor 8 is fixedly connected to the guide rod 9. A pneumatic clamp 10 is fixedly connected to the end of the guide rod 9. A switching motor 15 is fixedly connected to one side of the base 1. The output end of the switching motor 15 is fixedly connected to the axis of the processing table 2. The switching motor 15 rotates 90 degrees in a single operation. A terminal block 102 is fixedly connected to one end of the I-shaped inductor frame 101. When the I-shaped inductor frame 101 is placed inside the connecting seat 3, one of the terminal blocks 102 is aligned with the axis of the winding head 5. A buffer electric push rod 16 is fixedly connected to the bottom end of the movable bracket 4. The output end of the buffer electric push rod 16 is fixedly connected to one side of the connecting frame 6.

[0035] Please see Figures 1-2 The top of the base 1 is provided with a sliding groove 11, the movable bracket 4 is slidably connected to the sliding groove 11, and the top of the base 1 is fixedly connected with a cylinder 12, the output end of the cylinder 12 is fixedly connected to one side of the movable bracket 4.

[0036] Please see Figure 5 The connecting seat 3 is rotatably connected to one side of the processing table 2. A rotary motor 13 is fixedly connected inside the processing table 2. Each of the connecting seats 3 has a pulley 14 fixedly connected to one side. The pulleys 14 are connected to each other via belt drive. The output end of the rotary motor 13 is fixedly connected to one of the pulleys 14. The output end of the rotary motor 13 is connected to the pulley 14 and belt drive, driving the connecting seat 3 and the I-shaped inductor frame 101 to rotate. At the same time, the cylinder drives the moving bracket 4 to move slightly, thereby realizing the winding operation of different parts of the I-shaped inductor frame 101.

[0037] Example 2

[0038] Please see Figure 3 The working end of the pneumatic clamp 10 is divided into two layers. The first layer is a rubber layer and the second layer is a cutting layer. The first clamping of the pneumatic clamp 10 is used to fix the end of the copper wire and cooperate with the subsequent winding of the terminal block 102. The second clamping of the pneumatic clamp 10 deforms the rubber layer until the two cutting layers come into contact with each other and cut the copper wire.

[0039] The working principle of the I-beam inductor winder provided by this utility model is as follows:

[0040] I. Preparation Stage

[0041] Install I-beam inductor frame:

[0042] First, the I-shaped inductor brackets 101 are fixed one by one to the connecting seats 3 with bolts. These connecting seats 3 are installed at equal intervals on each side of the processing table 2.

[0043] Ensure that the terminal 102 on the I-shaped inductor frame 101 coincides with the axis of the winding head 5 so as to perform accurate winding operations later.

[0044] II. Launch and Initial Adjustments

[0045] The movable stand is brought closer to the workbench:

[0046] The cylinder 12 is activated, and its output end is fixedly connected to one side of the movable support 4. By extending and retracting the cylinder 12, the movable support 4 is driven to slide on the slide groove 11 of the base 1, approaching the processing table 2.

[0047] Clamping copper wire:

[0048] At the same time, the electric wire clamping actuator 7 starts to work. The output end of the electric wire clamping actuator 7 is connected to the pneumatic clamp 10, and through its extension and retraction, it drives the pneumatic clamp 10 to move along the guide rod 9.

[0049] When the electric push rod 7 retracts, the working end of the pneumatic clamp 10 tightly clamps the end of the copper wire. The working end of the pneumatic clamp 10 has two layers; the first layer is a rubber layer, which is used to protect the copper wire from damage.

[0050] III. Winding Operation

[0051] Rotary winding:

[0052] The output end of motor 8 is fixedly connected to guide rod 9, which in turn is fixedly connected to pneumatic clamp 10. Therefore, when motor 8 starts, it drives pneumatic clamp 10 to rotate via guide rod 9.

[0053] Since the pneumatic clamp 10 has clamped the end of the copper wire, the rotation of the motor 8 will drive the copper wire to rotate together, thereby realizing the winding operation of the I-shaped inductor frame 101 and the terminal 102.

[0054] The winding of terminal 102 is complete:

[0055] After the winding of the terminal 102 is completed, if it is necessary to cut off the excess copper wire, the second cutting layer of the working end of the pneumatic clamp 10 can be used for clamping.

[0056] IV. Workstation Switching and Continued Winding

[0057] Start buffer electric push rod 16:

[0058] After the terminal block is wound, the buffer electric push rod 16 is activated. The output end of the buffer electric push rod 16 is fixedly connected to one side of the connecting frame 6. Through its extension and retraction, relative movement is generated between the connecting frame 6 and the movable bracket 4, preparing for the subsequent winding operation.

[0059] Rotary motor 13 drives the connecting seat to rotate:

[0060] The rotary motor 13 is started. The output end of the rotary motor 13 is connected to the belt drive via the pulley 14, which drives the connecting seat 3 and the I-shaped inductor frame 101 to rotate. In this way, winding operations can be performed on different parts of the I-shaped inductor frame 101.

[0061] Cylinder 12 moving and cooperating with winding:

[0062] While the rotary motor 13 drives the connecting seat 3 to rotate, the cylinder 12 continues to extend and retract, driving the moving bracket 4 and the winding head 5 to slide on the slide groove 11 to cooperate with the winding operation.

[0063] V. Workstation Switching and Cyclic Operation

[0064] Switching motor 15 to rotate and switch workstations:

[0065] Once the winding operation at one workstation is completed, the switching motor 15 is started. The output end of the switching motor 15 is fixedly connected to the axis of the processing table 2. By utilizing its characteristic of rotating 90 degrees in a single rotation, the workstation switching between the processing table 2 and the connecting seat 3 is achieved.

[0066] After the switching is completed, repeat the above operation to wind the I-shaped inductor frame 101 of the next workstation.

[0067] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An I-beam inductor winder, characterized in that, include: The base (1) is rotatably connected to the top of the base (1) and the processing table (2) is equidistantly installed on each side of the processing table (2). The connecting seat (3) is fixedly connected to the connecting seat (3) by bolts. The movable bracket (4) is equidistantly slidably connected to the top of the base (1) with a movable bracket (4) corresponding to the connecting seat (3). Several movable brackets (4) are fixedly connected to each other. A winding head (5) is installed inside the movable bracket (4). Copper wire is provided inside the winding head (5). The connecting frame (6) is slidably connected to one side of the movable bracket (4). The connecting frame (6) is fixedly connected to the inside of the connecting frame (6). The electric wire clamping push rod (7) is fixedly connected to one side of the output end of the electric wire clamping push rod (7). The other side of the output end of the electric wire clamping push rod (7) is rotatably connected to the guide rod (9). The output end of the motor (8) is fixedly connected to the guide rod (9). The end of the guide rod (9) is fixedly connected to the pneumatic clamp (10).

2. The I-beam inductor winder according to claim 1, characterized in that, The top of the base (1) is provided with a sliding groove (11), the movable bracket (4) is slidably connected to the sliding groove (11), and the top of the base (1) is fixedly connected with a cylinder (12), the output end of the cylinder (12) is fixedly connected to one side of the movable bracket (4).

3. The I-beam inductor winder according to claim 1, characterized in that, The connecting seat (3) is rotatably connected to one side of the processing table (2). A rotary motor (13) is fixedly connected inside the processing table (2). A pulley (14) is fixedly connected to one side of each of the connecting seats (3). The pulleys (14) are connected to each other by belt drive. The output end of the rotary motor (13) is fixedly connected to one of the pulleys (14).

4. The I-beam inductor winder according to claim 1, characterized in that, A switching motor (15) is fixedly connected to one side of the base (1). The output end of the switching motor (15) is fixedly connected to the axis of the processing table (2). The switching motor (15) rotates 90 degrees in a single operation.

5. The I-beam inductor winder according to claim 1, characterized in that, The working end of the pneumatic clamp (10) is divided into two layers: the first layer is a rubber layer and the second layer is a cutting blade layer.

6. The I-beam inductor winder according to claim 1, characterized in that, One end of the I-shaped inductor frame (101) is stacked and fixedly connected to a terminal (102). When the I-shaped inductor frame (101) is placed inside the connector (3), one of the terminals (102) is aligned with the axis of the winding head (5).

7. The I-beam inductor winder according to claim 1, characterized in that, The bottom end of the movable bracket (4) is fixedly connected to a buffer electric push rod (16), and the output end of the buffer electric push rod (16) is fixedly connected to one side of the connecting frame (6).

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