Glass detection and recovery device
By using roller conveyors and automated crushing and recycling devices, the problems of low glass crushing efficiency and safety hazards have been solved, achieving efficient and safe glass processing.
Patent Information
- Application Number
- CN202422988013.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-04
AI Technical Summary
In current technology, glass breakage requires manual handling, which is inefficient and poses safety hazards.
The system uses a roller conveyor combined with a glass lifting assembly and a crushing assembly to automatically crush and recycle glass. It includes a scanner, a glass lifting plate, a vertical cylinder, a drive mechanism, a crushing plate, and a recycling assembly, all coordinated by a control system.
It improves glass breaking efficiency, avoids the safety risks of manual operation, enhances cleaning efficiency, reduces production line downtime, and ensures product quality.
Smart Images

Figure CN223655088U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of semiconductor film deposition technology, and specifically relates to a glass detection and recycling device. Background Technology
[0002] Near-space sublimation for semiconductor thin film preparation has advantages such as good film quality, high deposition rate, simple equipment, and low production cost. The near-space sublimation method has a very high deposition rate, up to 5000 mm / h. The high deposition rate and relatively simple equipment make this method a great advantage in thin film preparation.
[0003] In glass production and processing, quality inspection is frequently required, and defective glass must be processed. Due to the process requirements of near-space sublimation equipment, glass must undergo a high-temperature vacuum transfer to a low-temperature atmospheric cooling process. During the transition from the rapid cooling zone to the slow cooling zone, the glass often breaks due to the temperature difference. Currently, the main method for handling these fragments is manual. The traditional method involves manually breaking the broken glass for recycling. This method is not only inefficient but also poses certain safety risks, potentially causing injury to operators. Manual fragment cleaning is inefficient, inaccurate, and time-consuming, failing to complete the cleaning within the specified time, affecting the quality of other products in the chamber, and wasting manpower. Furthermore, manual glass fragment cleaning presents significant safety hazards.
[0004] With the development of industrial automation, the demand for automation in glass breakage and recycling is becoming increasingly urgent. Therefore, it is necessary to design some related equipment to improve glass cleaning efficiency, eliminate safety hazards, and save labor costs. Utility Model Content
[0005] The purpose of this invention is to provide a glass detection and recycling device to solve the problems of low efficiency and low safety in the prior art where glass breakage requires manual handling.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A glass testing and recycling device includes a roller conveyor for conveying glass and a scanner for testing glass quality. A glass breaking component is installed above the rollers of the roller conveyor, and a glass lifting component is installed below the rollers. The glass lifting component lifts the glass on the rollers and then works with the glass breaking component to break the glass. A broken glass recycling component is also provided below the rollers to recycle the broken glass.
[0008] As a preferred technical solution of this utility model, the glass lifting assembly includes a glass lifting plate, vertical cylinders, and a lower drive mechanism for driving the glass lifting plate to rise and fall. Multiple rows of vertical cylinders are installed on the upper end of the glass lifting plate, and the projection of each row of vertical cylinders on the horizontal plane is located in the gap between two adjacent rollers.
[0009] As a preferred technical solution of this utility model, the lower drive mechanism is a pneumatic cylinder, an electric cylinder or a hydraulic cylinder, and two lower drive mechanisms are provided and are respectively connected to both ends of the glass lifting plate.
[0010] As a preferred technical solution of this utility model, the glass breaking assembly includes a glass breaking plate and an upper driving mechanism for driving the glass breaking plate to rise and fall. The lower end of the glass breaking plate is provided with a plurality of alloy steel hammers for breaking glass.
[0011] As a preferred technical solution of this utility model, the upper drive mechanism is a pneumatic cylinder, an electric cylinder, or a hydraulic cylinder. A machine cover is installed above the roller conveyor, the cylinder body of the upper drive mechanism is installed on the machine cover, and the telescopic rod of the upper drive mechanism is connected to the upper end of the glass breaking plate.
[0012] As a preferred technical solution of this utility model, the broken glass recycling assembly includes a recycling plate, a push plate slidably disposed on the upper end of the recycling plate, and a transverse driving mechanism for driving the push plate to push away the broken glass on the recycling plate. The transverse driving mechanism is disposed on one side of the recycling plate. The recycling plate is installed between the roller and all the vertical cylinders. The recycling plate has a plurality of vertical through holes that match the vertical cylinders one by one.
[0013] As a preferred technical solution of this utility model, a funnel is provided below the glass lifting plate, the other side of the recycling plate is located above the inlet of the funnel, and a receiving cart is provided below the outlet of the funnel.
[0014] As a preferred technical solution of this utility model, the lateral drive mechanism is a pneumatic cylinder, an electric cylinder, or a hydraulic cylinder, and the telescopic rod of the lateral drive mechanism is connected to the push plate.
[0015] As a preferred technical solution of this utility model, the glass detection and recycling device also includes a control system, which is electrically connected to the roller conveyor, scanner, glass breaking component, glass lifting component and broken glass recycling component.
[0016] Beneficial effects: This utility model uses a roller conveyor to transport glass. A glass breaking component is installed above the rollers of the roller conveyor, and a glass lifting component is installed below the rollers. The glass lifting component can then lift the glass on the rollers and work with the glass breaking component to break the glass, thus realizing the breaking of broken glass, improving breaking efficiency, and avoiding personnel injury caused by human breakage. The broken glass falls onto the broken glass recycling component, which can directly recycle the broken glass, further avoiding personnel injury problems that may be caused by human cleaning, while also improving cleaning efficiency, reducing production line downtime, and thus reducing or avoiding the impact on the quality of other products in the cavity. Attached Figure Description
[0017] Figure 1 This is the front view of the present invention;
[0018] Figure 2 This is a side view of the present invention.
[0019] Figure 3 This is a top view of the present invention.
[0020] In the diagram: 1-Conveying glass; 2-Roller conveyor; 201-Roller; 3-Scanner; 4-Glass lifting plate; 5-Vertical cylinder; 6-Lower drive mechanism; 7-Glass crushing plate; 8-Upper drive mechanism; 9-Recycling plate; 10-Push plate; 11-Function funnel; 12-Receiving cart; 13-Horizontal drive mechanism. Detailed Implementation
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the present utility model will be briefly introduced below in conjunction with the accompanying drawings and descriptions of the embodiments or the prior art. Obviously, the following description of the structure of the accompanying drawings is only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. It should be noted that the description of these embodiments is used to help understand this utility model, but does not constitute a limitation on this utility model.
[0022] Example:
[0023] like Figures 1-3As shown, this embodiment provides a glass inspection and recycling device, including a roller conveyor 2 for conveying glass 1 and a scanner 3 for inspecting the quality of glass 1. The roller conveyor 2 serves as the conveying mechanism of the glass production line, driving the glass to be transported along the conveyor line. When the glass approaches the discharge port, the scanner 3 above scans and inspects the glass to identify defects such as cracks and bubbles. If the glass is detected as good, it can be directly conveyed to the next process; if it is detected as bad, the subsequent crushing and recycling operation is triggered.
[0024] The roller conveyor 2 has a glass breaking assembly installed above the rollers 201. The distance between the glass breaking assembly and the rollers 201 is reasonably set so as not to affect the glass conveying and the scanner 3 scanning the glass. A glass lifting assembly is installed below the rollers 201 to lift the glass 1 on the rollers 201 and then cooperate with the glass breaking assembly to break the glass, thereby realizing the breaking of broken glass. It should be noted that there is a gap between the adjacent rollers 201 of the roller conveyor 2, and the upper part of the glass lifting assembly can pass through this gap to lift the glass. A broken glass recycling assembly is also provided below the rollers 201 to catch the broken glass and then recycle the broken glass.
[0025] This invention uses a roller conveyor 2 to transport glass. A glass breaking component is installed above the rollers 201 of the roller conveyor 2, and a glass lifting component is installed below the rollers 201. The glass lifting component can lift the glass 1 on the rollers 201 and then work with the glass breaking component to break the glass, thus achieving the breaking of broken glass, improving breaking efficiency, and avoiding personnel injury caused by human breakage. The broken glass falls onto the broken glass recycling component, which can directly recycle the broken glass, further avoiding personnel injury problems that may be caused by human cleaning, while also improving cleaning efficiency, thereby reducing or avoiding the impact on the quality of other products in the cavity.
[0026] As a preferred embodiment of this invention, it should be further explained that the glass lifting assembly includes a glass lifting plate 4, vertical cylinders 5, and a lower drive mechanism 6 for driving the glass lifting plate 4 to rise and fall. Multiple rows of vertical cylinders 5 are installed on the upper end of the glass lifting plate 4. The projection of each row of vertical cylinders 5 on the horizontal plane is located within the gap between two adjacent rollers 201, so that when the drive mechanism 6 controls the vertical cylinders 5 to rise, the vertical cylinders 5 can pass through the gap between the two rollers 201 and abut against the lower end of the glass 1, thereby driving the glass 1 to disengage from the rollers 201 and cooperate with the glass breaking assembly above to break the glass.
[0027] As a preferred embodiment of this invention, it should be further explained that the lower drive mechanism 6 is a pneumatic cylinder, an electric cylinder, or a hydraulic cylinder. There are two lower drive mechanisms, which are respectively connected to both ends of the glass lifting plate 4, so as to facilitate the stable lifting and lowering of the glass lifting plate 4 by the two lower drive mechanisms 6.
[0028] As a preferred embodiment of this example, it should be further explained that the glass breaking assembly includes a glass breaking plate 7 and an upper drive mechanism 8 for driving the glass breaking plate 7 to rise and fall. The lower end of the glass breaking plate 7 is provided with a plurality of alloy steel hammers for breaking glass, which can ensure that the glass is fully broken. The alloy steel hammers are preferably spiked. The drive mechanism 8 drives the alloy steel hammers to fall, and in conjunction with the glass lifting assembly, the glass can be broken.
[0029] As a preferred embodiment of this example, it should be further explained that the upper drive mechanism 8 is a pneumatic cylinder, an electric cylinder, or a hydraulic cylinder. A cover is installed above the roller conveyor 2, and the cylinder body of the upper drive mechanism 8 is installed on the cover to ensure the stability of the drive mechanism 8. The telescopic rod of the upper drive mechanism 8 is connected to the upper end of the glass breaking plate 7, thereby driving the glass breaking plate 7 to move up and down stably and ensuring the downward pressure of the glass breaking plate 7.
[0030] As a preferred embodiment of this example, it should be further explained that the broken glass recycling assembly includes a recycling plate 9, a pusher plate 10 slidably disposed on the upper end of the recycling plate 9, and a transverse drive mechanism 13 for driving the pusher plate 10 to push away the broken glass on the recycling plate 9. Under normal circumstances, the pusher plate 10 is located on one side of the recycling plate 9, so that the broken glass can fall on the recycling plate 9 on the side of the pusher plate 10 away from the transverse drive mechanism 13, so that the pusher plate 10 can push away all the broken glass. The transverse drive mechanism 13 is disposed on one side of the recycling plate 9. The recycling plate 9 is installed between the roller 201 and all the vertical cylinders 5. The recycling plate 9 has a plurality of vertical through holes that match the vertical cylinders 5 one by one, so as not to affect the vertical cylinders 5 lifting the glass 1. After the vertical cylinders 5 descend, the upper end of the vertical cylinders 5 can be made to be on the same horizontal plane as the upper end of the recycling plate 9, and then the pusher plate 10 is controlled to push away the broken glass.
[0031] As a preferred embodiment of this invention, it should be further explained that a funnel 11 is provided below the glass lifting plate 4, and the other side of the recycling plate 9 is located above the inlet of the funnel 11. A pusher plate can push the broken glass on the recycling plate 9 down from one side and then fall into the funnel 11, reducing the scattering and loss of broken glass and improving the quality and efficiency of recycling. A receiving cart 12 is provided below the outlet of the funnel 11 to facilitate the removal of broken glass. It should be noted that, preferably, the receiving cart 12 is equipped with a ton bag to facilitate the loading of broken glass through the ton bag. When the ton bag is full, another receiving cart 12 can be used to continue recycling.
[0032] As a preferred embodiment of this invention, it should be further noted that the lateral drive mechanism 13 is a pneumatic cylinder, an electric cylinder, or a hydraulic cylinder, and the telescopic rod of the lateral drive mechanism 13 is connected to the push plate 10, making the control simple and stable.
[0033] As a preferred embodiment of this invention, it should be further noted that the glass detection and recycling device also includes a control system. The control system is electrically connected to the roller conveyor 2, scanner 3, glass breaking assembly, glass lifting assembly, and broken glass recycling assembly. The control system can be a programmable logic controller (PLC) capable of receiving detection signals from the scanning device and controlling the sequence and timing of the actions of each drive mechanism based on the signals. Simultaneously, it can monitor and adjust the device's operating parameters, such as the pressure and stroke of the drive mechanisms, to ensure stable operation and good crushing and recycling results.
[0034] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.
Claims
1. A glass testing and recycling device, characterized in that, The system includes a roller conveyor (2) for conveying glass (1) and a scanner (3) for detecting the quality of glass (1). A glass breaking assembly is installed above the rollers (201) of the roller conveyor (2), and a glass lifting assembly is installed below the rollers (201) to lift the glass (1) on the rollers (201) and then cooperate with the glass breaking assembly to break the glass. A broken glass recycling assembly is also provided below the rollers (201) to recycle the broken glass.
2. The glass detection and recycling device according to claim 1, characterized in that, The glass lifting assembly includes a glass lifting plate (4), vertical cylinders (5), and a lower drive mechanism (6) for driving the glass lifting plate (4) to rise and fall. Multiple rows of vertical cylinders (5) are installed on the upper end of the glass lifting plate (4), and the projection of each row of vertical cylinders (5) on the horizontal plane is located in the gap between two adjacent rollers (201).
3. The glass detection and recycling device according to claim 2, characterized in that, The lower drive mechanism (6) is a pneumatic cylinder, an electric cylinder, or a hydraulic cylinder. There are two lower drive mechanisms, which are respectively connected to both ends of the glass lifting plate (4).
4. A glass testing and recycling device according to any one of claims 1-3, characterized in that, The glass breaking assembly includes a glass breaking plate (7) and an upper drive mechanism (8) for driving the glass breaking plate (7) to rise and fall. The lower end of the glass breaking plate (7) is provided with a plurality of alloy steel hammers for breaking glass.
5. A glass testing and recycling device according to claim 4, characterized in that, The upper drive mechanism (8) is a pneumatic cylinder, electric cylinder or hydraulic cylinder. A machine cover is installed above the roller conveyor (2). The cylinder body of the upper drive mechanism (8) is installed on the machine cover. The telescopic rod of the upper drive mechanism (8) is connected to the upper end of the glass break plate (7).
6. A glass detection and recycling device according to claim 2 or 3, characterized in that, The broken glass recycling assembly includes a recycling plate (9), a push plate (10) slidably disposed on the upper end of the recycling plate (9), and a transverse drive mechanism (13) for driving the push plate (10) to push away the broken glass on the recycling plate (9). The transverse drive mechanism (13) is disposed on one side of the recycling plate (9). The recycling plate (9) is installed between the roller (201) and all the vertical cylinders (5). The recycling plate (9) has multiple vertical through holes that match the vertical cylinders (5) one by one.
7. A glass testing and recycling device according to claim 6, characterized in that, A funnel (11) is provided below the glass lifting plate (4), and the other side of the recycling plate (9) is located above the inlet of the funnel (11). A receiving cart (12) is provided below the outlet of the funnel (11).
8. A glass testing and recycling device according to claim 6, characterized in that, The lateral drive mechanism (13) is a pneumatic cylinder, an electric cylinder, or a hydraulic cylinder, and the telescopic rod of the lateral drive mechanism (13) is connected to the push plate (10).
9. A glass testing and recycling device according to claim 1, characterized in that, The glass detection and recycling device also includes a control system, which is electrically connected to the roller conveyor (2), scanner (3), glass breaking assembly, glass lifting assembly and broken glass recycling assembly.