Cooling and demolding device for brazed diamond drill bit
By designing a cooling and demolding device for brazed diamond drill bits with clamping and cooling components, the problems of workpiece deformation and unstable demolding during the cooling process were solved, achieving stable clamping and efficient cooling of the workpiece and improving production efficiency.
Patent Information
- Application Number
- CN202423071384.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing brazed diamond drill bit cooling devices are prone to workpiece deformation or damage during the cooling process, and lack effective clamping and limiting capabilities, resulting in unstable demolding.
A cooling and demolding device for brazed diamond drill bits, comprising a clamping assembly and a cooling assembly, was designed. The clamping assembly uses a bidirectional screw and a clamping plate to achieve stable clamping of the workpiece, and the cooling effect is improved by a circulating cooling water tank and a circulating pipe.
It improves the stability and efficiency of the workpiece cooling process, avoids workpiece displacement, enhances the cooling effect, reduces labor intensity, and improves production efficiency.
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Figure CN223656199U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of brazed diamond drill bits, and in particular to a cooling and demolding device for brazed diamond drill bits. Background Technology
[0002] The cooling and demolding process of brazed diamond drill bits involves a dedicated cooling and demolding device. This device includes a fixed upper cooling plate, a lower cooling plate that can move along a guide rail, an electric push rod, and a top rod connected to the electric push rod via a connector. A spring is installed on the top rod. The working process of the mechanism is divided into two steps: cooling and demolding. The design of this device aims to effectively shorten the cooling time after brazing and heat preservation of multi-layer brazed diamond drill bits and solve problems such as demolding difficulties, thereby improving production efficiency and reducing labor intensity.
[0003] Cooling is a critical step in the production of brazed diamond drill bits because it directly affects the quality and performance of the drill bit. Traditional cooling methods, such as slow cooling in a natural environment, may cause thermal stress in the drill bit and mold during the cooling process, leading to deformation or damage. Existing cooling and demolding devices are also relatively simple and lack the ability to clamp and limit the workpiece. The workpiece is placed directly on the lower cooling plate, which can easily cause displacement of the workpiece during lifting and demolding operations. Therefore, we need to upgrade and modify the existing technology to overcome the existing problems and shortcomings. Utility Model Content
[0004] The purpose of this invention is to provide a cooling and demolding device for brazed diamond drill bits to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] Design a cooling and demolding device for brazed diamond drill bits, including a device body. The device body includes a base, a clamping assembly, and a cooling assembly. The base is provided with four sets of positioning posts, and an upper cooling plate is fixed to the top of the positioning posts. A lower cooling plate is provided at the lower end of the upper cooling plate and is slidably sleeved on the positioning posts. The clamping assembly is provided on the surface of the lower cooling plate. The cooling assembly is provided on one side of the base and connected to the upper and lower cooling plates. A lower cylinder is provided at the center of the base, and a ejector pin and a spring are connected to the top of the lower cylinder. The spring is movably sleeved on the outside of the ejector pin and an upper washer is connected to its upper end. The upper washer is attached to the lower end of the lower cooling plate.
[0007] Furthermore, the clamping assembly includes a hinge seat, on one side of which a bidirectional screw is rotatably mounted. Two sets of clamping plates are screwed onto the bidirectional screw in opposite directions. A guide rod is provided on the symmetrical side of the hinge seat on the bidirectional screw. A guide hole is provided on one side of the clamping plate, and the guide rod moves through the guide hole.
[0008] Furthermore, the cooling assembly includes a water tank, a water pump is provided at the upper end of the water tank and a water inlet pipe is connected to the water pump, a connector is provided at the front end of the water inlet pipe and a circulation pipe is connected to the outside of the connector, the other end of the circulation pipe is connected to a water outlet pipe, and the lower end of the water outlet pipe leads to the water tank.
[0009] Furthermore, the hinge seat is fixed on both sides of the upper end of the lower cooling plate, the outer end of the bidirectional screw is provided with two sets of knobs, and the inner side of the clamping plate is provided with a protective pad.
[0010] Furthermore, the circulation pipe is provided with connectors at both ends, and there are two sets of circulation pipes. The two sets of circulation pipes are arranged in an S-shaped structure and are respectively coiled inside the upper cooling plate and the lower cooling plate.
[0011] Furthermore, a water inlet is provided at the upper end of one side of the water tank, and a drain outlet is provided at the lower end of one side of the water tank.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model is equipped with a clamping assembly, a hinge seat, a bidirectional screw, a knob, clamping plates, a guide rod, a guide hole, and a protective pad. The bidirectional screw controls the opposing movement of the clamping plates on both sides, and the clamping plates clamp the workpiece, thereby realizing the limiting operation of the workpiece. This facilitates the stability of the workpiece during cooling and demolding, avoids displacement of the workpiece under force, and improves the stability of the device.
[0014] 2. This utility model is equipped with a water tank, a water pump, an inlet pipe, a connector, a circulation pipe, an outlet pipe, a water inlet, and a drain outlet. Water is drawn from the water tank by the water pump, and the cooling water enters the circulation pipe through the inlet pipe and flows back to the water tank through the outlet pipe. This enables double-sided water cooling of the workpiece. Furthermore, the S-shaped circulation pipe can increase the contact area and time between the cooling water and the cooling plate, further improving the cooling effect on the workpiece.
[0015] Specific embodiments of the present invention are disclosed in detail with reference to the following description and accompanying drawings, indicating how the principles of the present invention can be employed. It should be understood that the embodiments of the present invention are not limited in scope. Within the spirit and scope of the appended claims, the embodiments of the present invention include many changes, modifications, and equivalents. Attached Figure Description
[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0017] Figure 1 This is a schematic diagram of the overall structure of a cooling and demolding device for brazed diamond drill bits according to the present invention;
[0018] Figure 2 This is a schematic diagram of the working structure of a cooling and demolding device for brazed diamond drill bits according to the present invention;
[0019] Figure 3 An exploded view of the clamping assembly of a cooling and demolding device for brazed diamond drill bits according to this utility model;
[0020] Figure 4 This is an exploded view of the cooling component of a cooling and demolding device for a brazed diamond drill bit according to the present invention;
[0021] Figure 5 This is an exploded view of the demolding structure of a cooling and demolding device for brazed diamond drill bits according to this utility model.
[0022] In the diagram: 1. Device body; 2. Base; 21. Positioning pin; 3. Upper cooling plate; 4. Lower cooling plate; 5. Clamping assembly; 51. Hinge seat; 52. Two-way screw; 53. Knob; 54. Clamping plate; 55. Guide rod; 56. Guide hole; 57. Protective pad; 6. Cooling assembly; 61. Water tank; 62. Water pump; 63. Inlet pipe; 64. Connector; 65. Circulation pipe; 66. Outlet pipe; 67. Water inlet; 68. Drain outlet; 7. Lower cylinder; 8. Ejector pin; 9. Spring; 91. Upper washer. Detailed Implementation
[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0024] like Figure 1As shown in Figure 5, this embodiment provides a cooling and demolding device for brazed diamond drill bits, including a device body 1. The device body 1 includes a base 2, a clamping assembly 5, and a cooling assembly 6. The base 2 is provided with four sets of positioning posts 21, and an upper cooling plate 3 is fixed to the top of the positioning posts 21. A lower cooling plate 4 is provided at the lower end of the upper cooling plate 3, and the lower cooling plate 4 is slidably sleeved on the positioning posts 21. The clamping assembly 5 is provided on the surface of the lower cooling plate 4. The cooling assembly 6 is provided on one side of the base 2 and connected to the upper cooling plate 3 and the lower cooling plate 4. A lower cylinder 7 is provided at the center of the base 2, and a ejector pin 8 and a spring 9 are connected to the top of the lower cylinder 7. The spring 9 is movably sleeved on the outside of the ejector pin 8 and an upper gasket 91 is connected to the upper end. The upper gasket 91 is attached to the lower end of the lower cooling plate 4.
[0025] Preferably, the clamping assembly 5 includes a hinge seat 51, a bidirectional screw 52 is rotatably mounted on one side of the hinge seat 51, two sets of clamping plates 54 are screwed onto the bidirectional screw 52 in opposite directions, a guide rod 55 is provided on the hinge seat 51 on the symmetrical side of the bidirectional screw 52, a guide hole 56 is provided on one side of the clamping plate 54, the guide rod 55 moves through the guide hole 56, the hinge seat 51 is fixed on both sides of the upper end of the lower cooling plate 4, two sets of knobs 53 are provided on the outer end of the bidirectional screw 52, and a protective pad 57 is provided on the inner side of the clamping plate 54;
[0026] The rotation of the bidirectional screw 52 is controlled by the knob 53. The bidirectional screw 52 drives the two clamping plates 54 on both sides to move inward. The clamping plates 54 move along the guide rod 55, thereby realizing the clamping and limiting operation of the workpiece. This facilitates the maintenance of the stability of the workpiece during cooling and demolding, avoids displacement of the workpiece under force, and improves the stability of the device.
[0027] Preferably, the cooling assembly 6 includes a water tank 61. A water pump 62 is provided at the upper end of the water tank 61 and a water inlet pipe 63 is connected to the water pump 62. A connector 64 is provided at the front end of the water inlet pipe 63 and a circulation pipe 65 is connected to the outside of the connector 64. The other end of the circulation pipe 65 is connected to an outlet pipe 66. The lower end of the outlet pipe 66 leads into the water tank 61. Connectors 64 are provided at both ends of the circulation pipe 65. Two sets of circulation pipes 65 are provided. The two sets of circulation pipes 65 are arranged in an S-shaped structure and are respectively coiled inside the upper cooling plate 3 and the lower cooling plate 4. A water inlet 67 is provided at the upper end of one side of the water tank 61 and a drain outlet 68 is provided at the lower end of one side of the water tank 61.
[0028] Water is drawn from the water tank 61 by the water pump 62, sent to the circulation pipe 65 through the water inlet pipe 63 for circulation cooling, and returned to the water tank 61 through the water outlet pipe 66. This enables the circulation and guidance of cooling water, which facilitates water cooling of the workpiece and maintains the cooling effect of the cooling water. The S-shaped circulation pipe 65 can increase the contact area and time between the cooling water and the cooling plate, further improving the cooling effect on the workpiece.
[0029] The working principle and process of this utility model are as follows: During use, the workpiece can be placed on the lower cooling plate 4. The double-ended screw 52 is rotated by the knob 53, which drives the two side clamping plates 54 to move inwards. The clamping plates 54 move along the guide rod 55 and are attached to both sides of the workpiece by the protective pads 57, thus achieving clamping and limiting of the workpiece and maintaining its stability. At this time, the ejector pin 8 can be driven to rise by the lower cylinder 7. The upper pad 91 contacts the bottom surface of the lower cooling plate 4 and compresses the spring 9, causing it to contract. The lower cylinder 7 continues to extend and retract, causing the lower cooling plate 4 to rise along the positioning post 21. Stop when the upper surface of the workpiece is in contact with the lower surface of the upper cooling plate 3. At this time, the water pump 62 draws cooling water from the water tank 61 and sends it to the circulation pipe 65 through the water inlet pipe 63 for circulation, thereby cooling the workpiece. Finally, the water flows back to the water tank 61 through the water outlet pipe 66. At this time, the lower cylinder 7 is raised and the lower cooling plate 4 cannot move. At this time, the spring 9 will be compressed again, and the ejector pin 8 will pass through the center hole of the lower cooling plate 4 and push out the brazed diamond drill bit, so that the brazed diamond drill bit is detached from the workpiece. After the drill bit is pushed out, the equipment can be reset.
[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0031] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
Claims
1. A brazed diamond bit cooling and demolding apparatus, characterized by: The utility model provides a kind of device, including device body (1), the device body (1) inside contains pedestal (2), clamping component (5) and cooling component (6), the pedestal (2) is provided with four groups of positioning column (21) and positioning column (21) top is fixed with upper cooling plate (3), the lower end of the upper cooling plate (3) is equipped with lower cooling plate (4) and lower cooling plate (4) is slidably sleeved on positioning column (21), the clamping component (5) is arranged on the surface of lower cooling plate (4), the cooling component (6) is arranged on the side of pedestal (2) and is connected to upper cooling plate (3) and lower cooling plate (4) inside, the lower end of the pedestal (2) is equipped with lower cylinder (7) and lower cylinder (7) top is connected with thimble (8) and spring (9), the spring (9) is movably sleeved on the outside of thimble (8) and upper gasket (91) is connected to upper end, the upper gasket (91) is attached to the lower end of lower cooling plate (4).
2. The brazed diamond bit cooling and demolding device according to claim 1, characterized in that: The clamping component (5) includes a hinged seat (51), a bidirectional screw rod (52) is rotatably installed on one side of the hinged seat (51), two sets of clamping plates (54) are oppositely screwed on the bidirectional screw rod (52), a guide rod (55) is arranged on the side of the hinged seat (51) symmetrically to the bidirectional screw rod (52), a guide hole (56) is formed in one side of the clamping plate (54), and the guide rod (55) is movably penetrated into the guide hole (56).
3. The brazed diamond bit cooling and demolding device according to claim 1, characterized in that: The cooling component (6) includes a water tank (61), a water pump (62) is arranged on the upper end of the water tank (61), a water inlet pipe (63) is connected to the water pump (62), a connector (64) is arranged on the front end of the water inlet pipe (63), a circulation pipe (65) is connected to the outside of the connector (64), a water outlet pipe (66) is connected to the other end of the circulation pipe (65), and the lower end of the water outlet pipe (66) is communicated with the water tank (61).
4. The brazed diamond bit cooling and demolding device of claim 2, wherein: The hinged seat (51) is fixed on the upper end of the lower cooling plate (4) on both sides, the bidirectional screw rod (52) is provided with two sets of knobs (53) on the outer end, and the inner side of the clamping plate (54) is provided with a protective pad (57).
5. The brazed diamond bit cooling and demolding device of claim 3, wherein: The circulation pipe (65) is provided with a connector (64) at both ends, and the circulation pipe (65) is provided with two sets, which are S-shaped and arranged in the upper cooling plate (3) and the lower cooling plate (4) respectively.
6. The brazed diamond bit cooling and demolding apparatus of claim 3, wherein: A water inlet (67) is arranged on the upper end of one side of the water tank (61), and a water outlet (68) is arranged on the lower end of one side of the water tank (61).