Calibration device of nut welding machine

Abstract

The utility model relates to the technical field of nut processing, and discloses a calibration device of a nut welding machine, which comprises a stabilizing assembly, a welding assembly, a feeding assembly, a platform assembly, a regulation and control assembly, a calibration assembly and a driving assembly, the stabilizing assembly comprises a stabilizing bottom plate, a support frame is fixed on the stabilizing bottom plate, a mounting plate is fixed on the support frame, and the welding assembly is fixed on the mounting plate. A welding assembly used for welding nuts is fixed to the mounting plate, a feeding assembly used for conveying the nuts is mounted on the supporting frame, a platform assembly used for providing mounting space for the nuts is mounted on the stable bottom plate, the feeding assembly is located between the welding assembly and the platform assembly, and the platform assembly comprises a platform plate arranged on the stable bottom plate. The calibration assembly is installed on the platform assembly, the regulation and control assembly is controlled to ascend and descend through the driving assembly, the calibration ring is arranged on the side portion of the nut in a sleeving mode and meanwhile descends to the upper surface of the welding metal piece, then the nut in the calibration ring is welded through the welding assembly, and the accuracy of the welding position is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of nut processing technology, specifically a calibration device for a nut welding machine. Background Technology

[0002] A nut welding machine is a specialized device for welding nuts onto metal parts, widely used in the production of automobiles, home appliances, and other metal products. Its main working principle is to use arc welding or resistance welding technology to firmly weld the nut to the workpiece. It can complete the welding quickly, making it suitable for mass production. By precisely controlling welding parameters, it ensures weld strength and quality. It is typically equipped with automated equipment to reduce manual operation and improve production efficiency. It can be used to weld nuts of different sizes and types, adapting to various industrial needs.

[0003] Currently, existing nut welding machines weld nuts to metal parts by feeding the nut onto the metal part and then lowering the welding head to weld the nut to the metal part. However, during welding, the nut is prone to shifting, resulting in inaccurate welding position and certain defects. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a calibration device for a nut welding machine. This device has the advantages of calibrating the welding position of the nut, improving the accuracy of the welding position, and solving the problem that the nut is prone to displacement when welding with metal parts, resulting in inaccurate welding position.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a calibration device for a nut welding machine, comprising a stabilizing component, a welding component, a feeding component, a platform component, a control component, a calibration component, and a driving component. The stabilizing component includes a stabilizing base plate, a support frame fixed on the stabilizing base plate, a mounting plate fixed on the support frame, and a welding component for welding nuts fixed on the mounting plate.

[0006] The support frame is equipped with a feeding assembly for conveying nuts.

[0007] A platform assembly for providing installation space for nuts is mounted on the stabilizing base plate, and a feeding assembly is located between the welding assembly and the platform assembly.

[0008] The platform component includes a platform plate set on a stable base plate, a base fixed on the platform plate, a connecting plate installed inside the base plate, an installation head installed on the connecting plate, a docking rod installed on the installation head, and a sleeve hole opened on the platform plate, the sleeve hole penetrating the platform plate and the connecting plate, and a control component for lifting and moving is movably fitted inside the sleeve hole.

[0009] The control assembly is equipped with a calibration component for adjusting and calibrating the welding position of the nut.

[0010] The bottom of the platform plate is fixed with a drive component for driving the control component to move up and down.

[0011] As a further improvement to the above solution, the welding assembly includes a welding machine fixed on the mounting plate, and a welding head is installed at the output end of the welding machine, with the welding head corresponding to the mounting head.

[0012] With the above technical solution, the welding machine is fixed vertically on the mounting plate, so that the welding head installed on the output end can correspond to the mounting head, and can perform welding on the nut when they are close to each other.

[0013] As a further improvement to the above solution, the feeding assembly includes an electric telescopic rod fixed on the support frame, a feeding head fixed at the output end of the electric telescopic rod, a feeding interface opened on the feeding head, the feeding interface passing through the bottom of the feeding head, and the feeding head located between the welding head and the mounting head.

[0014] Through the above technical solution, the feeding interface opened on the feeding head corresponds to the welding head and the mounting head, so that when the welding head descends and docks with the mounting head, the nut placed on the feeding head can be fed between the mounting head and the welding head for welding.

[0015] As a further improvement to the above solution, a connector is fixed to the bottom of the platform plate, and a connecting ring is rotatably connected to one end of the connector. An adjusting motor is installed on the connecting ring, and the adjusting motor is fixed to the stable base plate.

[0016] Through the above technical solution, the output end of the adjusting motor and the connector are connected to the fixed position by a connecting ring thread. When the adjusting motor is running, the output end drives the platform plate to rotate, thereby achieving the function of adjusting the angle.

[0017] As a further improvement to the above solution, the control component includes an adjusting rod that is movably sleeved in the sleeve hole, a sleeve rod fixed to one end of the adjusting rod, an extension rod movably sleeved on the sleeve rod, a connecting button fixed on the extension rod, and a connecting block threadedly connected to the connecting button.

[0018] Through the above technical solution, the connecting button and the connecting block are threaded together to realize the installation of the control component and the calibration component. When the control component moves up and down, the height of the calibration component can be adjusted. At the same time, the extension rod can move up and down on the side of the mounting rod, so that when the welding head pushes the nut down into the calibration component, the extension rod slides down on the side of the mounting rod until the nut is connected with the mounting head.

[0019] As a further improvement to the above solution, a tension spring is movably sleeved on the side of the sleeve rod, and the tension spring is attached between the adjusting rod and the extension rod.

[0020] Through the above technical solution, the tension spring is used to push the extension rod upward, so that the calibration component can provide stable support for the nut. When the welding head is released from the force against the nut, the tension spring pushes the extension rod, so that the calibration component moves upward and returns to the initial position.

[0021] As a further improvement to the above solution, the side of the adjusting rod is provided with a tooth profile, and the driving assembly includes a driving box fixed to the bottom of the platform plate. A driving motor is fixed inside the driving box, and a driving gear is fixed to the output end of the driving motor. The driving gear meshes with the tooth profile.

[0022] Through the above technical solution, the output end of the drive motor has the function of bidirectional rotation. The output end drives the drive gear to rotate in the forward or reverse direction, and under the action of meshing with the tooth profile on the adjusting rod, the function of controlling the lifting and lowering of the adjustment component is realized, that is, the height of the calibration component can be adjusted.

[0023] As a further improvement to the above solution, the calibration component includes a calibration ring fixed on the connecting block, and a number of retaining clamps are movably connected inside the calibration ring.

[0024] With the above technical solution, the retaining plates are evenly distributed and can clamp the sides of nuts of different diameters, thereby improving the stability of the nuts during welding.

[0025] As a further improvement to the above solution, a stabilizing rod is fixed to the rear side of the fixing clamp, and a thrust spring is fitted on the stabilizing rod. The stabilizing rod is movably sleeved inside the calibration ring, while one end of the thrust spring is attached to the calibration ring.

[0026] The above technical solution provides multiple slots within the calibration ring, and the retaining clamp is arc-shaped and fitted into the slot. The stability of the retaining clamp's movement is improved by the telescopic movement of the stabilizing rod within the slot. Simultaneously, the retaining clamp is clamped to the side of the nut by the thrust of the thrust spring.

[0027] As a further improvement to the above solution, a positioning rod is threadedly connected to the side of the connecting block, and one end of the positioning rod is attached to the side of the connecting button.

[0028] By using the above technical solution, the positioning rod is rotated so that its front end is pressed tightly against the side of the connecting button, thus fully fixing the connecting button and the connecting block.

[0029] Compared with the prior art, the present invention provides a calibration device for a nut welding machine, which has the following beneficial effects:

[0030] 1. The calibration device of this nut welding machine has a calibration component installed on the platform assembly. The drive assembly controls the lifting and moving of the adjustment component, so that the calibration ring is fitted on the side of the nut and lowers to the upper surface of the welding metal part. Then, the welding assembly welds the nut inside the calibration ring, which effectively improves the accuracy of the welding position.

[0031] 2. The calibration device of this nut welding machine has multiple fixed clamps evenly arranged in the calibration ring. When the control component rises to pick up the nut, the rebound force of the thrust spring can clamp the nut on nuts of different diameters. This allows for the calibration and fixed welding of nuts of different diameters, further improving the flexibility of the device. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of the overall external structure of the device of this utility model;

[0033] Figure 2 This utility model Figure 1 Schematic diagram of the structure at point A in the middle;

[0034] Figure 3 This is a schematic diagram of the overall connection structure of the platform component and calibration component of this utility model;

[0035] Figure 4 This is a schematic diagram of the overall connection structure between the platform component and the drive component of this utility model;

[0036] Figure 5 This is a schematic diagram of the overall structure of the platform components of this utility model;

[0037] Figure 6 This is a schematic diagram of the connection structure between the control component and the calibration component of this utility model;

[0038] Figure 7 This is a schematic diagram of the connection structure between the control component and the drive component of this utility model;

[0039] Figure 8 This is a schematic diagram of the overall structure of the fixing clamp of this utility model.

[0040] The attached diagram lists the components represented by each number as follows:

[0041] 1. Stabilizing components; 101. Stabilizing base plate; 102. Support frame; 103. Mounting plate;

[0042] 4. Welding components; 401. Welding machine; 402. Welding head;

[0043] 5. Feeding assembly; 501. Electric telescopic rod; 502. Feeding head; 503. Feeding interface;

[0044] 6. Platform components; 601. Platform plate; 602. Connector; 603. Connecting ring; 604. Adjusting motor; 605. Base; 606. Connecting plate; 607. Mounting head; 608. Connecting rod; 609. Sleeve hole;

[0045] 7. Adjustment components; 701. Adjusting rod; 703. Tooth profile; 704. Mounting rod; 705. Extension rod; 706. Tension spring; 707. Connecting button;

[0046] 8. Calibration components; 801. Connecting block; 802. Positioning rod; 803. Calibration ring; 804. Fixing clamp; 8041. Stabilizing rod; 8042. Thrust spring;

[0047] 9. Drive assembly; 901. Drive box; 902. Drive motor; 903. Drive gear. Detailed Implementation

[0048] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0049] Please see Figures 1-8 As shown, the calibration device for the nut welding machine proposed in this embodiment includes a stabilizing component 1, a welding component 4, a feeding component 5, a platform component 6, a control component 7, a calibration component 8, and a drive component 9. The stabilizing component 1 includes a stabilizing base plate 101, a support frame 102 fixed on the stabilizing base plate 101, a mounting plate 103 fixed on the support frame 102, and a welding component 4 for welding nuts fixed on the mounting plate 103. The stabilizing base plate 101 is used to improve the overall stability of the device and to elevate the welding component 4 and the feeding component 5 through the support frame 102.

[0050] A feeding assembly 5 for conveying nuts is installed on the support frame 102.

[0051] A platform assembly 6 for providing installation space for nuts is installed on the stabilizing base plate 101. The feeding assembly 5 is located between the welding assembly 4 and the platform assembly 6. When the welding assembly 4 moves closer to the platform assembly 6, it can bring the nuts on the feeding assembly 5 onto the platform assembly 6.

[0052] Platform component 6 includes a platform plate 601 mounted on a stable base plate 101. A base 605 is fixed on the platform plate 601. A connecting plate 606 is installed inside the base 605. An installation head 607 is installed on the connecting plate 606. A docking rod 608 is installed on the installation head 607. At the same time, a sleeve hole 609 is opened on the platform plate 601, which passes through the platform plate 601 and the connecting plate 606. An adjustment component 7 for lifting and moving is movably sleeved inside the sleeve hole 609. The platform plate 601 provides installation space for welded parts and nuts, facilitating welding operations between nuts and welded parts.

[0053] The control component 7 is equipped with a calibration component 8 for adjusting and calibrating the welding position of the nut.

[0054] The bottom of the platform plate 601 is fixed with a drive component 9 for driving the lifting and moving of the control component 7.

[0055] The working principle of the calibration device for the nut welding machine proposed in this embodiment is as follows: During use, the nut is conveyed between the welding assembly 4 and the platform assembly 6 through the feeding assembly 5, so that the nut, welding assembly 4 and platform assembly 6 are on the same vertical line. The welding assembly 4 moves downward and takes the nut out from the feeding assembly 5, so that the nut enters the adjustment assembly 7, the position of the nut is adjusted, and under the continuous downward force, the welding assembly 4 and platform assembly 6 can perform welding processing on the nut. Example

[0056] Please see Figures 1-8As shown, the calibration device for the nut welding machine proposed in this embodiment, based on Embodiment 1, further includes, in addition to, a welding assembly 4 comprising a welding machine 401 fixed on a mounting plate 103, a welding head 402 mounted on the output end of the welding machine 401, the welding head 402 corresponding to the mounting head 607, and a feeding assembly 5 comprising an electric telescopic rod 501 fixed on a support frame 102, a feeding head 502 fixed on the output end of the electric telescopic rod 501, and a feeding interface 503 provided on the feeding head 502, the feeding interface 503 penetrating the feeding head 502. At the bottom of head 502, the feeding head 502 is located between welding head 402 and mounting head 607. A connecting head 602 is fixed to the bottom of platform plate 601. One end of the connecting head 602 is rotatably connected to a connecting ring 603. An adjusting motor 604 is mounted on the connecting ring 603 and fixed to the stable base plate 101. The control assembly 7 includes an adjusting rod 701 movably sleeved within a sleeve hole 609. One end of the adjusting rod 701 is fixed to a sleeve rod 704. An extension rod 705 is movably sleeved on the sleeve rod 704. A fixed extension rod 705 is mounted on the extension rod 705. A connecting button 707 is fixed. The calibration assembly 8 includes a connecting block 801 threaded onto the connecting button 707. A tension spring 706 is movably sleeved on the side of the sleeve rod 704. The tension spring 706 fits between the adjusting rod 701 and the extension rod 705. The side of the adjusting rod 701 is provided with a tooth profile 703. Meanwhile, the drive assembly 9 includes a drive box 901 fixed to the bottom of the platform plate 601. A drive motor 902 is fixed inside the drive box 901. A drive gear 903 is fixed to the output end of the drive motor 902. The drive gear 903 and the tooth profile 703 are connected. 03 Engagement, the calibration assembly 8 includes a calibration ring 803 fixed on the connecting block 801, a plurality of retaining plates 804 are movably connected inside the calibration ring 803, a stabilizing rod 8041 is fixed on the rear side of the retaining plate 804, a thrust spring 8042 is fitted on the stabilizing rod 8041, the stabilizing rod 8041 is movably sleeved inside the calibration ring 803, and one end of the thrust spring 8042 is attached to the inside of the calibration ring 803, a positioning rod 802 is threadedly connected to the side of the connecting block 801, and one end of the positioning rod 802 is attached to the side of the connecting button 707.

[0057] In this design, the welding machine 401 is vertically fixed on the mounting plate 103, allowing the welding head 402 mounted on the output end to correspond with the mounting head 607. When they approach each other, the welding head 402 can weld the nut. The feeding port 503 of the feeding head 502 corresponds to both the welding head 402 and the mounting head 607, allowing the nut placed on the feeding head 502 to be fed between the mounting head 607 and the welding head 402 for welding when the welding head 402 descends to align with the mounting head 607. The output end of the adjusting motor 604 is connected to the connector 602 via a connecting ring 603. The screw connection is fixed. When the adjusting motor 604 is operating, its output end drives the platform plate 601 to rotate, thereby adjusting the angle. The connecting button 707 is screwed to the connecting block 801, enabling the installation of the adjusting component 7 and the calibration component 8. When the adjusting component 7 moves up and down, it adjusts the height of the calibration component 8. At the same time, the extension rod 705 can move up and down on the side of the mounting rod 704. When the welding head 402 pushes the nut downward into the calibration component 8, the extension rod 705 slides downward on the side of the mounting rod 704 until the nut aligns with the mounting head 607. The tension spring 706 is used to push the extension rod 705 upwards, enabling the calibration component 8 to provide stable support for the nut. When the welding head 402 disengages from the force resisting the nut, the tension spring 706 pushes the extension rod 705, causing the calibration component 8 to move upwards and return to its initial position. The output end of the drive motor 902 has a bidirectional rotation function, driving the drive gear 903 to rotate clockwise or counterclockwise. Under the force of the gear engaging with the tooth profile 703 on the adjusting rod 701, the lifting and lowering of the regulating component 7 is controlled, that is, the height of the calibration component 8 is adjusted and fixed. The clamping plates 804 are evenly distributed and can clamp the sides of nuts of different diameters, improving the stability of the nuts during welding. The calibration ring 803 has multiple slots. The fixing clamping plate 804 is arc-shaped and fits in the slot. The stabilizing rod 8041 moves telescopically in the slot, improving the stability of the moving of the fixing clamping plate 804. At the same time, the thrust of the thrust spring 8042 makes the fixing clamping plate 804 clamp the side of the nut. By rotating the positioning rod 802, the front end of the positioning rod 802 is pressed against the side of the connecting button 707, thus fully fixing the connecting button 707 and the connecting block 801.

[0058] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A calibration device for a nut welding machine, comprising a stabilizing component, a welding component, a feeding component, a platform component, a control component, a calibration component, and a drive component, characterized in that, The stabilizing component includes a stabilizing base plate, a support frame fixed on the stabilizing base plate, a mounting plate fixed on the support frame, and a welding component for welding nuts fixed on the mounting plate. The support frame is equipped with a feeding assembly for conveying nuts; A platform assembly for providing installation space for the nut is mounted on the stabilizing base plate, and the feeding assembly is located between the welding assembly and the platform assembly; The platform component includes a platform plate set on a stable base plate, a base fixed on the platform plate, a connecting plate installed inside the base plate, an installation head installed on the connecting plate, a docking rod installed on the installation head, and a sleeve hole opened on the platform plate, the sleeve hole penetrating the platform plate and the connecting plate, and a control component for lifting and moving is movably sleeved inside the sleeve hole. The control component is equipped with a calibration component for adjusting and calibrating the welding position of the nut; The bottom of the platform plate is fixed with a drive component for driving the control component to move up and down.

2. The calibration device for a nut welding machine according to claim 1, characterized in that: The welding assembly includes a welding machine fixed on a mounting plate, and a welding head is installed at the output end of the welding machine, with the welding head corresponding to the mounting head.

3. The calibration device for a nut welding machine according to claim 1, characterized in that: The feeding assembly includes an electric telescopic rod fixed on a support frame, a feeding head fixed at the output end of the electric telescopic rod, a feeding interface on the feeding head that extends through the bottom of the feeding head, and the feeding head located between the welding head and the mounting head.

4. The calibration device for a nut welding machine according to claim 1, characterized in that: The bottom of the platform plate is fixed with a connector, one end of which is rotatably connected to a connecting ring. An adjustment motor is installed on the connecting ring and is fixed to the stable base plate.

5. The calibration device for a nut welding machine according to claim 1, characterized in that: The control component includes an adjusting rod that is movably fitted into the sleeve hole, a sleeve rod fixed to one end of the adjusting rod, an extension rod movably fitted onto the sleeve rod, and a connecting button fixed to the extension rod. The calibration component includes a connecting block threaded onto the connecting button.

6. The calibration device for a nut welding machine according to claim 5, characterized in that: A tension spring is movably sleeved on the side of the set rod, and the tension spring is attached between the adjusting rod and the extension rod.

7. The calibration device for a nut welding machine according to claim 6, characterized in that: The side of the adjusting rod is provided with a tooth profile, and the driving assembly includes a driving box fixed to the bottom of the platform plate. A driving motor is fixed inside the driving box, and a driving gear is fixed to the output end of the driving motor. The driving gear meshes with the tooth profile.

8. The calibration device for a nut welding machine according to claim 5, characterized in that: The calibration assembly includes a calibration ring fixed on the connecting block, and several retaining clamps are movably connected inside the calibration ring.

9. The calibration device for a nut welding machine according to claim 8, characterized in that: A stabilizing rod is fixed to the rear side of the fixing clamp, and a thrust spring is fitted on the stabilizing rod. The stabilizing rod is movably sleeved inside the calibration ring, while one end of the thrust spring is attached to the calibration ring.

10. A calibration device for a nut welding machine according to claim 8, characterized in that: The side of the connecting block is threaded with a positioning rod, one end of which is attached to the side of the connecting button.

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