Rapid heating and rapid cooling efficient treatment device for PCR (Polymerase Chain Reaction) material
By integrating a PCR material processing device with rapid heating and cooling functions, the problem of having to process PCR particulate materials separately in different devices has been solved, achieving efficient processing and cost reduction, ensuring uniform heat dissipation of materials, and improving material quality.
Patent Information
- Application Number
- CN202423213457.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In existing technologies, PCR particulate materials need to be placed in two separate devices for high-temperature and low-temperature processing, resulting in low operational efficiency and increased costs.
A high-efficiency PCR material rapid heating and cooling device was designed, integrating rapid heating and cooling functions into one unit. It achieves efficient processing of PCR particulate materials within the same device through a material dispensing assembly, including the coordinated use of components such as a heating device, a placement plate, a dispensing plate, and heat dissipation fins.
It significantly improves processing efficiency, reduces operating costs, and ensures uniform heat dissipation from the material, thereby improving the quality of the processed material.
Smart Images
Figure CN223657401U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PCR material processing field, concretely is a PCR material rapid heating and rapid cooling efficient processing device. BACKGROUND
[0002] PCR is a kind of post-consumer recycled material, usually refers to the waste plastics generated after circulation, consumption, use, can become very valuable industrial production raw materials after physical recovery or chemical recovery, realizes resource recycling, when processing PCR granular material, PCR granular material is subjected to high temperature and low temperature two states, material needs to be placed in two devices respectively for processing, more delay operation efficiency, and increase the cost of operation, for this, we propose a PCR material rapid heating and rapid cooling efficient processing device. UTILITY MODEL CONTENT
[0003] In view of the deficiencies of prior art, the utility model provides a PCR material rapid heating and rapid cooling efficient processing device, solves the above problems.
[0004] To realize the above purpose, the utility model provides the following technical scheme: a PCR material rapid heating and rapid cooling efficient processing device, including PCR material rapid heating and rapid cooling processing box, the top of PCR material rapid heating and rapid cooling processing box is fixedly installed with sealing cover, the top of sealing cover is movably installed with blanking cover, one side of PCR material rapid heating and rapid cooling processing box is fixedly installed with heating device, the side of heating device is fixedly connected with two groups of heating pipes extending into PCR material rapid heating and rapid cooling processing box, the inside of PCR material rapid heating and rapid cooling processing box is slidably installed with two groups of placing plates, the side of PCR material rapid heating and rapid cooling processing box is fixedly installed with the collecting box for collecting PCR material particles, further include:
[0005] Discharge assembly, it is arranged in PCR material rapid heating and rapid cooling processing box, for switching the rapid cooling state of PCR granular material.
[0006] Preferably, the two groups of placing plates are symmetrically arranged, and the ends of the two groups of placing plates away from each other are slidably extended out of the PCR material rapid heating and rapid cooling processing box and sleeved with auxiliary plates, and the outer wall of the auxiliary plate is fixedly connected with a first handle for pulling the placing plate.
[0007] Preferably, the ends of the two groups of placing plates close to each other are completely attached.
[0008] Preferably, the discharge assembly includes a through plate, a blanking long slot and a distribution plate, the inner wall of the PCR material rapid heating and rapid cooling processing box is fixedly provided with a through plate, a plurality of groups of blanking long slots penetrating through the bottom of the through plate and being equidistantly distributed are formed in the top of the through plate, and a distribution plate for distribution is fixedly arranged between the top of the through plate and adjacent two groups of blanking long slots.
[0009] Preferably, the distribution plate is composed of two groups of inclined plates arranged symmetrically.
[0010] Preferably, the feeding assembly further comprises a collecting plate and heat dissipation fins, and the inner wall of the PCR material rapid heating and rapid cooling treatment box is fixedly provided with the collecting plate below the passing plate, and the top of the collecting plate is fixedly provided with a plurality of groups of heat dissipation fins for heat dissipation.
[0011] Preferably, the PCR material rapid heating and rapid cooling treatment box is provided with an open slot at a position corresponding to the two ends of the collecting plate on each side, one side of the open slot is slidably provided with a side plate, the outer side of the side plate is fixedly connected with a handle, the side edge of the side plate away from the handle and corresponding to the adjacent two groups of heat dissipation fins is fixedly connected with a discharging rod for pushing material, and the discharging rod is slidably connected between the adjacent two groups of heat dissipation fins.
[0012] Compared with the prior art, the PCR material rapid heating and rapid cooling efficient treatment device has the following beneficial effects:
[0013] 1. The PCR material rapid heating and rapid cooling efficient treatment device integrates the rapid heating and rapid cooling treatment functions, realizes efficient treatment of the PCR granular material in the same device, does not need to transfer the material to different devices for high-temperature and low-temperature treatment, significantly saves the operation time, and improves the overall processing efficiency.
[0014] 2. The PCR material rapid heating and rapid cooling efficient treatment device reduces the requirement for material transfer and additional equipment use, effectively reduces the cost in the operation process, and at the same time, the integrated design simplifies the complexity of equipment maintenance and management, and further saves the cost.
[0015] 3. The PCR material rapid heating and rapid cooling efficient treatment device, the design of the feeding assembly, especially the configuration of the distribution plate and the heat dissipation fins, ensures that the PCR granular material can be uniformly cooled during the rapid cooling process, avoids the performance decline of the material caused by local overheating or uneven cooling. This helps to improve the quality of the treated material and meet higher production requirements. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic view of the open slot and the collecting box of the utility model;
[0017] Figure 2 It is a schematic view of the discharging rod of the utility model;
[0018] Figure 3 It is a sectional view of the PCR material rapid heating and rapid cooling treatment box of the utility model;
[0019] Figure 4 It is a schematic view of the discharging long slot and the distribution plate of the utility model.
[0020] In the figure: 1, PCR material rapid heating and rapid cooling treatment box; 2, sealing cover; 3, blanking cover; 4, heating device; 5, heating pipe; 6, placing plate; 7, auxiliary plate; 8, No. 1 handle; 9, opening groove; 10, collection box; 11, side plate; 12, handle; 13, blanking rod; 14, collection plate; 15, heat dissipation fin; 16, through plate; 17, blanking long groove; 18, distribution plate. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0022] Please refer to Figures 1-4 A PCR material rapid heating and rapid cooling efficient treatment device, comprising a PCR material rapid heating and rapid cooling treatment box 1, a sealing cover 2 is fixedly installed on the top of the PCR material rapid heating and rapid cooling treatment box 1, a blanking cover 3 is movably installed on the top of the sealing cover 2, a heating device 4 is fixedly installed on one side of the PCR material rapid heating and rapid cooling treatment box 1, two groups of heating pipes 5 extending into the PCR material rapid heating and rapid cooling treatment box 1 are fixedly connected to the side of the heating device 4, two groups of placing plates 6 are slidably installed in the PCR material rapid heating and rapid cooling treatment box 1, a collection box 10 for collecting PCR material particles is fixedly installed on the side of the PCR material rapid heating and rapid cooling treatment box 1, and the PCR material rapid heating and rapid cooling efficient treatment device further comprises:
[0023] The blanking assembly is arranged in the PCR material rapid heating and rapid cooling treatment box 1 and is used for switching the rapid cooling state of the PCR granular material.
[0024] The two groups of placing plates 6 are symmetrically arranged, and the ends of the two groups of placing plates 6 away from each other are slidably extended out of the PCR material rapid heating and rapid cooling treatment box 1 and are sleeved with auxiliary plates 7, a No. 1 handle 8 for pulling the placing plates 6 is fixedly connected to the outer wall of the auxiliary plate 7, first, the blanking cover 3 is opened to make the PCR granular material fall into the PCR material rapid heating and rapid cooling treatment box 1, so that the PCR granular material falls onto the top of the two groups of placing plates 6, and then the heating device 4 is started to heat the PCR granular material by the two groups of heating pipes 5.
[0025] The two groups of placing plates 6 are completely attached to each other at one end close to each other, and when heating is completed, the two groups of first handles 8 are pulled outwards to the PCR material rapid heating and rapid cooling treatment box 1, so that the auxiliary plate 7 drives the placing plate 6 to slide outwards in the PCR material rapid heating and rapid cooling treatment box 1, and through the contact between the PCR granular material and the inner wall of the PCR material rapid heating and rapid cooling treatment box 1 and the continuous sliding of the placing plate 6, the PCR granular material falls downwards.
[0026] The discharging assembly comprises a through plate 16, a discharging long slot 17 and a distribution plate 18, the inner wall of the PCR material rapid heating and rapid cooling treatment box 1 is fixedly provided with the through plate 16, a plurality of groups of the discharging long slots 17 are formed in the top of the through plate 16 and extend through the bottom of the through plate 16 and are equidistantly distributed, and the distribution plate 18 for distribution is fixedly arranged between two adjacent groups of the discharging long slots 17 on the top of the through plate 16.
[0027] The distribution plate 18 is composed of two groups of inclined plates, and the two groups of inclined plates are symmetrically arranged.
[0028] The discharging assembly further comprises a collecting plate 14 and a heat dissipation fin 15, the inner wall of the PCR material rapid heating and rapid cooling treatment box 1 is fixedly provided with the collecting plate 14 below the through plate 16, a plurality of groups of the heat dissipation fins 15 for heat dissipation are fixedly arranged on the top of the collecting plate 14, the PCR granular material falls downwards from the discharging long slot 17 to the surface of the collecting plate 14 through the distribution of the distribution plate 18, and the adjacent two groups of the heat dissipation fins 15 rapidly dissipate heat for the PCR granular material falling downwards.
[0029] The two sides of the PCR material rapid heating and rapid cooling treatment box 1 are provided with opening slots 9 corresponding to the positions of the two ends of the collecting plate 14, one side of the opening slots 9 is slidably provided with a side plate 11, a handle 12 is fixedly connected to the outer side of the side plate 11, a discharging rod 13 for discharging is fixedly connected to the side edge of the side plate 11 away from the handle 12 and between the adjacent two groups of the heat dissipation fins 15, the discharging rod 13 is slidably connected between the adjacent two groups of the heat dissipation fins 15, and when the PCR granular material falls from the placing plate 6, the discharging rod 13 can also play a part in cooling, when the cooling is completed, the handle 12 is pushed, so that the plurality of groups of the discharging rods 13 on the side plate 11 push the PCR granular material between the adjacent two groups of the heat dissipation fins 15, so that the PCR granular material falls into the collecting box 10 through the opening slot 9 for collection.
[0030] Structure description: PCR material rapid heating and rapid cooling treatment box 1: the main part of the whole device, used for accommodating and processing the PCR granular material;
[0031] Sealing cover 2: fixedly arranged on the top of the PCR material rapid heating and rapid cooling treatment box 1, used for sealing the treatment box to prevent heat loss and external pollution;
[0032] Discharging cover 3: movably arranged on the top of the sealing cover 2, used for controlling the addition of the PCR granular material, and when opened, the material can be poured into the treatment box.
[0033] Heating device 4: fixedly installed on one side of the PCR material rapid heating and cooling treatment box 1, used for heating the PCR granular material in the treatment box;
[0034] Heating pipe 5: a component of the heating device 4, extending into the PCR material rapid heating and cooling treatment box 1, directly heating the material;
[0035] Placing plate 6: two groups, symmetrically slidingly installed inside the PCR material rapid heating and cooling treatment box 1, used for carrying the PCR granular material, and can move and drop the material by sliding;
[0036] Auxiliary plate 7: sleeved on the end of the placing plate 6 extending out of the PCR material rapid heating and cooling treatment box 1, used for assisting in pulling the placing plate 6;
[0037] Handle 8: fixedly connected to the outer wall of the auxiliary plate 7, facilitating the operator to pull the placing plate 6;
[0038] Open slot 9: opened on both sides of the PCR material rapid heating and cooling treatment box 1, used for discharging the PCR granular material;
[0039] Collecting box 10: fixedly installed on the side of the PCR material rapid heating and cooling treatment box 1, used for collecting the treated PCR granular material;
[0040] Side plate 11: slidingly installed in the open slot 9 on one side of the PCR material rapid heating and cooling treatment box 1, used for pushing the material to move towards the collecting box 10;
[0041] Pull handle 12: fixedly connected to the outer side of the side plate 11, facilitating the operator to push the side plate 11;
[0042] Discharging rod 13: fixedly connected to the inner side of the side plate 11, located between the adjacent two groups of heat dissipation fins 15, used for pushing the material to drop through the open slot 9 into the collecting box 10;
[0043] Collecting plate 14: fixedly installed on the inner wall of the PCR material rapid heating and cooling treatment box 1, located below the placing plate 6, used for receiving the PCR granular material dropped from the placing plate 6;
[0044] Heat dissipation fin 15: several groups, fixedly installed on the top of the collecting plate 14, used for rapidly dissipating heat of the PCR granular material dropped on the collecting plate 14;
[0045] Through plate 16: fixedly installed on the inner wall of the PCR material rapid heating and cooling treatment box 1, located above the collecting plate 14, used for guiding the material from the heating zone to the cooling zone;
[0046] The long slot 17: several groups, through the top to the bottom of the plate 16, and equidistant distribution, for the material from the plate 16 down;
[0047] The distribution plate 18: fixedly installed on the top of the plate 16, between the two adjacent groups of long slot 17, for the uniform distribution of materials into each long slot 17.
[0048] The working principle: first by opening the cover 3 of the PCR granular material into the PCR material rapid heating and cooling treatment box 1, make PCR granular material falling to the top of the two groups of placing plate 6, through the heating device 4 start, using two groups of heating tube 5 of PCR granular material heating, when heating is completed, to the PCR material rapid heating and cooling treatment box 1 outside of the two groups of the first handle 8 pull, make the auxiliary plate 7 driven placing plate 6 in the PCR material rapid heating and cooling treatment box 1 outside sliding, through the PCR granular material and the inner wall of the PCR material rapid heating and cooling treatment box 1 contact and through the placing plate 6 of the continuous sliding make PCR granular material down, PCR granular material through the distribution of the distribution plate 18 from the long slot 17 down to the surface of the collection plate 14, adjacent two groups of heat dissipation fins 15 of the falling down of the PCR granular material for rapid heat dissipation, through the PCR granular material from the placing plate 6 also can play a part cooling effect, when the cooling is completed, the handle 12 is pushed, so that the side plate 11 on the several groups of the long slot 9 of the PCR granular material between the two adjacent groups of heat dissipation fins 15 push, make it fall into the collection box 10 for collection.
[0049] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency device for rapid heating and cooling of PCR materials, characterized in that: The application relates to a PCR material rapid heating and rapid cooling treatment box (1), the top of the PCR material rapid heating and rapid cooling treatment box (1) is fixedly provided with a sealing cover (2), the top of the sealing cover (2) is movably provided with a discharging cover (3), one side of the PCR material rapid heating and rapid cooling treatment box (1) is fixedly provided with a heating device (4), two groups of heating pipes (5) extending into the PCR material rapid heating and rapid cooling treatment box (1) are fixedly connected to the side of the heating device (4), two groups of placing plates (6) are slidably arranged in the PCR material rapid heating and rapid cooling treatment box (1), a collecting box (10) for collecting PCR material particles is fixedly arranged on the side of the PCR material rapid heating and rapid cooling treatment box (1), and the PCR material rapid heating and rapid cooling treatment box (1) further comprises: A discharging assembly arranged in the PCR material rapid heating and rapid cooling treatment box (1) is used for switching the rapid cooling state of the PCR granular material.
2. The PCR material high-efficiency rapid heating and rapid cooling treatment device according to claim 1, characterized in that: The two groups of placing plates (6) are symmetrically arranged, and the ends, away from each other, of the two groups of placing plates (6) are slidably extended out of the PCR material rapid heating and rapid cooling treatment box (1) and are sleeved with auxiliary plates (7); and a first handle (8) for pulling the placing plates (6) is fixedly connected to the outer wall of the auxiliary plate (7).
3. The PCR material high-efficiency rapid heating and rapid cooling treatment device according to claim 2, characterized in that: The ends, close to each other, of the two groups of placing plates (6) are completely attached.
4. The PCR material high-efficiency rapid heating and rapid cooling treatment device according to claim 1, characterized in that: The discharging assembly comprises a passing plate (16), a discharging long groove (17) and a distributing plate (18), the inner wall of the PCR material rapid heating and rapid cooling treatment box (1) is fixedly provided with the passing plate (16), a plurality of groups of the discharging long grooves (17) penetrating through the bottom of the passing plate (16) and being equidistantly distributed are formed in the top of the passing plate (16), and the distributing plate (18) for distributing is fixedly arranged between the top of the passing plate (16) and adjacent two groups of the discharging long grooves (17).
5. The PCR material flash cooling and heating efficient processing device according to claim 4, characterized in that: The distributing plate (18) is composed of two groups of inclined plates, and the two groups of inclined plates are symmetrically arranged.
6. The PCR material high-efficiency rapid heating and rapid cooling treatment device according to claim 4, characterized in that: The discharging assembly further comprises a collecting plate (14) and a heat dissipation fin (15), the inner wall of the PCR material rapid heating and rapid cooling treatment box (1) is fixedly provided with the collecting plate (14) below the passing plate (16), and a plurality of groups of the heat dissipation fins (15) for heat dissipation are fixedly arranged on the top of the collecting plate (14).
7. The PCR material high-efficiency rapid heating and rapid cooling treatment device according to claim 6, characterized in that: The two sides of the PCR material rapid heating and rapid cooling treatment box (1) are provided with opening grooves (9) corresponding to the two ends of the collecting plate (14), one side of the opening groove (9) is slidably provided with a side plate (11), a handle (12) is fixedly connected to the outer side of the side plate (11), a discharging rod (13) for pushing is fixedly connected to the side, away from the handle (12), of the side plate (11) and between adjacent two groups of the heat dissipation fins (15), and the discharging rod (13) is slidably connected between the adjacent two groups of the heat dissipation fins (15).