Emulsifying device for daily chemical product production

Abstract

The utility model relates to an emulsifying device for daily chemical product production, which comprises a frame, an emulsifying barrel, a driving mechanism and a stirrer, the emulsifying barrel is fixed on the frame, a stirring cavity is arranged in the emulsifying barrel, a feed port communicated with the stirring cavity is arranged at the upper end of the emulsifying barrel, and a discharge port communicated with the stirring barrel is arranged at the lower end of the emulsifying barrel. The side face of the emulsifying barrel is provided with a material supplementing pipe communicated with the stirring cavity, the feeding port, the discharging port and the material supplementing pipe are all provided with electromagnetic valves, the upper end of the emulsifying barrel is provided with a mounting hole, the upper end of the stirrer is rotationally connected into the mounting hole, the lower end of the stirrer is located in the stirring cavity, the driving mechanism is mounted at the upper end of the emulsifying barrel, and the output end of the driving mechanism is in transmission connection with the upper end of the stirrer. According to the utility model, an oil phase can enter a water phase in batches, and full stirring and emulsifying operation can be realized through a plurality of stirrers.

Description

TECHNICAL FIELD

[0001] The utility model relates to bathing production technical field, concretely relates to an emulsifying device for daily chemical production. BACKGROUND

[0002] Emulsification is a kind of liquid phenomenon that is uniformly dispersed in another mutually insoluble liquid in extremely small droplets, such as oil and water, which are separated into two layers in a container, with the density of oil being small and the density of water being large. If a proper surfactant is added under strong stirring, oil is dispersed in water to form an emulsion. The existing emulsification equipment drives the stirrer by motor to realize high-speed and strong stirring of oil-water mixture to achieve dispersion and impact of the mixture, thereby obtaining fine emulsion. However, the motor generates a lot of heat in this way, which cannot work continuously for a long time, and the oil-water mixture needs a long time for one-time stirring operation, and the emulsification efficiency is low. SUMMARY

[0003] To solve the above technical problems, the utility model provides an emulsifying device for daily chemical production, which can allow oil phase to enter water phase in batches and realize sufficient stirring and emulsification operation through multiple stirrers.

[0004] The technical scheme of the utility model is as follows: an emulsifying device for daily chemical production, comprising a rack, an emulsifying barrel, a driving mechanism and a stirrer, the emulsifying barrel is fixed on the rack, the emulsifying barrel is provided with a stirring cavity, the emulsifying barrel is provided with a feeding port communicated with the stirring cavity at the upper end, the emulsifying barrel is provided with a discharging port communicated with the stirring barrel at the lower end, the emulsifying barrel is provided with a feeding pipe communicated with the stirring cavity at the side, the feeding port, the discharging port and the feeding pipe are all provided with electromagnetic valves, the emulsifying barrel is provided with a mounting hole at the upper end, the stirrer is rotatably connected to the mounting hole at the upper end, the stirrer is located in the stirring cavity at the lower end, the driving mechanism is installed at the upper end of the emulsifying barrel, and the output end of the driving mechanism is in transmission connection with the upper end of the stirrer.

[0005] Further, the emulsifying barrel comprises a barrel body and a barrel cover, the barrel body is provided with a containing groove, the barrel cover is detachably connected to the upper end of the barrel body and forms the stirring cavity with the containing groove, the mounting hole and the feeding port are located on the barrel cover, the discharging port is located at the bottom of the barrel body and leads to the containing groove, and the feeding pipe is located at the side of the barrel body and leads to the containing groove.

[0006] Further, the containing groove comprises four circular containing areas, the centers of the four circular containing areas are sequentially connected to form a square, a distribution area is arranged in the middle of the four circular containing areas, the four circular containing areas are communicated through the distribution area, a protruding guide structure is formed between adjacent circular containing areas in the four circular containing areas, the guide structure points to the center of the distribution area, and the stirrer has four and is located in the four circular containing areas respectively.

[0007] Further, the upper end of the barrel is provided with a socket, the socket is located in the guide structure, and a heating rod can be inserted into the socket.

[0008] Further, the side of the barrel is provided with a window.

[0009] Further, the driving mechanism comprises a motor and gears, the gears are four and are fixedly connected to the upper ends of the stirrers respectively, the four gears are sequentially meshed along a square track, and the output end of the motor is in transmission connection with the upper end of the stirrer.

[0010] Further, the gears and the stirrers are fixedly connected through shaft sleeves.

[0011] Further, the barrel cover comprises an upper circular plate, a connecting plate and a lower circular plate which are sequentially connected, the connecting plate is a plurality and is circumferentially arranged between the upper circular plate and the lower circular plate, notches are formed between the connecting plates, the gears are located between the upper circular plate and the lower circular plate, and the motor is installed on the upper end of the upper circular plate.

[0012] Further, the connecting plate is provided with a wire groove.

[0013] Further, the stirrer comprises a rotating shaft, a stirring rod and stirring blades, the upper end of the rotating shaft is rotationally connected to the mounting hole, the upper and lower ends of the stirring rod are connected to the rotating shaft, the stirring rod is a plurality and is circumferentially arranged on the side of the rotating shaft, the stirring blades are connected to the side of the stirring rod, and the stirring blades are located between the rotating shaft and the stirring rod.

[0014] Further, the stirring blades are a plurality and are vertically distributed, and the stirring blades are obliquely arranged relative to the horizontal plane.

[0015] Further, the adjacent stirring blades in the plurality of stirring blades are symmetrically distributed.

[0016] Further, the stirring rod is provided with a chamfer on the outside.

[0017] Further, the lower end of the rotating shaft is provided with a circular groove, and the four circular accommodating areas of the barrel are all provided with circular tables, and the circular tables are rotationally connected with the circular groove.

[0018] Further, the lower end of the rack is provided with a lifting leg.

[0019] Compared with the prior art, the advantages of the present application are that: the raw materials required for emulsification form water phase and oil phase after preparation, each containing corresponding emulsifiers, under the control of the electromagnetic valve, the water phase enters the stirring cavity from the feeding port at one time, the oil phase enters the stirring cavity from the feeding pipe in batches, under the driving of the driving mechanism, the stirrer stirs the water-oil mixture at high speed and strongly, the oil is dispersed in water and forms an emulsion; the device can also be used as a premixing device, and after preliminary and sufficient stirring and emulsification of the oil phase and the water phase, the device can be transported to a larger container for long-time stirring and deep emulsification. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the present invention after the bucket lid is removed;

[0023] Figure 3 This is a schematic diagram of the structure of the stirrer of this utility model;

[0024] Figure 4 This is a top view of the barrel body of this utility model.

[0025] The components are as follows: 1. Frame; 2. Elevating support; 3. Barrel body; 4. Barrel lid; 5. Notch; 6. Feed inlet; 7. Feeding pipe; 8. Discharge outlet; 9. Solenoid valve; 10. Motor; 11. Agitator; 12. Bushing; 13. Gear; 14. Viewing window; 15. Circular groove; 31. Receiving groove; 32. Guide structure; 33. Frustum; 34. Mounting hole; 41. Upper circular plate; 42. Connecting plate; 43. Lower circular plate; 111. Rotating shaft; 112. Agitator blade; 113. Agitator rod; 311. Circular placement area; 312. Distribution area; 321. Insertion hole; 421. Cable trough. Detailed Implementation

[0026] To further illustrate the technical means and effects of this utility model in achieving its intended purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model, in conjunction with the accompanying drawings and preferred embodiments, is provided below.

[0027] like Figures 1-4As shown, an emulsifying device for daily chemical production includes a rack 1, an emulsifying barrel, a driving mechanism and a stirrer 11, the emulsifying barrel is fixed on the rack 1, the emulsifying barrel is provided with a stirring cavity, the upper end of the emulsifying barrel is provided with a feeding port 6 communicated with the stirring cavity, the lower end of the emulsifying barrel is provided with a discharging port 8 communicated with the stirring barrel, the side of the emulsifying barrel is provided with a feeding pipe 7 communicated with the stirring cavity, the feeding port 6, the discharging port 8 and the feeding pipe 7 are all provided with electromagnetic valves 9, the upper end of the emulsifying barrel is provided with a mounting hole 34, the upper end of the stirrer 11 is rotatably connected in the mounting hole 34, the lower end of the stirrer 11 is located in the stirring cavity, the driving mechanism is installed on the upper end of the emulsifying barrel, and the output end of the driving mechanism is in transmission connection with the upper end of the stirrer 11; the raw materials required for emulsification form water phase and oil phase after preparation, and each contains corresponding emulsifier, under the control of the electromagnetic valve 9, the water phase enters the stirring cavity from the feeding port 6 at one time, the oil phase enters the stirring cavity from the feeding pipe 7 in batches, under the driving of the driving mechanism, the stirrer 11 stirs the water-oil mixture liquid at high speed and strongly, the oil is dispersed in water and forms emulsion. The emulsifying barrel includes a barrel body 3 and a barrel cover 4, the barrel body 3 is provided with a containing groove 31, the barrel cover 4 is detachably connected to the upper end of the barrel body 3 and forms the stirring cavity with the containing groove 31, and the barrel cover 4 is fixedly connected in the form of buckle combined with a sealing washer, so that the barrel cover 4 is convenient to disassemble and clean; the mounting hole 34 and the feeding port 6 are located on the barrel cover 4, the discharging port 8 is located at the bottom of the barrel body 3 and leads to the containing groove 31, and the feeding pipe 7 is located on the side of the barrel body 3 and leads to the containing groove 31.

[0028] In the above embodiment, the containing groove 31 includes four circular containing areas 311, the centers of the four circular containing areas 311 are sequentially connected to form a square, a distribution area 312 is arranged in the middle of the four circular containing areas 311, the four circular containing areas 311 are communicated through the distribution area 312, the adjacent circular containing areas 311 among the four circular containing areas 311 are all formed with protruding guide structures 32, the guide structures 32 are directed to the center of the distribution area 312, and the stirrer 11 has four and is respectively located in the four circular containing areas 311; the water phase enters the distribution area 312 from the feeding port 6, the oil phase enters the four circular containing areas 311 from the feeding pipe 7, under the continuous work of the stirrer 11, the water phase is continuously distributed to the four circular containing areas 311, and the oil phase outside the four circular containing areas 311 is taken to the distribution area 312 for redistribution, so that a sequential and gradual stirring, dispersing and mixing effect is formed, the oil phase is quickly dispersed in the water phase, and the emulsification efficiency is improved. The upper end of the barrel body 3 is provided with a insertion hole 321, the insertion hole 321 is located in the guide structure 32, a heating rod can be inserted in the insertion hole 321, a stable temperature is provided for the stirring cavity in the barrel body 3, the emulsification is promoted, and the insertion hole 321 is close to the stirring cavity, which is beneficial to the absorption of heat by the mixture. The barrel body 3 is provided with a window 14 on the side, the liquid level and bubble generation in the stirring cavity can be observed, when part of the products are produced, a barometer is additionally installed for auxiliary measurement, and the production safety is ensured.

[0029] The driving mechanism comprises a motor 10 and gears 13, the gears 13 are four and are fixedly connected to the upper ends of the four stirrers 11 respectively, the four gears 13 are sequentially engaged along a square track, and the output end of the motor 10 is in transmission connection with the upper end of the stirrer 11; according to the coordinate system, the four stirrers 11 can be divided into a first quadrant stirrer 11, a second quadrant stirrer 11, a third quadrant stirrer 11 and a fourth quadrant stirrer 11; when the motor 10 rotates, if the first quadrant stirrer 11 rotates clockwise, the corresponding second quadrant stirrer 11, third quadrant stirrer 11 and fourth quadrant stirrer 11 rotate counterclockwise, clockwise and counterclockwise respectively, so that clockwise, counterclockwise, clockwise and counterclockwise flow directions are formed in the corresponding four circular containing areas 311 respectively, and the oil phase transported by the feeding pipe 7 enters the distribution area 312 from between the first quadrant stirrer 11 and the fourth quadrant stirrer 11 and between the second quadrant stirrer 11 and the third quadrant stirrer 11, and the mixed liquid reenters the four circular containing areas 311 from between the first quadrant stirrer 11 and the second quadrant stirrer 11 and between the third quadrant stirrer 11 and the fourth quadrant stirrer 11, so that a stable and orderly flow direction is formed, the stirring resistance is reduced, the required flow rate for stirring is improved, and the emulsification efficiency is improved. The gears 13 and the stirrers 11 are fixedly connected through shaft sleeves 12, the shaft sleeves 12 are equivalent to transmission members, and the gears 13 are convenient to disassemble, maintain and repair.

[0030] The barrel cover 4 comprises an upper circular plate 41, a connecting plate 42 and a lower circular plate 43 connected in sequence, the connecting plate 42 is arranged in a plurality of and circumferentially arranged between the upper circular plate 41 and the lower circular plate 43, and the connecting plate 42 forms a gap 5, the working state of the gear 13 can be observed through the gap 5, and the gap 5 can provide ventilation conditions for the heat generated by the high-speed engagement of the gear 13, which is beneficial to the heat dissipation of the gear 13; the gear 13 is located between the upper circular plate 41 and the lower circular plate 43, and the motor 10 is installed at the upper end of the upper circular plate 41, which provides protection for the gear 13 and provides an installation position for the motor 10. The connecting plate 42 is provided with a wire slot 421 for the passage of the heating rod wire, so as to avoid scratching of the wire by the gear 13.

[0031] The stirrer 11 comprises a rotating shaft 111, a stirring rod 113 and a stirring blade 112, the upper end of the rotating shaft 111 is rotationally connected in the mounting hole 34, the side surfaces of the upper and lower ends of the stirring rod 113 are connected with the rotating shaft 111, the stirring rod 113 is in circumferential array on the side surface of the rotating shaft 111, the stirring blade 112 is connected on the side surface of the stirring rod 113, and the stirring blade 112 is located between the rotating shaft 111 and the stirring rod 113; the stirring rod 113 is close to the side wall of the four circular accommodating areas 311, the entering oil phase is fully stirred, the stirring blade 112 fully stirs the mixed liquid in the area, and emulsification is promoted. The stirring blade 112 is vertically distributed, the stirring blade 112 is arranged to be inclined relative to the horizontal plane, the mixed liquid is stirred in the up-down direction, and the flow of the mixed liquid is promoted. The adjacent stirring blades 112 among the plurality of stirring blades 112 are symmetrically distributed, the adjacent stirring blades 112 form the action of extruding or separating the mixed liquid, the mixed liquid is fully dispersed and rapidly mixed. The outer side of the stirring rod 113 is provided with a chamfer, and the resistance during stirring is reduced. The lower end of the rotating shaft 111 is provided with a circular groove 15, the four circular accommodating areas 311 of the barrel body 3 are all provided with circular tables 33, the circular table 33 is rotationally connected with the circular groove 15, force assisting is provided for the rotating shaft 111, and it is ensured that the rotating shaft 111 can adapt to high-speed rotation. The lower end of the rack 1 is provided with a raised supporting leg 2, and an operation space is provided for discharging the finished emulsion.

[0032] The working mode of the utility model is described as follows:

[0033] The raw materials required for emulsification are prepared to form a water phase and an oil phase, each containing a corresponding emulsifier, under the control of the electromagnetic valve 9, the water phase is fed into the stirring cavity from the feed port 6 at one time, and the oil phase is fed into the four circular containing areas 311 from the feeding pipe 7 in batches, under the drive of the motor 10, the four sequentially meshing gears 13 each drive the stirrer 11 to rotate at high speed, constantly distributing the water phase to the four circular containing areas 311, and at the same time, the oil phase outside the four circular containing areas 311 is brought into the distribution area 312 for redistribution, forming a sequential and gradual stirring, dispersion and mixing effect, so that the oil phase is quickly dispersed in the water phase, improving the emulsification efficiency; in this process, if the first quadrant stirrer 11 rotates clockwise, the corresponding second quadrant stirrer 11, third quadrant stirrer 11 and fourth quadrant stirrer 11 rotate counterclockwise, clockwise and counterclockwise respectively, thereby forming clockwise, counterclockwise, clockwise and counterclockwise flow directions in the corresponding four circular containing areas 311, the oil phase delivered by the feeding pipe 7 enters the distribution area 312 from between the first quadrant stirrer 11 and the fourth quadrant stirrer 11, and between the second quadrant stirrer 11 and the third quadrant stirrer 11, respectively, and the mixed liquid reenters the four circular containing areas 311 from between the first quadrant stirrer 11 and the second quadrant stirrer 11, and between the third quadrant stirrer 11 and the fourth quadrant stirrer 11, respectively, forming a stable and orderly flow direction, reducing the stirring resistance, improving the required flow rate of stirring, and promoting the improvement of emulsification efficiency. Under high-speed and strong stirring for a certain period of time, the oil is dispersed in the water to form an emulsion and is output from the discharge port 8.

[0034] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. An emulsifying device for daily chemical production, comprising a frame, an emulsifying barrel, a driving mechanism and a stirrer, characterized in that: The emulsification barrel is fixed on the frame, the emulsification barrel is provided with a stirring cavity, the upper end of the emulsification barrel is provided with a feeding port communicated with the stirring cavity, the lower end of the emulsification barrel is provided with a discharging port communicated with the stirring barrel, the side of the emulsification barrel is provided with a feeding pipe communicated with the stirring cavity, the feeding port, the discharging port and the feeding pipe are all provided with electromagnetic valves, the upper end of the emulsification barrel is provided with a mounting hole, the upper end of the stirrer is rotatably connected in the mounting hole, the lower end of the stirrer is located in the stirring cavity, the driving mechanism is installed on the upper end of the emulsification barrel, and the output end of the driving mechanism is in transmission connection with the upper end of the stirrer.

2. The emulsifying apparatus for daily chemical production according to claim 1, characterized in that: The barrel body is provided with an insertion hole in the upper end, the insertion hole is located in the guide structure, a heating rod can be inserted in the insertion hole, and the side of the barrel body is provided with a window.

3. The emulsifying apparatus for daily chemical production according to claim 1, characterized in that: The barrel cover comprises an upper circular plate, a connecting plate and a lower circular plate which are sequentially connected, the connecting plate is arranged in a plurality of and is distributed in a circumferential array between the upper circular plate and the lower circular plate, and the connecting plate is provided with a wire groove.

4. The emulsifying apparatus for daily chemical production according to claim 1, characterized in that: The stirring blades are arranged in a vertical distribution, and the stirring blades are arranged to be inclined relative to the horizontal plane.

5. The emulsifying apparatus for daily chemical production according to claim 1, characterized in that: The outer side of the stirring rod is provided with a chamfer, the lower end of the rotating shaft is provided with a circular groove, and the four circular accommodating areas of the barrel body are all provided with circular platforms which are rotatably connected with the circular groove.

6. The emulsifying apparatus for daily chemical production according to claim 1, characterized in that: The lower end of the frame is provided with a lifting leg. The lower end of the frame is provided with a lifting leg.

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