Scrap steel gantry shear
By fixing materials with hydraulically driven pressure plates and shearing blades, combined with a dust collection system and cleaning device, the problems of low shearing efficiency and difficult debris removal are solved, achieving safe and efficient shearing and cleaning.
Patent Information
- Application Number
- CN202422033921.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-08-21
AI Technical Summary
Existing gantry shears are inefficient, prone to ejection when shearing hard and brittle steel, and the debris generated during the shearing process is difficult to clean.
The system employs a hydraulic telescopic column and a servo motor-driven pressure plate and shearing blade, combined with a dust collection system to collect debris, and uses a slider and screw to clean the worktable, thus achieving material fixation and cleaning.
It improves shearing efficiency, prevents hard and brittle steel from ejecting, ensures safety, and facilitates debris collection and cleanup.
Smart Images

Figure CN223656099U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shearing technology, specifically to a scrap steel gantry shear. Background Technology
[0002] Gantry shears are suitable for metal recycling plants, scrap car dismantling yards, and smelting and casting industries to cold-cut various metals and process them into qualified furnace materials. However, existing gantry shears generally have low shearing efficiency, and for some hard and brittle steels, the steel being sheared may sometimes bounce off during shearing, making the discharge direction of the shearing device dangerous and prone to causing injury.
[0003] A search revealed that publication number CN211758858U discloses a material shearing device for a gantry shear. The gantry shear material shearing device includes: a shear head casting; a rotating plate disposed on one side of the shear head casting; a baffle fixedly installed on the rotating plate on the side away from the shear head casting; and a mounting block disposed on one side of the shear head casting, positioned above the rotating plate. This utility model's gantry shear material shearing device, by setting a baffle, can effectively block some harder and brittle steel materials that are ejected, preventing injury from ejected steel and making the working environment safer. Simultaneously, with the cooperation of the threaded sleeve and the lead screw, the baffle can deflect, making it easier to unload when shearing a large number of smaller steel bars or wire ropes at once. However, this device does not fix the material during shearing, which can easily lead to poor shearing. Furthermore, scrap steel surfaces are often covered with iron filings, generating a large amount of debris during shearing that is difficult to clean. Therefore, a scrap steel gantry shear is proposed. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the issues raised in the appeal, this utility model provides a scrap steel gantry shear, thereby resolving the problems mentioned in the background art.
[0006] (II) Technical Solution
[0007] To address the aforementioned problems, the specific technical solution adopted by this utility model is as follows:
[0008] A scrap steel gantry shear includes a workbench and a frame. The top surface of the workbench is provided with the frame, and through slots are opened on both sides of the frame. A first hydraulic telescopic column is provided on the top surface of the frame, and one end of the first hydraulic telescopic column passes through the frame and is connected to a pressure plate. The pressure plate is set inside the frame, and a second hydraulic telescopic column is provided on the top surface of the pressure plate. One end of the second hydraulic telescopic column is connected to a shearing blade. A shearing groove is opened on the top surface of the workbench.
[0009] Furthermore, a servo motor is designed on one side surface of the frame, and a screw is connected to the output end of the servo motor. The screw is set in a slide groove, and the slide groove is opened on the inner wall surface of the frame. A slider slides in the slide groove, and a one-way motor is connected to one end of the slider. The output end of the one-way motor is connected to a cleaning roller.
[0010] Furthermore, the inner wall surface of the frame is provided with a dust suction port, and the dust suction port is connected to a dust suction pipe, the dust suction pipe is connected to a vacuum cleaner, and the vacuum cleaner is connected to a dust collection box, the dust collection box is located in the inner cavity, and the inner cavity is located in the base, the top surface of the base is connected to the top surface of the workbench, and the bottom surface of the base is connected to a support leg.
[0011] Furthermore, an inspection door is provided on one side surface of the base.
[0012] Furthermore, the frame is connected to an observation window via a hinge.
[0013] Furthermore, an operation panel is provided on one side surface of the workbench.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this utility model provides a scrap steel gantry shear, which has the following beneficial effects:
[0016] (1) This utility model adopts a first hydraulic telescopic column, a second hydraulic telescopic column, a pressure plate, a shearing blade, a servo motor, a unidirectional motor, and a vacuum cleaner. In actual use, the material is placed into the frame through the through slot, and the first hydraulic telescopic column is started at the same time. The first hydraulic telescopic column drives the pressure plate to rise, and the pressure plate presses and fixes the material. At the same time, the second hydraulic telescopic column is started, and the shearing blade is driven by the second hydraulic telescopic column to shear the material. The vacuum cleaner is started at the same time as shearing. The vacuum cleaner transports the debris generated by shearing to the dust collection point through the suction pipe and suction port. The material is collected inside the box. After shearing, the servo motor, unidirectional motor, and vacuum cleaner are activated. The servo motor drives the unidirectional motor through the slide, slider, and screw. The unidirectional motor drives the cleaning roller connected to the output end to clean the surface of the workbench. The iron filings generated during cleaning are transported to the dust collection box through the vacuum cleaner, suction pipe, and suction port. The collection of iron filings facilitates later recycling. By pressing and fixing the material, it is prevented from moving during shearing and causing poor shearing. At the same time, it prevents hard and brittle steel from being ejected during shearing, thus protecting the workers. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the structure of a scrap steel gantry shear proposed in this utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the adjustment cavity of this utility model;
[0020] Figure 3 This is a schematic diagram of the sealing plate of this utility model.
[0021] In the picture:
[0022] 1. Workbench; 2. Observation window; 3. Hinge; 4. First hydraulic telescopic column; 5. Frame; 6. Servo motor; 7. Through slot; 8. Operation panel; 9. Inspection door; 10. Support leg; 11. Base; 12. Inner cavity; 13. Dust suction port; 14. Cleaning roller; 15. Pressure plate; 16. Second hydraulic telescopic column; 17. Shearing blade; 18. Dust suction pipe; 19. Vacuum cleaner; 20. Dust collection box; 21. Slider; 22. One-way motor; 23. Screw; 24. Slide. Detailed Implementation
[0023] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0024] According to an embodiment of the present invention, a scrap steel gantry shear is provided.
[0025] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-3As shown, a scrap steel gantry shear according to an embodiment of the present invention includes a workbench 1 and a frame 5. The top surface of the workbench 1 is provided with the frame 5, and through grooves 7 are opened on both sides of the frame 5. The top surface of the frame 5 is provided with a first hydraulic telescopic column 4, and one end of the first hydraulic telescopic column 4 passes through the frame 5 and is connected to a pressure plate 15. The pressure plate 15 is set inside the frame 5, and the top surface of the pressure plate 15 is provided with a second hydraulic telescopic column 16. One end of the second hydraulic telescopic column 16 is connected to a shearing blade 17. The top surface of the workbench 1 is provided with a shearing groove, which can be used in conjunction with the shearing blade 17.
[0026] In one embodiment, a servo motor 6 is designed on one side surface of the frame 5, and a screw 23 is connected to the output end of the servo motor 6. The screw 23 is set in the slide groove 24, and the slide groove 24 is opened on the inner wall surface of the frame 5. A slider 21 slides in the slide groove 24, and a one-way motor 22 is connected to one end of the slider 21. The output end of the one-way motor 22 is connected to the bristle cleaning roller 14.
[0027] In one embodiment, a dust suction port 13 is provided on the inner wall surface of the frame 5, and the dust suction port 13 is connected to a dust suction pipe 18, the dust suction pipe 18 is connected to a vacuum cleaner 19, and the vacuum cleaner 19 is connected to a dust collection box 20. The dust collection box 20 is located in the inner cavity 12, and the inner cavity 12 is located in the base 11. The top surface of the base 11 is connected to the top surface of the workbench 1, and the bottom surface of the base 11 is connected to a support leg 10. The dust collection box 20 can collect debris, which is convenient for later recycling.
[0028] In one embodiment, a maintenance door 9 is provided on one side surface of the base 11, which facilitates the maintenance of the internal equipment of the base 11.
[0029] In one embodiment, the frame 5 is connected to an observation window 2 via a hinge 3, which allows for easy observation of the interior of the frame 5.
[0030] In one embodiment, an operation panel 8 is provided on one side surface of the workbench 1.
[0031] Working principle: The material is placed into the frame 5 through the channel 7. Simultaneously, the first hydraulic telescopic column 4 is activated, which raises the pressure plate 15 to press and fix the material. At the same time, the second hydraulic telescopic column 16 is activated, which drives the shearing blade 17 to shear the material. Simultaneously, the vacuum cleaner 19 is activated, using the suction pipe 18 and suction port 13 to transport the sheared debris to the dust collection box 20 for collection. After shearing is complete, the servo motor 6 and the unidirectional motor 22 are activated. The vacuum cleaner 19 and the servo motor 6 drive the unidirectional motor 22 through the slide 24, slider 21 and screw 23. The unidirectional motor 22 drives the cleaning roller 14 connected to the output end to clean the surface of the workbench 1. The iron filings generated during cleaning are transported to the dust collection box 20 through the vacuum cleaner 19, the suction pipe 18 and the suction port 13. By collecting the iron filings, it is easy to recycle them later. By pressing and fixing the material, it is prevented from moving the material during shearing and causing poor shearing. At the same time, it is prevented from the ejection of hard and brittle steel during shearing, thus protecting the workers.
[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A scrap shear comprising a table (1) and a frame (5), characterized in that, The top surface of the workbench (1) is provided with a frame (5), and the both side surfaces of the frame (5) are provided with through grooves (7), the top surface of the frame (5) is provided with a first hydraulic telescopic column (4), one end of the first hydraulic telescopic column (4) penetrates through the frame (5) and is connected with a pressing plate (15), the pressing plate (15) is arranged in the frame (5), and the top surface of the pressing plate (15) is provided with a second hydraulic telescopic column (16), one end of the second hydraulic telescopic column (16) is connected with a shearing cutter (17), the top surface of the workbench (1) is provided with a shearing groove, the inner wall surface of the frame (5) is provided with a dust suction port (13), the dust suction port (13) is communicated with a dust suction pipe (18), the dust suction pipe (18) is communicated with a dust collector (19), and the dust collector (19) is communicated with a dust collecting box (20), the dust collecting box (20) is arranged in an inner cavity (12), the inner cavity (12) is arranged in a base (11), the top surface of the base (11) is connected with the top surface of the workbench (1), and the bottom surface of the base (11) is connected with supporting legs (10).
2. A scrap shear according to claim 1, characterized in that The both side surfaces of the frame (5) are provided with servo motors (6), and the output ends of the servo motors (6) are connected with screw rods (23), the screw rods (23) are arranged in sliding grooves (24), the sliding grooves (24) are arranged in the inner wall surfaces of the frame (5), the sliding grooves (24) are provided with sliding blocks (21), and one end of the sliding block (21) is connected with unidirectional motors (22), the output ends of the unidirectional motors (22) are connected with hair cleaning rollers (14).
3. A scrap shear according to claim 1, characterized in that The base (11) is provided with an inspection door (9) on one side surface.
4. A scrap shear according to claim 1, characterized in that The frame (5) is connected with an observation window (2) through a hinge (3).
5. A scrap shear according to claim 1, wherein The workbench (1) is provided with an operation panel (8) on one side surface.
Citation Information
Patent Citations
Material shearing device of gantry shears
CN211758858U