Automatic defoaming machine
By designing an automatic defoaming machine, the automatic defoaming of infusion bottles is achieved using a flipping device and a limiting device, which solves the problem of the difficulty in completely eliminating bubbles in the infusion bottle production line and improves production efficiency and pass rate.
Patent Information
- Application Number
- CN202423207813.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In the infusion bottle production line, after filling and sealing, air bubbles on the inner wall of the bottle and the surface of the liquid are difficult to completely eliminate, resulting in a low pass rate of light inspection. In addition, manual defoaming increases labor intensity and reduces production efficiency.
Design an automatic defoaming machine, including a frame, a flipping device and a limiting device. The main shaft drives the turntable to rotate, and the flipping device flips the infusion bottle vertically and circumferentially, mimicking the manual defoaming action to completely eliminate air bubbles on the inner wall near the bottle mouth and at the contact surface between the liquid and the inner wall of the bottle.
The system enables automated defoaming of infusion bottles, reducing labor intensity, improving production efficiency, and ensuring the quality pass rate of infusion bottles.
Smart Images

Figure CN223654503U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic defoaming technical field, especially automatic defoamer. BACKGROUND
[0002] In the infusion bottle production line, after the filling and sealing process, there is a lamp inspection process to check whether there are small droplets and bubbles on the inner wall of the infusion bottle and in the liquid, if so, it is unqualified (sodium chloride and glucose injection and other injection liquid will inevitably produce droplet adhesion and bubbles on the inner wall and in the liquid during the filling process).
[0003] During the conveying process of the infusion bottle in the production line, the fluctuation of the liquid in the bottle will eliminate part of the adhesion droplets on the inner wall of the bottle, the bubbles in the liquid will also float to the upper surface of the liquid and release to the space above the liquid in the bottle, but there will still be part of the bubbles on the inner wall near the bottle opening and the contact surface between the liquid and the inner wall of the bottle, which makes the lamp inspection qualified pass rate lower. Most production enterprises manually reverse and rotate the bottles with droplets and bubbles on the production line to defoam, which not only increases the labor intensity but also reduces the production efficiency. UTILIZY MODEL CONTENT
[0004] The utility model aims at providing an automatic defoamer to eliminate the bubbles on the inner wall near the bottle opening and the contact surface between the liquid and the inner wall of the bottle, reduce the labor intensity and improve the production efficiency.
[0005] To achieve this purpose, the utility model adopts the following technical scheme:
[0006] An automatic defoamer comprises:
[0007] A rack comprises a top plate, a main shaft and a turntable, the main shaft is rotationally installed on the top plate, the turntable is installed on the top of the main shaft, the main shaft rotates and drives the turntable to rotate around the axis line of the main shaft, and a plurality of support seats are uniformly and spacedly installed on the periphery of the turntable;
[0008] The turnover device is provided with a plurality of turnover bodies, rotating mechanisms and lifting pin mechanisms. The opposite sides of the turnover body are rotatably connected to adjacent two support seats. The rotating mechanism comprises a self-rotation driving wheel, a self-rotation front shaft, a self-rotation shaft, a clamping neck, a pressing pin, a pressing cap and a lifting pin disc. One end of the self-rotation driving wheel is connected to the self-rotation front shaft. The other end of the self-rotation front shaft is rotatably inserted into the other side of the turnover body. The self-rotation shaft is vertically arranged. The top of the self-rotation shaft is rotatably inserted into the bottom of the turnover body. The self-rotation driving wheel drives the self-rotation shaft to rotate. The clamping neck is fixedly arranged at the bottom of the self-rotation shaft. The clamping neck is used for clamping the neck of the infusion bottle. The pressing pin is movably arranged on the self-rotation shaft. The pressing cap is arranged at the bottom of the pressing pin. The pressing cap is used for pressing the cap of the infusion bottle. The lifting pin disc is sleeved on the self-rotation shaft. The lifting pin disc is connected with the pressing pin and can synchronously and limitingly move along the axis direction of the self-rotation shaft. The lifting pin mechanism comprises a lifting pin roller shaft, a lifting pin shaft and a lifting pin roller. The top of the lifting pin shaft is movably inserted into the turnover body. One end of the lifting pin roller is inserted into the longitudinal hole arranged in the side wall of the turnover body and connected to the side wall of the lifting pin shaft. The lifting pin roller is connected to the bottom of the lifting pin shaft and rotatably attached to the bottom of the lifting pin disc.
[0009] The limiting device can drive the self-rotation shaft to rotate, the turnover body to turn over and the lifting pin roller to be lifted, thereby releasing the infusion bottle.
[0010] As preferred, the limiting device comprises a turnover track and a lifting pin boss. The turnover track is arranged around the main shaft. When the rotating disc rotates, the self-rotation driving wheel is attached to the turnover track and rolls, thereby driving the self-rotation shaft to rotate and the turnover body to turn over. The lifting pin boss is installed on the rack and located below the rotating disc. The lifting pin roller can roll to the lifting pin boss and be lifted by the lifting pin boss.
[0011] As preferred, the automatic defoaming machine further comprises a feeding device and a discharging device. The feeding device is communicated with the conveying line. The feeding device is configured to move the infusion bottles on the conveying line one by one to be clamped on the clamping neck. The discharging device is communicated with the conveying line and located downstream of the feeding device. The feeding device is configured to move the infusion bottles to the conveying line when the limiting device releases the infusion bottles.
[0012] As preferred, the feeding device comprises a feeding dial above the conveying line, the feeding dial is uniformly provided with a plurality of first bottle clamping grooves in the circumferential direction, and the infusion bottle can abut against the first bottle clamping grooves in the circumferential direction; the discharging device comprises a discharging dial above the conveying line, the discharging dial is uniformly provided with a plurality of second bottle clamping grooves in the circumferential direction, and the infusion bottle can abut against the second bottle clamping grooves in the circumferential direction.
[0013] As preferred, the automatic defoaming machine further comprises a guide plate, the guide plate is arranged across the conveying line and between the feeding dial and the discharging dial, the guide plate is provided with two notches, the notches are arc-shaped, the two notches are arranged around the feeding dial and the discharging dial respectively, and are concentric with the feeding dial and the discharging dial respectively, one of the notches cooperates with the feeding dial to form a feeding channel, the orthographic projection of the outermost center of the feeding channel coincides with the conveying center line of the infusion bottle on the conveying line, and the other notch cooperates with the discharging dial to form a discharging channel, the orthographic projection of the outermost center of the discharging channel coincides with the conveying center line of the infusion bottle on the conveying line.
[0014] As preferred, the bottom of the neck clamping part is provided with a neck clamping groove, the bottle neck of the infusion bottle can be clamped in the neck clamping groove, when the axis of the self-rotation shaft is vertical, the circumferential circle where the center of the neck clamping groove is located is tangent to the circumferential circle where the center of the first bottle clamping groove is located and the tangent points are in the same direction, and the circumferential circle where the center of the neck clamping groove is located is tangent to the circumferential circle where the center of the second bottle clamping groove is located and the tangent points are in the same direction.
[0015] As preferred, when the axis of the self-rotation shaft of the infusion bottle is vertical, the diameter ratio of the circumferential circle where the center of the neck clamping groove is located to the circumferential circle where the center of the first bottle clamping groove is located and the diameter ratio of the circumferential circle where the center of the neck clamping groove is located to the circumferential circle where the center of the second bottle clamping groove is located are both 3:1, the feeding dial and the discharging dial rotate at the same speed and in the same direction, and the speed ratio of the feeding dial to the rotating disc is 3:1.
[0016] As preferred, the automatic defoaming machine further comprises an adjusting mechanism, the adjusting mechanism comprises an adjusting screw, an adjusting nut, an adjusting plate and an adjusting driving element, the adjusting screw is fixedly arranged on the top plate and penetrates through the adjusting plate, the adjusting nut is screwed on the adjusting screw and abuts against the bottom of the adjusting plate, the adjusting driving element is used for driving the adjusting screw to rotate, the main shaft comprises a first sub-shaft and a second sub-shaft, the bottom of the first sub-shaft is fixedly arranged on the adjusting plate, the top of the first sub-shaft is connected with the rotating disc, the top of the second sub-shaft penetrates through the adjusting plate, the second sub-shaft is movably arranged in the first sub-shaft in the axial direction, and the outer wall of the second sub-shaft is vertically provided with a linkage block, the inner cavity of the first sub-shaft is correspondingly provided with a linkage groove, the opposite sides of the linkage block are respectively abutted against the opposite groove walls of the linkage groove, and the bottom of the second sub-shaft is axially limited on the top plate.
[0017] As preferred, opposite sides of the overturning body are provided with two mounting holes, the two mounting holes are coaxially and symmetrically arranged, two overturning shafts are respectively assembled in the two mounting holes, and two adjacent supporting seats are respectively rotatably arranged on the two overturning shafts.
[0018] As preferred, the lifting pin mechanism further comprises a limiting seat and a limiting roller, the limiting seat is arranged between the self-rotation driving wheel and the overturning body, the limiting seat is provided with two through holes which are spaced apart, the self-rotation front shaft is fastened in one of the through holes of the limiting seat, the limiting roller is fastened in the other through hole of the limiting seat, the axis of the limiting roller is parallel to the axis of the self-rotation driving wheel, the outer end of the limiting roller is aligned with the outer end of the self-rotation driving wheel, the overturning track is clamped between the self-rotation driving wheel and the limiting roller, and the limiting roller rolls along the overturning track when the rotating disc rotates.
[0019] The utility model discloses the beneficial effects of:
[0020] The utility model provides an automatic defoaming machine, including frame, turnover device and stop device, the frame includes roof, main shaft and carousel, the main shaft rotatory installation is in the roof, the carousel is installed in the top of main shaft, the main shaft autorotation and drive carousel to rotate with the axis of main shaft as the axle, the carousel is even interval installation a plurality of support seat along its circumferential direction, turnover device is equipped with a plurality of, including turnover body, rotating mechanism and take out pin mechanism, the opposite sides of turnover body rotatory connection in adjacent two support seat, rotating mechanism includes autorotation drive wheel, autorotation front axle, autorotation shaft, clamping neck, compression pin, compression cap and take out pin disc, autorotation drive wheel is connected in one end of autorotation front axle, the other end of autorotation front axle rotatory insertion is in the other side of turnover body, autorotation shaft sets up vertically, autorotation shaft's top rotatory insertion is in the bottom of turnover body, autorotation drive wheel rotation drive autorotation shaft autorotation, clamping neck solid is located in the bottom of autorotation shaft, and clamping neck is used for clamping the neck of infusion bottle, compression pin is movably inserted in autorotation shaft, compression cap sets up in the bottom of compression pin, and compression cap is used for compressing the bottle cap of infusion bottle, and take out pin disc is sleeved in autorotation shaft, and take out pin disc is connected with compression pin and can synchronous limit movement along the axis direction of autorotation shaft, take out pin mechanism includes take out pin roller, take out pin shaft and take out pin gyro wheel, the top of take out pin shaft is movably inserted in turnover body, and one end of take out pin gyro wheel is inserted into the longitudinal hole of the side wall of turnover body and is connected to the side wall of take out pin shaft, and the bottom of take out pin gyro wheel is connected to the bottom of take out pin disc and is rotatoryly attached to the bottom of take out pin disc, and stop device can drive autorotation shaft autorotation, turnover body overturning and lifting take out pin gyro wheel, and release infusion bottle, the utility model provides an automatic defoaming machine, can carry out the up and down axial overturning and circumferential autorotation of proper speed to infusion bottle after filling and sealing one by one, simultaneously, imitate the action of manual defoaming, thoroughly eliminate the bubble of the inner wall near bottle mouth and the contact surface of liquid and bottle inner wall, reduce the labor intensity, improve production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is the structure schematic diagram of an automatic defoaming machine provided by the utility model embodiment,
[0022] Figure 2 It is the side view of an automatic defoaming machine provided by the utility model embodiment,
[0023] Figure 3 It is the partial section view of frame provided by the utility model embodiment,
[0024] Figure 4 It is the structure schematic diagram of turnover device provided by the utility model embodiment,
[0025] Figure 5Part structure schematic view of the turnover device is provided by the embodiment of the utility model.
[0026] Figure 6 The combination schematic view of the feeding device, the discharging device and the guide plate is provided by the embodiment of the utility model.
[0027] In the drawing,
[0028] 100, infusion bottle;
[0029] 1, rack; 11, top plate; 12, main shaft; 12-1, first sub-shaft; 12-2, second sub-shaft; 13, turntable; 131, wedge block; 14, support seat; 15, adjusting screw; 16, adjusting nut; 17, adjusting plate; 18, optical axis column; 19, stand;
[0030] 2, turnover device; 21, turnover body; 22, turnover axle; 23, rotation driving wheel; 24, rotation front axle; 25, rotation axle; 26, bevel gear; 27, neck clamping; 28, compression pin; 29, compression cap; 2a, lifting pin disc; 2b, compression spring; 2c, lifting pin roller; 2d, lifting pin axle; 2e, lifting pin roller; 2f, reset spring; 2g, limiting seat; 2h, limiting roller;
[0031] 31, turnover track; 32, track support; 33, lifting pin boss;
[0032] 4, feeding device; 41, feeding dial; 41-1, first bottle clamping groove; 42, feeding upper dial; 42-1, positioning groove; 43, feeding shaft;
[0033] 5, discharging device; 51, discharging dial; 51-1, second bottle clamping groove; 52, discharging shaft; 53, guide plate. DETAILED DESCRIPTION
[0034] The utility model will be further explained in detail in combination with the drawings and embodiments. It can be understood that the specific embodiments described here are only used to explain the utility model, and not limited to the utility model. In addition, it needs to be explained that in order to facilitate the description, only the part related to the utility model is shown in the drawing, not all the structures.
[0035] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0036] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can include direct contact between the first and second features, or indirect contact between the first and second features through another feature therebetween. Moreover, the first feature "on", "above" and "on top of" the second feature includes the first feature directly above and obliquely above the second feature, or only indicates that the first feature is higher than the second feature in horizontal height. The first feature "under", "below" and "underneath" the second feature includes the first feature directly below and obliquely below the second feature, or only indicates that the first feature is lower than the second feature in horizontal height.
[0037] In the description of the present application, the terms "up", "down", "right", "left", "horizontal", "vertical", "top", "bottom", "front", "back", "position", "location", "orientation" and other orientation or position relations are based on the orientation or position relations shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only used to distinguish in description, and have no special meaning.
[0038] The present application provides an automatic defoaming machine, which can rotate the infusion bottle after filling and sealing in an appropriate speed in axial direction and circumferential direction one by one and at the same time, imitate the action of manual defoaming, completely eliminate the bubbles near the inner wall of the bottle mouth and the contact surface between the liquid and the inner wall of the bottle, reduce the labor intensity and improve the production efficiency.
[0039] Please refer to Figures 1-6 The automatic defoaming machine provided by the present application is matched with a conveying line, and the automatic defoaming machine comprises a rack 1, a turnover device 2, a limiting device, a feeding device 4 and a discharging device 5. The feeding device 4, the turnover device 2, the limiting device and the discharging device 5 are all installed on the rack 1. The feeding device 4 is connected with the conveying line, and is configured to move the infusion bottles 100 on the conveying line to the turnover device 2 one by one. The turnover device 2 is used for rotating the infusion bottles 100 after filling and sealing in an appropriate speed in axial direction and circumferential direction one by one and at the same time, imitating the action of manual defoaming. The limiting device is used for cooperating to realize the axial rotation and circumferential rotation of the infusion bottles 100, and releasing the infusion bottles 100 at a proper position. The discharging device 5 is connected with the conveying line, and is located downstream of the feeding device 4. The feeding device 4 is configured to move the infusion bottles 100 to the conveying line in time when the infusion bottles 100 are released by the driving control device.
[0040] Specifically, the rack 1 comprises a top plate 11, a main shaft 12 and a rotating disc 13. The main shaft 12 is rotatably installed on the top plate 11, and the rotating disc 13 is connected to the top of the main shaft 12 through a center hole key. The main shaft 12 rotates and drives the rotating disc 13 to rotate with the axis of the main shaft 12 as the axis.
[0041] Further, referring to Figure 1 and Figure 2 , the rotating disc 13 is a circular disc, a plurality of rectangular open slots are equidistantly arranged on the circumference of the rotating disc 13, and a wedge-shaped block 131 is formed between adjacent two open slots, the bottom of the wedge-shaped block 131 is provided with four mounting holes, a plurality of support seats 14 are uniformly and equidistantly arranged on the circumference of the rotating disc 13, the support seat 14 is tightly mounted on the four mounting holes of the wedge-shaped block 131, coaxial blind holes are arranged on opposite sides of the support seat 14, and a plurality of turnover devices 2 are sequentially and rotatably arranged between adjacent two support seats 14 through adjacent two blind holes, preferably, the adjacent sides of adjacent two support seats 14 are parallel to each other.
[0042] Preferably, the planes where the opposite sides of the wedge-shaped block 131 are located intersect, and the opposite sides of the wedge-shaped block 131 and the adjacent slot walls of the adjacent two open slots correspondingly parallel.
[0043] In the embodiment, the height of the rotating disc 13 is adjustable to adapt to different specifications of the infusion bottle 100. Specifically, referring to Figure 1 and Figure 3 , the height adjustment of the rotating disc 13 is realized by adjusting the total length of the main shaft 12, the main shaft 12 includes a first sub-shaft 12-1 and a second sub-shaft 12-2, the top of the first sub-shaft 12-1 is connected to the rotating disc 13, the top of the second sub-shaft 12-2 is movably inserted into the first sub-shaft 12-1 in the axial direction, and the bottom of the second sub-shaft 12-2 is axially limited in the top plate 11.
[0044] Preferably, the outer wall of the second sub-shaft 12-2 is vertically provided with a linkage block, the inner cavity of the first sub-shaft 12-1 is correspondingly provided with a vertical linkage groove, and the opposite sides of the linkage block are respectively abutted against the opposite two groove walls of the linkage groove, so as to ensure that the first sub-shaft 12-1 and the second sub-shaft 12-2 rotate synchronously.
[0045] Further, the automatic defoaming machine further includes an adjusting mechanism to realize the adjustment of the total length of the main shaft 12. The adjusting mechanism includes an adjusting screw 15, an adjusting nut 16, an adjusting plate 17 and an adjusting driving member, the adjusting screw 15 is fixedly arranged on the top plate 11 and penetrates through the adjusting plate 17, the adjusting nut 16 is screwed on the adjusting screw 15 and abuts against the bottom of the adjusting plate 17, and the adjusting driving member is used to drive the adjusting screw 15 to rotate, the bottom of the first sub-shaft 12-1 is fixedly arranged on the adjusting plate 17, and the top of the second sub-shaft 12-2 penetrates through the adjusting plate 17.
[0046] Through the above arrangement, the adjusting driving member drives the adjusting screw 15 to rotate, and since the adjusting screw 15 is axially limited, the adjusting nut 16 drives the adjusting plate 17 to rise or fall, and further drives the first sub-shaft 12-1 fixedly arranged on the adjusting plate 17 to rise or fall, so as to realize the adjustment of the total length of the main shaft 12, and further adjust the height of the rotating disc 13.
[0047] Preferably, the adjusting mechanism further comprises an optical axis column 18 fixedly arranged on the top plate 11 and penetrating through the adjusting plate 17, and the optical axis column 18 is arranged to guide the adjusting plate 17. Further preferably, the adjusting mechanism further comprises an adjusting bearing seat fixedly arranged on the bottom of the top plate 11, and the adjusting screw 15 is arranged on the adjusting bearing seat.
[0048] For example, the embodiment is provided with two optical axis columns 18 and two adjusting screws 15, and the adjusting plate 17 is a square metal plate, the center of which is provided with the main shaft 12 hole, one pair of diagonal symmetry is provided with two assembly holes for assembling the optical axis column 18, and the other pair of diagonal symmetry is provided with two assembly holes for assembling the adjusting screw 15, and the adjusting plate 17 is positioned and supported by the two optical axis columns 18 and the two adjusting screws 15, and the structure is stable.
[0049] Further, the rack 1 further comprises a stand 19, the bottom of which is fixedly arranged on the adjusting plate 17, one end of the first sub-shaft 12-1 is rotatably arranged in the cavity of the stand 19 and extends out of the top of the stand 19, and further, the first sub-shaft 12-1 is axially limited in the stand 19.
[0050] Please refer to Figure 1 and Figure 2 , the limiting device comprises a turnover track 31 arranged around the main shaft 12, and when the turntable 13 rotates, part of the structure of the turnover device 2 rolls along the turnover track 31, thereby driving the infusion bottle 100 to rotate and overturn.
[0051] Specifically, the top of the stand 19 is provided with a fixed plate protruding from the outer wall of the stand 19, and part of the inner side of the turnover track 31 is welded to the outer side of the fixed plate, and the other side of the turnover track 31 is supported and positioned by three track supports 32, specifically, the three track supports 32 are installed on the turnover track 31 support seat, and the turnover track 31 support seat is installed on the outer wall of the main stand 19. Through the above arrangement, the turnover track 31 is fixed around the main stand 19.
[0052] Please refer to Figure 1 , Figure 2 , Figure 4 and Figure 5 , the turnover device 2 comprises a turnover body 21, and opposite sides of the turnover body 21 are rotatably installed in two adjacent blind holes of the two adjacent support seats 14, specifically, the opposite sides of the turnover body 21 are provided with two installation holes coaxially and symmetrically arranged, two turnover shafts 22 are respectively arranged in the two installation holes, and the two turnover shafts 22 are respectively rotatably installed in the two adjacent blind holes of the two adjacent support seats 14, the turnover body 21 is arranged on the turntable 13 through the two turnover shafts 22, and can rotate around the axes of the two turnover shafts 22.
[0053] The turnover device 2 further comprises a rotating mechanism, which comprises a rotating driving wheel 23, a rotating front shaft 24, a rotating shaft 25 and a gear set. The rotating front shaft 24 is rotatably inserted into an assembly hole reserved on the other side of the turnover body 21, and one end of the rotating front shaft 24 extends out of the turnover body 21 and is connected with the rotating driving wheel 23. The other end of the rotating front shaft 24 is connected with the gear set. The rotating shaft 25 is assembled into an assembly hole reserved at the bottom of the turnover body 21, and the top of the rotating shaft 25 is rotatably inserted into the assembly hole. The rotating shaft 25 is vertically arranged, and the top of the rotating shaft 25 is connected with the gear set. When the rotating front shaft 24 rotates, the rotating motion is transmitted to the rotating shaft 25 through the gear set. Preferably, the rotating front shaft 24 drives the rotating shaft 25 to rotate.
[0054] Preferably, the gear set comprises two meshing conical gears 26, which are assembled into the internal cavity of the turnover body 21. The rotating front shaft 24 is coaxially connected with one of the conical gears 26, and the rotating shaft 25 is coaxially connected with the other conical gear 26. The rotating front shaft 24 drives the conical gear 26 connected therewith to rotate, which in turn drives the other conical gear 26 to rotate, thereby driving the rotating shaft 25 to rotate.
[0055] It should be noted that the intersection of the axis of the rotating front shaft 24 and the axis of the rotating shaft 25 is located on the connecting line of the centers of the two mounting holes, i.e., on the connecting line of the centers of the two mounting holes for assembling the two turnover shafts 22. This ensures that the centers of the rotation and the rotation of the infusion bottle 100 clamped on the turnover body 21 are located on the axis of the infusion bottle 100, thereby ensuring the defoaming effect of the infusion bottle 100.
[0056] The rotating mechanism further comprises a clamping neck 27, the bottom of the rotating shaft 25 extends out of the turnover body 21 and is fixedly connected with the clamping neck 27, which can clamp the neck of the infusion bottle 100. In the present embodiment, the clamping neck 27 is fixed on the lower end face of the rotating shaft 25 by screws, and the rotating shaft 25 and the clamping neck 27 form a rigid connection body.
[0057] For example, the clamping neck 27 has a side U-shaped structure, comprising a first plate, a connecting plate and a second plate. The first plate is screwed to the lower end face of the rotating shaft 25, and a clamping neck 27 slot is formed in the second plate, in which the neck of the infusion bottle 100 can be clamped.
[0058] The rotating mechanism further comprises a pressing pin 28 and a pressing cap 29. The rotating shaft 25 has a hollow structure, the pressing pin 28 is movably inserted into the interior of the rotating shaft 25, and the pressing pin 28 is coaxial with the rotating shaft 25. The bottom of the pressing pin 28 is fixedly connected with the pressing cap 29, which can press the cap of the infusion bottle 100. For example, the lower end of the pressing pin 28 passes through the first plate of the clamping neck 27. The pressing cap 29 is fixed on the lower end face of the pressing pin 28 by a countersunk screw through the central hole of the upper end face thereof.
[0059] The rotating mechanism further comprises a lifting pin disc 2a, which is sleeved on the outer wall of the rotating shaft 25 and connected with the pressing pin 28 and can move synchronously along the axis direction of the rotating shaft 25. For example, the rotating shaft 25 is provided with an elongated slot hole penetrating the axis of the rotating shaft 25 in the vertical direction, and the lifting pin disc 2a and the pressing pin 28 are both provided with a slot hole transversely, and a pin is sequentially inserted through the slot holes of the lifting pin disc 2a and the pressing pin 28 and fixed. It should be noted that the pin penetrates the elongated slot hole. Through the above arrangement, the lifting pin disc 2a and the pressing pin 28 are coupled and can move synchronously along the axis direction of the rotating shaft 25, and the moving range is limited by the elongated slot hole.
[0060] The pressing pin 28, the pressing cap 29 and the lifting pin disc 2a form a rigid connection body, the rotating shaft 25 and the clamping neck 27 form a rigid connection body, and the two connection bodies are combined into a whole, which is rigidly connected in the circumferential direction and can only rotate together, and can move relatively in the axial direction, and the moving range is limited by the elongated slot hole of the rotating shaft 25.
[0061] Optionally, the rotating shaft 25 is internally provided with a pressing spring 2b, which is sleeved on the upper part of the pressing pin 28 and is in a compressed state, that is, the pressing spring 2b always has a tendency to press the pressing pin 28 downward, and similarly, the pressing cap 29 and the lifting pin disc 2a are always pressed downward.
[0062] Through the above arrangement, the bottle neck of the infusion bottle 100 is clamped by the clamping neck 27, and the bottle opening of the infusion bottle 100 is pressed by the pressing cap 29. When the turnover device 2 is driven by the main rotating disc 13 to rotate around the main shaft 12, the rotating driving wheel 23 is always attached to the turnover track 31, and as the position of the turnover track 31 changes, the combination of the turnover device 2 and the infusion bottle 100 is turned up and down around the axis of the turnover wheel shaft 22, and at the same time, the rotating driving wheel 23 rolls along the turnover track 31, thereby driving the infusion bottle 100 to rotate around its own axis.
[0063] It should be noted that the angle of the turnover device 2 turning around the axis of the turnover wheel shaft 22 is determined by the turnover track 31.
[0064] The turnover device 2 further comprises a lifting pin mechanism, which comprises a lifting pin roller 2c, a lifting pin shaft 2d and a lifting pin roller 2e. The lifting pin shaft 2d is assembled in another assembly hole at the bottom of the turnover body 21, and the top of the lifting pin shaft 2d is movably inserted into the assembly hole. A longitudinal hole communicating with the inside of the turnover body 21 is provided on one side of the turnover body 21 in the vertical direction, one end of the lifting pin roller 2c extends into the longitudinal hole and is connected to the side wall of the lifting pin shaft 2d, and the lifting pin roller 2e is connected to the bottom of the lifting pin shaft 2d and rotates to attach to the bottom of the lifting pin disc 2a. Preferably, one end of the lifting pin roller 2e is connected to the middle region of the lifting pin shaft 2d.
[0065] Optionally, the inside of the turnover body 21 is equipped with a reset spring 2f, which is sleeved on the upper part of the ejector shaft 2d and is in a compressed state, that is, the reset spring 2f always has a tendency to press down the ejector shaft 2d, and the ejector roller 2e is also always pressed down by the ejector shaft 2d.
[0066] When the ejector roller 2c is lifted, the ejector roller 2e is lifted by the ejector shaft 2d, so that the ejector disc 2a is lifted, and the compression pin 28 and the compression cap 29 are lifted synchronously; when the ejector roller 2c is no longer lifted, the ejector shaft is lifted downward under the action of its own gravity and the reset spring 2f, the ejector roller 2e no longer lifts the ejector disc 2a, and the ejector disc 2a is lifted downward under the action of the compression spring 2b, and the compression pin 28 and the compression cap 29 are lifted downward.
[0067] The ejector mechanism further comprises a limiting seat 2g and a limiting roller 2h, the limiting seat 2g is arranged between the self-rotation driving wheel 23 and the turnover body 21, two through holes are arranged on the limiting seat 2g in intervals, the self-rotation front shaft 24 is fastened in one of the through holes of the limiting seat 2g, and the limiting roller 2h is fastened in the other through hole of the limiting seat 2g. The axis of the limiting roller 2h is parallel to the axis of the self-rotation driving wheel 23, and the outer end of the limiting roller 2h is aligned with the outer end of the self-rotation driving wheel 23. The turnover track 31 is clamped between the self-rotation driving wheel 23 and the limiting roller 2h, and the limiting roller 2h rolls along the turnover track 31 when the rotating disc 13 rotates. Appropriately, the turnover track 31 is made of a round steel with a diameter equal to the net distance between the self-rotation driving wheel 23 and the limiting roller 2h.
[0068] The limiting device further comprises an ejector boss 33 for cooperating with the turnover device 2 to release the infusion bottle 100. The ejector boss 33 is installed on the rack 1 and located below the rotating disc 13. Specifically, the ejector boss 33 is installed on the outer wall of the stand 19 and located at the middle part of the stand 19, and is installed in the same direction as the fixed plate. The ejector boss 33 is provided with a circular-arc boss, one end of the boss is a bevel section, and the rear of the boss is a flat section.
[0069] It should be noted that the ejector boss 33 is located directly above the discharging device 5, when each turnover device 2 revolves to the ejector boss 33, the ejector roller 2c on the turnover device 2 is lifted upward by the bevel section of the ejector boss 33 and is kept in place at the flat section, and when the ejector roller 2c rolls over the flat section, it loses the lifting force and returns to the original position.
[0070] With the above arrangement, when the bottle diameter card of the infusion bottle 100 is clamped in the card neck 27, the lifting pin roller 2c loses the instant lifting force, and the lifting pin shaft 2d and the pressing pin 28 move downward quickly, pressing the pressing cap 29 at the lower end of the pressing pin 28 against the bottle mouth of the infusion bottle 100, thereby clamping the infusion bottle 100 and the turnover device 2 into an integrated body; when the combined body of the turnover device 2 and the infusion bottle 100 is driven by the turntable 13 to revolve nearly a circle, the lifting pin roller 2c rolls to the lifting pin boss 33 and is lifted by the lifting pin boss 33, driving the pressing cap 29 to lift away from the bottle mouth of the infusion bottle 100, so that the infusion bottle 100 is separated from the turnover device 2, thereby releasing the infusion bottle 100.
[0071] The automatic defoaming machine further comprises a feeding device 4, which is connected to the conveying line, and is configured to push the infusion bottles 100 on the conveying line into the card neck 27 slots of the card neck 27 one by one.
[0072] Please refer to Figure 6 The feeding device 4 comprises a feeding dial 41 made of plastic, which is located above the conveying line and is uniformly provided with a plurality of first bottle clamping grooves 41-1 around the circumference, the center of the first bottle clamping grooves 41-1 is concentric with the longitudinal axis of the infusion bottle 100, and the body of the infusion bottle 100 can be circumferentially abutted to the first bottle clamping grooves 41-1.
[0073] The feeding device 4 further comprises a feeding upper dial 42 made of plastic, which is located above the feeding dial 41, and is uniformly provided with a plurality of positioning grooves 42-1 around the circumference, the center of the positioning grooves 42-1 is concentric with the longitudinal axis of the infusion bottle 100, and the positioning grooves 42-1 can clamp the connection between the body and the neck of the infusion bottle 100; at the same time, the body of the infusion bottle 100 is circumferentially abutted to the first bottle clamping grooves 41-1, and the connection between the body and the neck is positioned by the positioning grooves 42-1.
[0074] The feeding device 4 further comprises a feeding shaft 43 and a synchronous wheel, the feeding shaft 43 is assembled on the top plate 11 through a lower bearing seat and an upper bearing seat, the synchronous wheel is connected below the feeding shaft 43 and coaxially arranged with the feeding shaft 43, and the feeding dial 41 and the feeding upper dial 42 are both assembled on the feeding shaft 43 and rotate synchronously.
[0075] Preferably, the installation height of the feeding upper dial 42 on the feeding shaft 43 is adjustable to adapt to different specifications of the infusion bottle 100.
[0076] When the axis of the self-rotation shaft 25 is vertical, the circumference where the center of the neck clamping groove 27 is located is tangent to the circumferences where the groove centers of the first bottle clamping groove 41-1 and the positioning groove 42-1 are located in the top view, and the tangent points are in the same direction, and the diameters of the circumference where the center of the neck clamping groove 27 is located and the circumferences where the groove centers of the first bottle clamping groove 41-1 and the positioning groove 42-1 are located are in the ratio of 3:1, and the ratio of the rotation speed of the material pushing disc to the rotation speed of the rotating disc 13 is 3:1, thereby ensuring that the rotating disc 13 is fully loaded and improving the efficiency.
[0077] The automatic defoaming machine further comprises a discharging device 5 which is connected to the conveying line and is located downstream of the feeding device 4. The feeding device 4 is configured to push the infusion bottle 100 to the conveying line when the lifting roller 2c is rolled to the lifting boss 33 and is lifted by the lifting boss 33.
[0078] Please continue to refer to Figure 6 The discharging device 5 comprises a discharging disc 51 which is made of plastic and is located above the conveying line. The discharging disc 51 is circumferentially provided with a plurality of second bottle clamping grooves 51-1. The groove centers of the second bottle clamping grooves 51-1 are concentric with the longitudinal axis of the infusion bottle 100, and the bottle body of the infusion bottle 100 can be circumferentially abutted to the second bottle clamping grooves 51-1.
[0079] The discharging device 5 further comprises a discharging shaft 52 and a synchronous wheel. The discharging shaft 52 is assembled on the top plate 11 through a lower bearing seat and an upper bearing seat. The synchronous wheel is connected to the lower portion of the discharging shaft 52 and is coaxially arranged with the discharging shaft 52. The discharging disc 51 is assembled on the discharging shaft 52 and rotates synchronously.
[0080] When the axis of the self-rotation shaft 25 is vertical, the circumference where the center of the neck clamping groove 27 is located is tangent to the circumference where the groove centers of the second bottle clamping groove 51-1 are located in the top view, and the tangent points are in the same direction. Meanwhile, the ratio of the diameter of the circumference where the center of the neck clamping groove 27 is located to the diameter of the circumference where the groove centers of the second bottle clamping groove 51-1 are located is 3:1.
[0081] Preferably, the end of the inclined section of the lifting boss 33 away from the flat section is directly above the tangent point of the circumferences where the center of the neck clamping groove 27 and the groove centers of the second bottle clamping groove 51-1 are located.
[0082] In this embodiment, the feeding shaft 43 and the discharging shaft 52 rotate at the same speed and in the same direction to ensure that the feeding efficiency and the discharging efficiency of the infusion bottle 100 are the same.
[0083] The automatic defoaming machine further comprises a guide plate 53 made of plastic, which is arranged across the conveying line between the feeding disc 41 and the discharging disc 51, and is provided with two arc-shaped notches, which are arranged around the feeding disc 41 and the discharging disc 51 respectively and concentric with the feeding disc 41 and the discharging disc 51 respectively. One of the notches cooperates with the feeding disc 41 to form a feeding channel, and the central projection of the outermost side of the feeding channel coincides with the conveying center line of the infusion bottle 100 on the conveying line. The other notch cooperates with the discharging disc 51 to form a discharging channel, and the central projection of the outermost side of the discharging channel coincides with the conveying center line of the infusion bottle 100 on the conveying line.
[0084] The feeding and discharging of the infusion bottle 100 are realized through the above arrangement. After the infusion bottle 100 on the conveying line enters the feeding channel formed by the feeding disc 41 and the guide plate 53, the infusion bottle 100 is driven by the feeding disc 41 to move along the arc of the guide plate 53 to the tangent point of the feeding disc 41 and the rotating disc 13 in the top view state, is clamped by the clamping neck 27 rotated to this position, and enters the defoaming process with the turning device 2; when the combination of the infusion bottle 100 and the turning device 2 is rotated to the tangent point of the rotating disc 13 and the discharging disc 51 in the top view state, the lifting pin roller 2c on the turning device 2 is lifted and moved upward by the inclined surface section of the lifting pin boss 33, the infusion bottle 100 is separated from the turning device 2, and the infusion bottle 100 is simultaneously rotated to a second bottle clamping groove 51-1 of the discharging disc 51 at the tangent point and is rotated into the discharging channel, and is sent downstream of the conveying belt along the arc of the guide plate 53.
[0085] The automatic defoaming machine further comprises a driving device, which drives the rotating disc 13 and the feeding shaft 43 and the discharging shaft 52 to rotate at the same speed and in the same direction, realizes the feeding and discharging of the infusion bottle 100, simultaneously drives the main shaft 12 to rotate in the opposite direction at 1 / 3 of the speed, and further drives the adjusting driving member to rotate to adjust the total length of the main shaft 12 and further adjust the height of the rotating disc 13.
[0086] The automatic defoaming machine provided in the embodiment continuously performs appropriate speed of up-down axial turning and circumferential rotation on the infusion bottles 100 filled and sealed one by one and simultaneously according to the defoaming principle (appropriate relative movement between the liquid in the infusion bottle 100 and the inner wall of the bottle), simulates the manual defoaming action, and completely eliminates the bubbles near the bottle opening, the inner wall and the contact surface between the liquid and the inner wall of the bottle, reduces the labor intensity, and improves the production efficiency.
[0087] Obviously, the above embodiments of the present application are merely examples for clearly illustrating the present application, and are not intended to limit the implementation modes of the present application. For those skilled in the art, various obvious changes, re-adjustments and replacements can be made without departing from the protection scope of the present application. Here, it is not necessary and also impossible to enumerate all the implementation modes. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application claim.
Claims
1. An automatic defoaming machine characterized by, The utility model relates to a kind of medical infusion bottle automatic overturning device, including: Frame (1), the frame (1) includes top plate (11), main shaft (12) and rotating disc (13), the main shaft (12) is rotatably installed on the top plate (11), the rotating disc (13) is installed on the top of the main shaft (12), the main shaft (12) rotates and drives the rotating disc (13) to rotate with the axis of the main shaft (12) as the axis, the rotating disc (13) is evenly spaced along its circumferential direction Install several support seats (14); The overturning device (2) is provided with several, including overturning body (21), rotating mechanism and lifting pin mechanism, the opposite sides of the overturning body (21) are rotatably connected to adjacent two support seats (14), the rotating mechanism includes rotation driving wheel (23), rotation front axle (24), rotation shaft (25), neck (27), compression pin (28), compression cap (29) and lifting pin disc (2a), the rotation driving wheel (23) is connected to one end of the rotation front axle (24), the other end of the rotation front axle (24) is rotatably inserted into the other side of the overturning body (21), the rotation shaft (25) is vertically arranged, the top of the rotation shaft (25) is rotatably inserted into the bottom of the overturning body (21), the rotation driving wheel (23) rotates and drives the rotation shaft (25) to rotate, the neck (27) is fixedly arranged on the bottom of the rotation shaft (25), the neck (27) is used for clamping the neck of infusion bottle (100), the compression pin (28) is movably inserted into the rotation shaft (25), the compression cap (29) is arranged on the bottom of the compression pin (28), the compression cap (29) is used for compressing the bottle cap of the infusion bottle (100), the lifting pin disc (2a) is sleeved on the rotation shaft (25), the lifting pin disc (2a) is connected with the compression pin (28) and can be synchronously limited to move along the axis direction of the rotation shaft (25), the lifting pin mechanism includes lifting pin roller (2c), lifting pin shaft (2d) and lifting pin roller (2e), the top of the lifting pin shaft (2d) is movably inserted into the overturning body (21), one end of the lifting pin roller (2e) extends into the longitudinal hole opened in the side wall of the overturning body (21) and is connected to the side wall of the lifting pin shaft (2d), the lifting pin roller (2e) is connected to the bottom of the lifting pin shaft (2d) and is rotatably attached to the bottom of the lifting pin disc (2a); Limiting device, the limiting device can drive the rotation shaft (25) to rotate, the overturning body (21) to overturn and lift the lifting pin roller (2e), release the infusion bottle (100).
2. The automatic defoaming machine according to claim 1, characterized in that, The limiting device comprises a turnover track (31) and a lifting pin boss (33), the turnover track (31) is arranged around the main shaft (12), the self-rotation driving wheel (23) is attached to the turnover track (31) and rolls when the rotating disc (13) rotates, drives the self-rotation shaft (25) to rotate, and drives the turnover body (21) to overturn, the lifting pin boss (33) is installed on the rack (1) and located below the rotating disc (13), and the lifting pin roller (2e) can roll to the lifting pin boss (33) and be lifted by the lifting pin boss (33).
3. The automatic defoaming machine according to claim 1, wherein The automatic defoaming machine further comprises a feeding device (4) and a discharging device (5), the feeding device (4) is communicated with the conveying line, and the feeding device (4) is configured to move the infusion bottles (100) on the conveying line to the neck clamping (27) one by one; the discharging device (5) is communicated with the conveying line and located downstream of the feeding device (4), and the feeding device (4) is configured to move the infusion bottles (100) to the conveying line when the limiting device releases the infusion bottles (100).
4. The automatic defoaming machine according to claim 3, characterized in that, The feeding device (4) comprises a feeding dial (41), the feeding dial (41) is located above the conveying line, a plurality of first bottle clamping grooves (41-1) are uniformly arranged on the circumference of the feeding dial (41), and the infusion bottles (100) can be circumferentially attached to the first bottle clamping grooves (41-1); the discharging device (5) comprises a discharging dial (51), the discharging dial (51) is located above the conveying line, a plurality of second bottle clamping grooves (51-1) are uniformly arranged on the circumference of the discharging dial (51), and the infusion bottles (100) can be circumferentially attached to the second bottle clamping grooves (51-1).
5. The automatic defoaming machine according to claim 4, wherein The automatic defoaming machine further comprises a guide plate (53), the guide plate (53) spans the conveying line and is arranged between the feeding dial (41) and the discharging dial (51), the guide plate (53) is provided with two notches, the notches are arc-shaped, the two notches are arranged around the feeding dial (41) and the discharging dial (51) respectively, and concentric with the feeding dial (41) and the discharging dial (51) respectively, one of the notches cooperates with the feeding dial (41) to form a feeding channel, the central projection of the outermost side of the feeding channel coincides with the conveying center line of the infusion bottles (100) on the conveying line, and the other notch cooperates with the discharging dial (51) to form a discharging channel, the central projection of the outermost side of the discharging channel coincides with the conveying center line of the infusion bottles (100) on the conveying line.
6. The automatic defoaming machine according to claim 4, wherein The bottom of the neck clamping (27) is provided with a neck clamping groove, the neck of the infusion bottle (100) can be clamped in the neck clamping groove, when the axis of the self-rotation shaft (25) is vertical, the circumferences of the groove centers of the neck clamping grooves are tangent to the circumferences of the groove centers of the first bottle clamping grooves (41-1) and the tangent points are in the same direction, and the circumferences of the groove centers of the neck clamping grooves are tangent to the circumferences of the groove centers of the second bottle clamping grooves (51-1) and the tangent points are in the same direction.
7. The automatic defoaming machine according to claim 6, characterized in that When the axis of the self-rotation shaft (25) of the infusion bottle (100) is vertical, the ratio of the diameter of the circle where the center of the neck clamping groove is located to the diameter of the circle where the center of the first bottle clamping groove (41-1) is located and the ratio of the diameter of the circle where the center of the second bottle clamping groove (51-1) is located are both 3:1, the feeding dial (41) and the discharging dial (51) rotate at the same speed and in the same direction, and the ratio of the rotation speed of the feeding dial (41) to the rotation speed of the rotating disc (13) is 3:
1.
8. The automatic defoaming machine according to claim 1, wherein The automatic defoaming machine further comprises an adjusting mechanism, the adjusting mechanism comprises an adjusting screw (15), an adjusting nut (16), an adjusting plate (17) and an adjusting drive, the adjusting screw (15) is fixedly arranged on the top plate (11) and penetrates through the adjusting plate (17), the adjusting nut (16) is screwed on the adjusting screw (15) and abuts against the bottom of the adjusting plate (17), the adjusting drive is used for driving the self-rotation of the adjusting screw (15), the main shaft (12) comprises a first sub-shaft (12-1) and a second sub-shaft (12-2), the bottom of the first sub-shaft (12-1) is fixedly arranged on the adjusting plate (17), the top of the first sub-shaft (12-1) is connected with the rotating disc (13), the top of the second sub-shaft (12-2) penetrates through the adjusting plate (17), the second sub-shaft (12-2) is movably arranged in the first sub-shaft (12-1) along the axial direction, and the outer wall of the second sub-shaft (12-2) is vertically provided with a linkage block, the inner cavity of the first sub-shaft (12-1) is correspondingly provided with a linkage groove, the opposite sides of the linkage block respectively abut against the opposite groove walls of the linkage groove, and the bottom of the second sub-shaft (12-2) is axially limited on the top plate (11).
9. An automatic defoaming machine according to any one of claims 1-8, characterized in that, The opposite sides of the turnover body (21) are provided with two mounting holes, the two mounting holes are coaxially and symmetrically arranged, the two mounting holes are respectively assembled with two turnover shafts (22), and the two turnover shafts (22) are respectively rotationally arranged on adjacent two support seats (14). The intersection of the axis of the self-rotation front shaft (24) and the axis of the self-rotation shaft (25) is located on the connecting line of the centers of the two mounting holes.
10. The automatic defoaming machine according to claim 2, wherein The lifting pin mechanism further comprises a limiting seat (2g) and a limiting roller (2h), the limiting seat (2g) is arranged between the self-rotation driving wheel (23) and the turnover body (21), the limiting seat (2g) is provided with two through holes which are spaced apart, the self-rotation front shaft (24) is fastened in one of the through holes of the limiting seat (2g), and the limiting roller (2h) is fastened in the other through hole of the limiting seat (2g). The axis of the limiting roller (2h) is parallel to the axis of the self-rotation driving wheel (23), the outer end of the limiting roller (2h) is aligned with the outer end of the self-rotation driving wheel (23), the turnover track (31) is clamped between the self-rotation driving wheel (23) and the limiting roller (2h), and the limiting roller (2h) rolls along the turnover track (31) when the rotating disc (13) rotates.