Phase modifier prefabricated cabin

By combining modular design with hoisting cranes, the inconvenience of installing and maintaining prefabricated synchronous condenser cabins has been solved, enabling convenient installation and maintenance, and improving the assembly convenience and overall strength of the prefabricated cabins.

CN223651846UActive Publication Date: 2025-12-09WUXI GUYADE POWER EQUIP CO LTD
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Patent Information

Application Number
CN202423233123.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-09
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The existing prefabricated cabins for synchronous condensers are inconvenient to install and maintain, especially due to the large weight of the synchronous condenser equipment, which makes installation and maintenance difficult.

Method used

A prefabricated cabin for synchronous condensers was designed, including modular side walls, modular top cover, mounting base, track sleeper blocks, and hoisting trolley. The hoisting trolley enables convenient installation and maintenance of the synchronous condenser. Anti-collision mechanisms and magnetic components are set on the upright beams to control the hoisting speed, thereby improving the assembly convenience and overall strength of the prefabricated cabin.

Benefits of technology

It enables convenient installation and maintenance of the synchronous condenser, improves the assembly convenience and overall strength of the prefabricated cabin, simplifies the installation process, and enhances the operational safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a phase modifier prefabricated cabin which comprises modular side walls, the modular side walls comprise vertical beams, cross beams and side wall plates, the vertical beams extend in the vertical direction, the vertical beams are connected through the cross beams, the cross beams are detachably connected with the vertical beams, and the side wall plates are connected with the modular side walls. The side wall plates are detachably connected with the vertical beams and the cross beams; the modularized top cover is detachably connected with the top of the vertical beam; the mounting base is arranged on the vertical beam and is close to the upper end of the vertical beam; the track pillow block extends in the length direction of the modular side wall, and the track pillow block is arranged on the mounting base; the traveling track is arranged on the track pillow block, the extending direction of the traveling track is consistent with the extending direction of the track pillow block, and the convenience of installation of the phase modifier and assembly of the prefabricated cabin can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of prefabricated cabin technology, and in particular to a prefabricated cabin for a synchronous condenser. Background Technology

[0002] Modular prefabricated substation modules have the advantages of factory prefabrication, on-site modular assembly, modular disassembly during transportation, and high flexibility. There are also prefabricated modules for installing synchronous condensers in the existing technology. However, due to the large weight of the synchronous condenser, it is very inconvenient to install, maintain, or repair it. Utility Model Content

[0003] This utility model provides a prefabricated cabin for a synchronous condenser, which can improve the convenience of synchronous condenser installation and prefabricated cabin assembly.

[0004] To solve the above-mentioned technical problems, this utility model provides a prefabricated cabin for a synchronous condenser, comprising:

[0005] A modular sidewall, comprising vertical beams, horizontal beams, and sidewall panels, wherein the vertical beams extend in a vertical direction, the vertical beams are connected to each other through the horizontal beams, the horizontal beams are detachably connected to the vertical beams, and the sidewall panels are detachably connected to the vertical beams and the horizontal beams;

[0006] A modular top cover, wherein the modular top cover is detachably connected to the top of the upright beam;

[0007] The mounting base is disposed on the upright beam and near the upper end of the upright beam;

[0008] A track sleeper block extends along the length of the modular sidewall and is mounted on the mounting base;

[0009] The travel track is set on the track sleeper block, and the extension direction of the travel track is consistent with the extension direction of the track sleeper block;

[0010] A hoisting trolley is movably mounted on the trolley track so that the hoisting trolley can move along the length of the trolley track.

[0011] As a preferred embodiment of the above technical solution, an air purifier is provided on the inner side of the modular sidewall.

[0012] As a preferred embodiment of the above technical solution, an anti-collision mechanism is provided between the track sleeper block and the hoisting trolley.

[0013] As a preferred embodiment of the above technical solution, a soft shock-absorbing pad is provided between the track sleeper block and the mounting base.

[0014] As a preferred embodiment of the above technical solution, the anti-collision mechanism includes an anti-collision bracket and a limit switch. The limit switch is disposed on the track sleeper block and located in a preset position. The anti-collision bracket is connected to the hoisting trolley, and the anti-collision bracket and the limit switch are correspondingly disposed.

[0015] As a preferred embodiment of the above technical solution, the anti-collision mechanism further includes a magnetic suction component and a reed switch. The magnetic suction component is connected to the hoisting trolley, and the reed switch is disposed on the track sleeper block and close to the limit switch. The magnetic suction component and the reed switch are disposed correspondingly.

[0016] As a preferred embodiment of the above technical solution, the magnetic attraction component is a permanent magnet.

[0017] As a preferred embodiment of the above technical solution, the permanent magnet is connected to the hoisting trolley via a first bracket, and the reed switch is connected to the track sleeper block via a second bracket.

[0018] As a preferred embodiment of the above technical solution, the side wall panel includes an installation frame, an installation plate, an expansion sleeve, a closed wall panel, and a positioning block. An installation space is formed on the inner side of the installation frame, and the installation plate is connected to the installation frame. A through hole is formed on the installation plate, and the positioning block is connected to the installation plate. The expansion inner hole of the expansion sleeve corresponds to the through hole. The shape of the closed wall panel corresponds to the shape of the installation space, and the positioning block is connected to the closed wall panel. When the closed wall panel is installed in the installation space, the positioning block passes through the through hole and the expansion inner hole.

[0019] As a preferred embodiment of the above technical solution, the expansion sleeve includes a circular sleeve body, the first end of which is connected to one side plane of the mounting plate, and sleeve grooves are distributed in an annular array on the circular sleeve body. The sleeve grooves penetrate the wall of the circular sleeve body and extend to both ends of the circular sleeve body.

[0020] This utility model provides a prefabricated condenser cabin. During assembly, the crossbeam is first installed in a designated position, then connected to the vertical beam. Next, track sleepers are placed on the mounting base, and the trolley track is installed on the track sleepers. The trolley can then be used to hoist the condenser, making installation and maintenance more convenient. It can also hoist and install the completed side wall panels, improving the ease of prefabricated cabin assembly. Furthermore, since the trolley is positioned on the vertical beam, and the modular top cover is also installed on top of the vertical beam, the overall strength of the prefabricated cabin is effectively enhanced.

[0021] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this utility model more obvious and understandable, specific embodiments of this utility model are given below. Attached Figure Description

[0022] Figure 1 A schematic diagram of the structure of a prefabricated cabin for a synchronous condenser is shown in this embodiment;

[0023] Figure 2 It shows Figure 1 Enlarged diagram of point H in the diagram;

[0024] Figure 3 An exploded perspective view of the side wall panel in this embodiment is shown;

[0025] Figure 4 An exploded perspective view of the side wall panel from another angle in this embodiment is shown;

[0026] Figure 5 A three-dimensional structural diagram of the mounting frame in this embodiment is shown;

[0027] Figure 6 This diagram shows a three-dimensional view of the mounting frame from another angle in this embodiment;

[0028] Figure 7 It shows Figure 6 Enlarged diagram of point A in the diagram;

[0029] In the diagram: 100, Modular sidewall; 200, Mounting base; 300, Track sleeper block; 400, Hoisting trolley; 500, Modular top cover; 600, Air purifier; 700, Trolley track; 800, Second bracket; 1000, First bracket; 1100, Magnetic suction component; 1200, Reed switch; 1300, Soft shock-absorbing pad; 1001, Vertical beam; 1002, Side wall panel; 10, Mounting frame; 20, Enclosed wall panel; 30, Connecting plate; 40, Mounting plate; 50, Positioning block; 60, Threaded rod; 70, Expansion sleeve; 101, Installation space; 102, Limiting port; 201, Limiting part; 401, Perforation; 701, Circular sleeve body; 702, Expansion inner hole; 703, Sleeve groove. Detailed Implementation

[0030] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0031] See Figures 1 to 7 This utility model embodiment provides a prefabricated cabin for a synchronous condenser, comprising:

[0032] Modular sidewall 100 includes vertical beams 1001, horizontal beams and sidewall panels 1002. Vertical beams 1001 extend in a vertical direction and are connected to each other by horizontal beams. Horizontal beams are detachably connected to vertical beams 1001 and sidewall panels 1002 are detachably connected to vertical beams 1001 and horizontal beams.

[0033] Modular top cover 500, the modular top cover 500 is detachably connected to the top of the upright beam 1001;

[0034] Mounting base 200 is set on the upright beam 1001 and close to the upper end of the upright beam 1001;

[0035] The track sleeper block 300 extends along the length of the modular sidewall 100 and is mounted on the mounting base 200.

[0036] The traveling rail 700 is mounted on the rail sleeper block 300, and the extension direction of the traveling rail 700 is consistent with the extension direction of the rail sleeper block 300.

[0037] The hoisting trolley 400 is movably mounted on the trolley track 700 so that the hoisting trolley 400 can move along the length of the trolley track 700.

[0038] This embodiment provides a prefabricated cabin for a synchronous condenser. During assembly, the crossbeam is first installed in a designated position and then connected to the vertical beam 1001. Next, the track sleeper block 300 is placed on the mounting base 200, and the trolley track 700 is installed on the track sleeper block 300. Then, the hoisting trolley 400 is installed in place. The hoisting trolley 400 can be used to hoist the synchronous condenser, making installation and maintenance more convenient. It can also hoist and install the completed side wall panels 1002, improving the ease of assembly of the prefabricated cabin. Furthermore, since the hoisting trolley 400 is placed on the vertical beam 1001, and the modular top cover 500 is also installed on top of the vertical beam 1001, the overall strength of the prefabricated cabin is effectively improved.

[0039] In a further embodiment of this invention, an air purifier 600 is provided on the inner side of the modular sidewall 100.

[0040] In a further embodiment of this invention, an anti-collision mechanism is provided between the track sleeper block 300 and the hoisting trolley 400.

[0041] In a further embodiment of this invention, a soft shock-absorbing pad 1300 is provided between the track sleeper block 300 and the mounting base 200.

[0042] In a further embodiment of this invention, the anti-collision mechanism includes an anti-collision bracket (not shown in the figure) and a limit switch (not shown in the figure). The limit switch is disposed on the track sleeper block 300 and located in a preset position. The anti-collision bracket is connected to the hoisting trolley 400, and the anti-collision bracket and the limit switch are correspondingly disposed.

[0043] In a further embodiment of this invention, the anti-collision mechanism further includes a magnetic suction component 1100 and a reed switch 1200. The magnetic suction component 1100 is connected to the hoisting trolley 400, and the reed switch 1200 is disposed on the track sleeper block 300 and close to the limit switch. The magnetic suction component 1100 and the reed switch 1200 are correspondingly disposed.

[0044] Because the hoisting crane 400 moves at a relatively high speed during operation, the switch is easily damaged when touched. In this embodiment, a reed switch 1200 is provided near the limit switch, and a magnetic component 1100 is provided on the hoisting crane 400. During the movement, the magnetic component 1100 approaches the reed switch 1200 and attracts the reed switch 1200, thereby controlling the speed of the hoisting crane 400 to decrease.

[0045] In a further embodiment of this invention, the magnetic attraction component 1100 is a permanent magnet.

[0046] In a further embodiment of this invention, the permanent magnet is connected to the hoisting trolley 400 via the first bracket 1000, and the reed switch 1200 is connected to the track sleeper block 300 via the second bracket 800.

[0047] The side wall panel 1002 in this embodiment includes:

[0048] Mounting frame 10, with an installation space 101 formed on the inner side of mounting frame 10;

[0049] The mounting plate 40 is connected to the mounting frame 10, and a perforation 401 is formed on the mounting plate 40.

[0050] The expansion sleeve 70 is connected to the mounting plate 40, and the expansion inner hole 702 of the expansion sleeve 70 is set to correspond to the through hole 401;

[0051] The shape of the closed wall panel 20 corresponds to the shape of the installation space 101.

[0052] The positioning block 50 is connected to the closed wall panel 20. When the closed wall panel 20 is installed in the installation space 101, the positioning block 50 passes through the through hole 401 and the expansion inner hole 702.

[0053] The side wall panel 1002 provided in this embodiment includes a mounting frame 10, a mounting plate 40, an expansion sleeve 70, a closed wall panel 20, and a positioning block 50. The expansion sleeve 70 is connected to the mounting frame 10 via the mounting plate 40, while the positioning block 50 is connected to the closed wall panel 20. An installation space 101 is formed on the inner side of the mounting frame 10. When installing the closed wall panel 20, it needs to be placed in the installation space 101. During the installation process, the positioning block 50 moves through the through hole 4 on the mounting plate 40. 01 extends into the expansion inner hole 702 of the expansion sleeve 70, and after the positioning block 50 enters the expansion inner hole 702, the expansion sleeve 70 can expand, allowing the positioning block 50 to pass through the expansion inner hole 702 to the other end of the expansion sleeve 70. After the positioning block 50 passes through the expansion inner hole 702, the expansion sleeve 70 contracts to its initial state, thereby allowing the end of the positioning block 50 to press against the end of the expansion sleeve 70 to achieve locking and positioning of the positioning block 50, which can greatly improve the efficiency and convenience of installation.

[0054] In a further embodiment of this invention, the expansion sleeve 70 includes a circular sleeve body 701. The first end of the circular sleeve body 701 is connected to one side plane of the mounting plate 40. Sleeve grooves 703 are distributed in an annular array on the circular sleeve body 701. The sleeve grooves 703 penetrate the wall of the circular sleeve body 701 and extend to both ends of the circular sleeve body 701.

[0055] In this embodiment, the structure of the expansion sleeve 70 is such that the circular sleeve body 701 can expand outward through the sleeve groove 703.

[0056] In a further embodiment of this invention, the expansion inner hole 702 is a conical hole, which narrows from one end near the mounting plate 40 to the other end away from the mounting plate 40. The positioning block 50 is a round hammer block, and the shape of the positioning block 50 corresponds to the shape of the expansion inner hole 702.

[0057] In this embodiment, the expansion inner hole 702 is a conical hole, which makes it easier for the positioning block 50 to pass through in the forward direction, and further ensures that it cannot pass through the expansion inner hole 702 in the reverse direction.

[0058] In a further embodiment of this invention, a threaded rod 60 is provided on one side of the closed wall panel 20, and the positioning block 50 is threadedly connected to the threaded rod 60.

[0059] In this embodiment, the positioning block 50 and the threaded rod 60 form a threaded connection, which facilitates the adjustment of the position of the positioning block 50 and also enables the disassembly of the closed wall panel 20. In actual use, after the closed wall panel 20 is installed, the positioning block 50 can be removed from the threaded rod 60 to disassemble the closed wall panel 20.

[0060] In a further embodiment of this invention, the side wall panel 1002 further includes a connecting plate 30, one end of which is fixedly connected to the mounting frame 10, and the other end of which is fixedly connected to the mounting plate 40.

[0061] In a further embodiment of this invention, the mounting plate 40 is a rectangular plate, a limiting part 201 is formed on the outer side wall of the closed wall panel 20, the limiting part 201 protrudes from the outer side surface of the closed wall panel 20, and a limiting opening 102 is formed on the inner wall of the mounting space 101.

[0062] In a further embodiment of this invention, the mounting frame 10 is a rectangular frame, the limiting part 201 is semi-circular, and the shape of the limiting opening 102 corresponds to the limiting part 201.

[0063] In a further embodiment of this invention, a hydrophobic layer is provided on the outer surface of the closed wall panel 20.

[0064] In a further embodiment of this invention, the interior of the closed wall panel 20 is filled with a heat insulation layer.

[0065] In a further embodiment of this invention, there are multiple mounting frames 10, and the multiple mounting frames 10 are detachably connected to each other.

[0066] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. Furthermore, the described specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of those different embodiments or examples.

[0067] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0068] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A prefabricated cabin for a synchronous condenser, characterized in that, include: A modular sidewall, comprising vertical beams, horizontal beams, and sidewall panels, wherein the vertical beams extend in a vertical direction, the vertical beams are connected to each other through the horizontal beams, the horizontal beams are detachably connected to the vertical beams, and the sidewall panels are detachably connected to the vertical beams and the horizontal beams; A modular top cover, wherein the modular top cover is detachably connected to the top of the upright beam; The mounting base is disposed on the upright beam and near the upper end of the upright beam; A track sleeper block extends along the length of the modular sidewall and is mounted on the mounting base; The travel track is set on the track sleeper block, and the extension direction of the travel track is consistent with the extension direction of the track sleeper block; A hoisting trolley is movably mounted on the trolley track so that the hoisting trolley can move along the length of the trolley track.

2. The prefabricated condenser compartment according to claim 1, characterized in that, An air purifier is installed on the inside of the modular sidewall.

3. The prefabricated condenser compartment according to claim 1, characterized in that, An anti-collision mechanism is provided between the track sleeper block and the hoisting trolley.

4. The prefabricated condenser compartment according to claim 3, characterized in that, A soft shock-absorbing pad is provided between the track sleeper block and the mounting base.

5. The prefabricated condenser compartment according to claim 3, characterized in that, The anti-collision mechanism includes an anti-collision bracket and a limit switch. The limit switch is mounted on the track sleeper block and located in a preset position. The anti-collision bracket is connected to the hoisting trolley, and the anti-collision bracket and the limit switch are correspondingly arranged.

6. The prefabricated condenser compartment according to claim 5, characterized in that, The anti-collision mechanism also includes a magnetic suction component and a reed switch. The magnetic suction component is connected to the hoisting trolley, and the reed switch is disposed on the track sleeper block and close to the limit switch. The magnetic suction component and the reed switch are disposed correspondingly.

7. The prefabricated condenser compartment according to claim 6, characterized in that, The magnetic attraction component is a permanent magnet.

8. The prefabricated condenser compartment according to claim 7, characterized in that, The permanent magnet is connected to the hoisting trolley via a first bracket, and the reed switch is connected to the track sleeper block via a second bracket.

9. The prefabricated condenser compartment according to claim 1, characterized in that, The side wall panel includes a mounting frame, a mounting plate, an expansion sleeve, a closed wall panel, and a positioning block. The mounting frame has an installation space on its inner side and is connected to the mounting frame. The mounting plate has a through hole and is connected to the mounting plate. The expansion sleeve has an expansion hole that corresponds to the through hole. The shape of the closed wall panel corresponds to the shape of the installation space and is connected to the closed wall panel. When the closed wall panel is installed in the installation space, the positioning block passes through the through hole and the expansion hole.

10. The prefabricated condenser compartment according to claim 9, characterized in that, The expansion sleeve includes a circular sleeve body. The first end of the circular sleeve body is connected to one side plane of the mounting plate. Sleeve grooves are distributed in a ring array on the circular sleeve body. The sleeve grooves penetrate the wall of the circular sleeve body and extend to both ends of the circular sleeve body.