Special tool clamp for machining special steel chain

Abstract

The utility model discloses a special work fixture for machining special steel chains, which relates to the technical field of special steel chain machining and comprises a combined fixture. The combined clamp comprises an outer die used for clamping and positioning the special steel chain body and a replaceable inner die. The outer mold comprises a positioning plate, an outer ring fixed to the upper side of the positioning plate, a supporting plate fixed to the edge of the lower side of the positioning plate, and supporting feet fixed to the outer portion of the supporting plate in a sleeving mode through fasteners. The inner die comprises a die base embedded in the positioning plate, a die plate fixed to the upper side of the die base and a die core fixed to the upper side of the die plate. The inner die and the outer die are used in cooperation, a positioning mechanism of the positioning knob is adopted, accurate positioning of the special steel chain in the machining process is guaranteed, machining errors can be reduced, the inner die is replaceable, the size of the inner die can be flexibly adjusted according to the special steel chains of different specifications and types, and machining efficiency is improved. The machining requirements of special steel chains with different diameters are met, and the application range of the clamp is widened.

Description

TECHNICAL FIELD

[0001] The utility model belongs to special steel chain processing technical field, especially a kind of special tooling fixture for processing special steel chain. BACKGROUND

[0002] Special steel chain is widely used in various industrial fields, such as hoisting machinery, conveying equipment, agricultural machinery, etc. Its performance is directly related to the safety and reliability of related mechanical equipment. Therefore, it is crucial to ensure the quality of special steel chain during manufacturing process. The processing technology of special steel chain is complex, involving heat treatment, welding, surface treatment and other links, and each step requires high precision and stability.

[0003] Traditional special steel chain processing fixture is usually designed with fixed size, which cannot flexibly cope with different specifications of special steel chain, resulting in the need for multiple fixtures when facing diversified product demands, increasing costs. Some existing fixtures lack sufficient precision control means when fixing special steel chain, which may cause processing errors and affect the quality of final products. The operation process of some old fixtures is complicated, and the installation and disassembly process takes a long time, reducing production efficiency and may require professional skills to use correctly.

[0004] Therefore, we provide a special tooling fixture for processing special steel chain to solve the above problems. SUMMARY

[0005] The utility model aims at providing a special tooling fixture for processing special steel chain, which solves the problem of fixed size of existing special steel chain processing fixture and inconvenient operation by setting the cooperation of inner and outer molds and the positioning mechanism of positioning knob.

[0006] To solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a special tooling fixture for processing special steel chain, which comprises a combined fixture. The combined fixture comprises an outer mold for clamping and positioning the special steel chain body, and a replaceable inner mold.

[0008] The outer mold comprises a positioning plate, an outer ring fixed on the upper side of the positioning plate, a support plate fixed on the lower side of the positioning plate, and a support leg fixed on the outer part of the support plate through a fastener.

[0009] The inner mold comprises a mold seat embedded in the inner part of the positioning plate, a mold plate fixed on the upper side of the mold seat, and a mold core fixed on the upper side of the mold plate. The special steel chain body is sleeved on the outer part of the mold core, and the special steel chain body is located in the inner ring of the outer ring.

[0010] The utility model further sets up, the corner of positioning board is equipped with mounting hole, its mounting hole is equipped with fastener in screw thread adaptation, positioning board is fixed with outer mounting surface through fastener.

[0011] The utility model further sets up, the outer ring circumference side is evenly equipped with screw hole, its screw hole is equipped with positioning knob in screw thread adaptation, the inner end of positioning knob is in contact with the outer surface of special steel chain body.

[0012] The utility model further sets up, the middle position of positioning board is equipped with slot, its slot is adapted with mould seat.

[0013] The utility model further sets up, the outer side of mould core is evenly provided with antiskid line, and the size of mould core is provided with multiple.

[0014] The utility model further sets up, the mould core circumference side is parallel with the inner side of outer ring and sets up, the bottom of the inner wall of outer ring is attached with mould plate side, and the bottom of mould plate is attached and sets up on the upside of positioning board.

[0015] The utility model further sets up, the limit hole for fastener installation is opened to the vertical arrangement of the edge of support board, and the chamber containing support board is set up in the inside of support leg.

[0016] The utility model has the following beneficial effects:

[0017] 1, the utility model discloses a cooperation of the use of inner mould and outer mould and the positioning mechanism of positioning knob, ensures the accurate positioning of special steel chain in the processing, helps to reduce the processing error, improves the consistency and accuracy of finished product, and the inner mould is replaceable, can flexibly adjust the inner mould size according to different specifications and types of special steel chain, to satisfy the processing requirement of different diameter special steel chain, improve the application range of clamp.

[0018] 2, the utility model discloses the installation of outer mould auxiliary inner mould, especially the slot setting of positioning board is adapted with mould seat, and the limitation of positioning board and outer ring to mould plate, while assisting the fixed position of inner mould, it is convenient to quickly dismount. DRAWINGS

[0019] Figure 1 It is the whole structure upper part schematic view of a kind of processing special steel chain's special tooling fixture.

[0020] Figure 2 It is the whole structure lower part schematic view of a kind of processing special steel chain's special tooling fixture.

[0021] Figure 3 It is the inner mould assembly schematic view in a kind of processing special steel chain's special tooling fixture.

[0022] Figure 4 It is a slot position opening schematic diagram in a special tooling fixture for processing special steel chain.

[0023] Figure 5 It is an upper part schematic diagram of an inner mold in a special tooling fixture for processing special steel chain.

[0024] Figure 6 It is a lower part schematic diagram of an inner mold in a special tooling fixture for processing special steel chain.

[0025] In the drawings, the components represented by each reference numeral are listed as follows:

[0026] 100, outer mold; 101, positioning plate; 101a, slot position; 102, outer ring; 102a, screw hole; 102b, positioning knob; 103, support leg; 104, support plate; 200, special steel chain body; 300, inner mold; 301, mold core; 302, mold base; 303, mold plate. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0028] EMBODIMENT

[0029] Please refer to Figures 1-6 The present application is a special tooling fixture for processing special steel chain, which comprises a combined fixture. The combined fixture comprises an outer mold 100 for clamping and positioning the special steel chain body 200, and a replaceable inner mold 300. The combined fixture can adapt to the processing requirements of special steel chains of different sizes and types by combining the outer mold 100 and the inner mold 300. The outer mold 100 provides overall structural support to ensure stability during processing. The replaceable inner mold 300 improves the versatility of the fixture to meet the processing requirements of special steel chains of different specifications.

[0030] The outer mold 100 includes a positioning plate 101, an outer ring 102 fixed to the upper side of the positioning plate 101, a support plate 104 fixed to the lower side of the positioning plate 101, and a support leg 103 fixed to the outside of the support plate 104 by fasteners. The support plate 104 has vertically arranged limiting holes for fastener installation on its side. The support leg 103 has a cavity inside to accommodate the support plate 104. The support plate 104 and the support leg 103 form an adjustable support system to assist the external support surface in supporting the fixture. The positioning plate 101 assists in the positioning of the inner mold 300 and, together with the outer ring 102, achieves the positioning of the special steel chain body 200.

[0031] The inner mold 300 includes a mold base 302 embedded inside the positioning plate 101, a template 303 fixed to the upper side of the mold base 302, and a mold core 301 fixed to the upper side of the template 303. The special steel chain body 200 is sleeved on the outside of the mold core 301, and the special steel chain body 200 is located in the inner ring of the outer ring 102. The outer side of the mold core 301 is uniformly provided with anti-slip textures, and the mold core 301 has various sizes. The size of the mold core 301 determines the specifications of the inner mold 300. The integral structure composed of the mold core 301, the mold base 302, and the template 303 is used for internal support of the special steel chain body 200. The anti-slip textures increase the friction between the mold core 301 and the special steel chain body 200, preventing displacement during processing.

[0032] The outer ring 102 has evenly spaced screw holes 102a, and each screw hole 102a is threaded to fit a positioning knob 102b. The inner end of the positioning knob 102b abuts against the outer surface of the special steel chain body 200. The installation position and number of positioning knobs 102b are determined according to the actual positioning requirements. The positioning knobs 102b adopt a simple tightening contact method to achieve rapid positioning of the special steel chain body 200.

[0033] Specifically, the positioning plate 101 has a slot 101a in the middle, which is adapted to the mold base 302. The periphery of the mold core 301 is parallel to the inner side of the outer ring 102. The bottom of the inner wall of the outer ring 102 is in contact with the side of the template 303. The bottom of the template 303 is in contact with the upper side of the positioning plate 101. The slot 101a is used to assist the assembly and positioning of the mold base 302. After the mold base 302 is adapted and installed with the slot 101a, the inner mold 300 and the outer mold 100 maintain a fixed relative position in the horizontal direction. The positional relationship between the template 303, the positioning plate 101, and the outer ring 102 further restricts the position of the inner mold 300.

[0034] Furthermore, the positioning plate 101 has mounting holes at its corners. These mounting holes have internal threads and are connected to the outer mounting surface (such as a machine tool worktable) via fasteners to ensure the stability of the entire fixture during the machining process.

[0035] The operation process of the embodiment is as follows: when the fixture is used for machining the special steel chain, first, the corresponding inner mold 300 is selected according to the specification of the special steel chain body 200 to be machined (the selection of the inner mold 300 is mainly the size of the mold core 301, and the mold core 301 of different specifications corresponds to the special steel chain body 200 of different sizes), and then the inner mold 300 is installed on the positioning plate 101; then, the special steel chain body 200 is sleeved outside the mold core 301 and placed in the inner ring of the outer ring 102; finally, the positioning knob 102b is used to apply appropriate pressure to the special steel chain body 200, so that the special steel chain body 200 is tightly attached to the surface of the mold core 301 and remains stable, and in the subsequent machining process, the special steel chain body 200 can always maintain the correct posture, ensuring the machining quality and efficiency.

[0036] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0037] The preferred embodiments of the above disclosed application are only used to help explain the application. The preferred embodiments do not describe all the details, nor limit the application to the specific embodiments described. Obviously, according to the content of the present specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the application, so that those skilled in the art can well understand and utilize the application. The application is limited by the claims and their entire scope and equivalents.

Claims

1. A special fixture for machining of special steel chain, comprising a combined fixture; characterized in that: The combined fixture comprises an outer mold (100) for clamping and positioning a special steel chain body (200), and a replaceable inner mold (300); The outer mold (100) comprises a positioning plate (101), an outer ring (102) fixed to the upper side of the positioning plate (101), a support plate (104) fixed to the lower side of the positioning plate (101), and a support leg (103) fixed to the outside of the support plate (104) through a fastener; The inner mold (300) comprises a mold base (302) embedded in the inside of the positioning plate (101), a mold plate (303) fixed to the upper side of the mold base (302), and a mold core (301) fixed to the upper side of the mold plate (303), the special steel chain body (200) is sleeved outside the mold core (301), and the special steel chain body (200) is located in the inner ring of the outer ring (102).

2. A special fixture for machining a special steel chain according to claim 1, characterized in that, The corner of the positioning plate (101) is provided with a mounting hole, and a fastener is threadedly fitted and mounted in the mounting hole.

3. A special fixture for machining a special steel chain according to claim 1, characterized in that, The outer ring (102) is uniformly provided with a screw hole (102a) on the side, and a positioning knob (102b) is threadedly fitted and mounted in the screw hole (102a), and the inner end of the positioning knob (102b) abuts against the outer surface of the special steel chain body (200).

4. A special fixture for machining a special steel chain according to claim 1, characterized in that, The positioning plate (101) is provided with a slot (101a) at the middle position, and the slot (101a) is matched with the mold base (302).

5. A special fixture for machining a special steel chain according to claim 1, characterized in that, The outer side of the mold core (301) is uniformly provided with anti-skid lines, and the mold core (301) is provided with multiple sizes.

6. A special fixture for machining a special steel chain according to claim 1, characterized in that, The mold core (301) is arranged in parallel with the inner side of the outer ring (102), the bottom of the inner wall of the outer ring (102) is attached to the side of the mold plate (303), and the bottom of the mold plate (303) is attached to the upper side of the positioning plate (101).

7. A special fixture for machining a special steel chain according to claim 1, characterized in that, The limit hole for fastener installation is vertically arranged on the edge of the support plate (104), and the cavity for accommodating the support plate (104) is arranged in the inner part of the support leg (103).

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