Anti-wall-sticking device for ash bin for aluminum ash treatment
By designing a dust removal mechanism in the ash silo and using a gear structure to drive the dust removal components to clean aluminum ash powder, the problem of ash silo outlet wall blockage was solved, and the sequential discharge of aluminum ash and the stability of the processing process were achieved.
Patent Information
- Application Number
- CN202520238587.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-14
AI Technical Summary
The inner wall of the V-shaped outlet of the existing ash silo is prone to aluminum ash powder adhering to it, which leads to the risk of clogging the outlet and affects the continuity and efficiency of aluminum ash treatment.
A device for preventing aluminum ash from sticking to the wall of an aluminum ash silo was designed, including a cleaning mechanism. The cleaning component is driven by a gear structure to clean the aluminum ash powder adhering to the inner wall of the ash silo and the inner wall of the ash outlet pipe. The cleaning component consists of a hollow gear and a cleaning blade. The aluminum ash powder is cleaned by the transmission of the gear structure.
This effectively prevents aluminum ash powder from clogging the ash hopper outlet, ensuring that the aluminum ash powder exits the hopper in sequence, reducing the risk of clogging, and improving the continuity and stability of the processing.
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Figure CN223658886U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of aluminum ash treatment, specifically relates to a kind of aluminum ash treatment ash bin anti-sticking wall device. BACKGROUND
[0002] Aluminum ash harmless treatment and high-value utilization can effectively reduce the pollution of aluminum ash to the environment, and improve economic value.Aluminum ash harmless treatment mainly removes impurities such as nitride, fluoride and salt in it through acid leaching, alkali leaching and washing, etc., to ensure that the treated aluminum ash no longer harms the environment;The high-value utilization of aluminum ash mainly extracts valuable components from it to prepare building materials and medicaments, etc., to achieve the effect of "waste into treasure".
[0003] In aluminum ash harmless treatment and high-value utilization, ash bin, as an essential equipment, plays the role of storing and temporarily storing aluminum ash, ensuring the continuity and stability of the aluminum ash treatment process;Ash bin is used to temporarily store aluminum ash, to ensure that aluminum ash is not directly exposed to the air during the treatment process, thereby reducing its harm to the environment and operating personnel;At the same time, ash bin can adjust the pace of the treatment process by storing aluminum ash, to ensure the continuous operation of the treatment equipment and avoid affecting the overall treatment efficiency due to insufficient or excessive aluminum ash supply. SUMMARY
[0004] The utility model discloses to solve the problem that aluminum ash powder is easily adhered to the inner wall of V-shaped part outlet of ash bin in prior art and easily blocks ash bin outlet, provide a kind of aluminum ash treatment ash bin anti-sticking wall device, the device can clean aluminum ash powder adhered to the inner wall of V-shaped part outlet of ash bin, so that aluminum ash powder can be discharged in order, and the outlet of ash bin can be avoided to be blocked.
[0005] To achieve the above purpose, the technical scheme of the utility model is: a kind of aluminum ash treatment ash bin anti-sticking wall device, including ash bin and the ash pipe being set in the bottom of the ash bin, the bottom of the ash pipe is provided with dust cleaning mechanism, dust cleaning mechanism includes drive casing, driving part, gear structure and dust cleaning assembly, the gear structure is rotationally arranged in the inside of drive casing, driving part is transmission connected with the gear structure, and the gear structure is transmission connected with the dust cleaning assembly.Driving part can drive dust cleaning assembly to rotate by gear structure, and dust cleaning assembly can clean aluminum ash powder adhered to the inner wall of ash bin and the inner wall of ash pipe, to reduce the risk of aluminum ash powder blocking ash bin outlet.
[0006] The ash cleaning assembly comprises a hollow gear and an ash cleaning blade, the hollow gear is rotationally arranged in the interior of the driving shell and is in meshing connection with the gear structure, the hollow gear is in communication with the ash discharge pipe, the inner side wall of the hollow gear is provided with the ash cleaning blade, the ash cleaning blade comprises a vertical part and an inclined part, the vertical part of the ash cleaning blade is arranged in abutment with the inner wall of the ash discharge pipe, and the inclined part of the ash cleaning blade is arranged in abutment with the lower part of the ash bin. The gear structure can drive the hollow gear to rotate synchronously, the hollow gear can drive the ash cleaning blade to rotate synchronously, the ash cleaning blade plays a role in cleaning the aluminum ash powder, the vertical part of the ash cleaning blade can clean the aluminum ash powder adhered to the inner wall of the ash discharge pipe, and the inclined part of the ash cleaning blade can clean the aluminum ash powder adhered to the inner wall of the lower part of the ash bin.
[0007] Further, the gear structure comprises a driving gear and a driven gear rotationally arranged in the interior of the driving shell, the driving gear is in meshing connection with the driven gear, the diameter of the driving gear is smaller than that of the driven gear, and the driving gear can drive the driven gear to rotate synchronously during rotation.
[0008] Further, the driving shell is rotationally provided with a gear shaft, the driving gear is fixedly sleeved on the gear shaft, the driving member is a motor, the motor is fixedly arranged on the top of the driving shell, and the output end of the motor is connected with the gear shaft. The output end of the motor can drive the gear shaft to rotate synchronously, the driving gear rotates synchronously with the gear shaft during rotation of the gear shaft, and the driving gear drives the driven gear to rotate synchronously.
[0009] Further, the top plate bottom and the bottom plate top of the driving shell are each provided with a ball assembly one corresponding to the driven gear, the ball assembly one comprises an outer ring plate one, an inner ring plate one and a plurality of balls one, the diameter of the outer ring plate one is larger than that of the inner ring plate one, and the balls one are annularly arranged between the outer ring plate one and the inner ring plate one; the top and the bottom of the driven gear are each provided with a guide groove one matched with the ball assembly one. The ball assembly one on the top plate and the bottom plate of the driving shell can enable the driven gear to rotate stably in the interior of the driving shell, the outer ring plate one and the inner ring plate one limit the balls one, and the balls one are matched with the guide groove one on the driven gear, so that the driven gear rotates stably.
[0010] Further, the hollow gear is in meshing connection with the driven gear, the diameter of the hollow gear is larger than that of the driven gear, the top and the bottom of the driving shell are each provided with an ash discharge hole corresponding to the hollow gear, and the hollow gear is in communication with the ash discharge pipe through the ash discharge hole. The driven gear can drive the hollow gear to rotate synchronously during rotation.
[0011] Further, the top plate bottom and the bottom plate top of the driving shell are respectively provided with ball assembly two corresponding to the hollow gear, the ball assembly two comprises outer ring plate two, inner ring plate two and ball two, the diameter of the outer ring plate two is larger than the diameter of the inner ring plate two, a plurality of ball two are arranged in the annular space between the outer ring plate two and the inner ring plate two; the top and the bottom of the hollow gear are respectively provided with guide groove two matched with the ball assembly two. The ball assembly two on the top plate and the bottom plate of the driving shell can make the hollow gear rotate stably in the driving shell, the outer ring plate two and the inner ring plate two limit the ball two, and the ball two is matched with the guide groove two on the hollow gear, so that the hollow gear rotates stably.
[0012] Through the above technical scheme, the aluminum ash treatment ash bin anti-wall sticking device has the following beneficial effects:
[0013] The aluminum ash treatment ash bin anti-wall sticking device has the following beneficial effects:
[0014] The driving part drives the dust cleaning assembly to rotate through the gear structure, so that the dust cleaning assembly can clean the aluminum ash powder adhered to the inner wall of the lower part of the ash bin and the inner wall of the ash discharge pipe; the driving part drives the hollow gear to rotate synchronously through the gear structure, so that the hollow gear drives the dust cleaning paddle to continuously rotate and adhere to the inner wall of the ash bin and the ash discharge pipe, thereby achieving the effects of cleaning the aluminum ash powder adhered to the lower part of the ash bin and the inner wall of the ash discharge pipe, and avoiding the aluminum ash powder from blocking the outlet of the ash bin.
[0015] The ball assembly one on the top plate and the bottom plate of the driving shell can ensure that the driven gear rotates stably in the driving shell, the ball one of the ball assembly one is matched with the guide groove one on the driven gear, so that the driven gear rotates stably; the ball assembly one on the top plate and the bottom plate of the driving shell can ensure that the hollow gear rotates stably in the driving shell, the ball two of the ball assembly two is matched with the guide groove two on the hollow gear, so that the hollow gear rotates stably. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a structural schematic view of the aluminum ash treatment ash bin anti-wall sticking device of the utility model;
[0017] Figure 2 is a structural schematic view of the dust cleaning mechanism of the utility model;
[0018] Figure 3 is a structural schematic view of the gear structure of the utility model Figure 1 ;
[0019] Figure 4 is the structural diagram of the gear structure of the utility model Figure 2 ;
[0020] Figure 5 is the structural diagram of the ball assembly one and the ball assembly two of the utility model
[0021] Figure 6 is Figure 4 the enlarged structural diagram of A in the figure.
[0022] The figure marks are: 1 is the ash bin, 2 is the ash outlet pipe, 3 is the driving shell, 4 is the motor, 5 is the gear shaft, 6 is the driving gear, 7 is the driven gear, 8 is the guide groove one, 9 is the outer ring plate one, 10 is the inner ring plate one, 11 is the ball one, 12 is the hollow gear, 13 is the guide groove two, 14 is the outer ring plate two, 15 is the inner ring plate two, 16 is the ball two, 17 is the ash cleaning paddle. DETAILED DESCRIPTION
[0023] The utility model will be further described in connection with the figure and specific implementation:
[0024] As Figures 1-6 shown, an aluminum ash handling ash bin anti-wall sticking device, including ash bin 1 and the ash outlet pipe 2 being set in the bottom of ash bin 1, the bottom of ash outlet pipe 2 is provided with ash cleaning mechanism, and ash cleaning mechanism includes driving shell 3, driving part, gear structure and ash cleaning assembly, the gear structure is rotationally arranged in the inside of driving shell 3, and driving part is transmissionally connected with the gear structure, and the gear structure is transmissionally connected with the ash cleaning assembly.In the embodiment, the upper section of ash bin 1 is square structure, and the lower section is V-shaped structure, and the aluminum ash powder stored in ash bin 1 can be discharged through ash outlet pipe 2, driving shell 3 is bolted to the bottom of ash outlet pipe 2, driving part is fixedly installed on the top of driving shell 3, and driving part can drive ash cleaning assembly to rotate through the action of gear structure, and the aluminum ash powder adhered to the inner wall of the lower part of ash bin 1 and ash outlet pipe 2 is cleaned when ash cleaning assembly rotates, so that the aluminum ash powder can be discharged in order, and the outlet of ash bin 1 is avoided from being blocked by aluminum ash powder.
[0025] The ash cleaning assembly comprises a hollow gear 12 and an ash cleaning paddle 17, the hollow gear 12 is rotationally arranged in the inside of the driving housing 3 and is in meshing connection with the gear structure, the hollow gear 12 is in communication with the ash discharge pipe 2, the inner side wall of the hollow gear 12 is provided with the ash cleaning paddle 17, the ash cleaning paddle 17 comprises a vertical part and an inclined part, the vertical part of the ash cleaning paddle 17 is arranged in abutment with the inner wall of the ash discharge pipe 2, and the inclined part of the ash cleaning paddle 17 is arranged in abutment with the lower part of the ash bin 1. In the embodiment, the driving member drives the hollow gear 12 to rotate through the gear structure, the hollow gear 12 drives the ash cleaning paddle 17 to rotate synchronously, the inclined part of the ash cleaning paddle 17 is arranged in upward inclination, the included angle between the inclined part of the inclined paddle 17 and the vertical part thereof is obtuse, and the ash cleaning paddle 17 rotates in abutment with the inner wall of the lower part of the ash bin 1 and the inner wall of the ash discharge pipe 2, so that the effect of cleaning the aluminum ash powder adhered to the inner wall of the lower part of the ash bin 1 and the inner wall of the ash discharge pipe 2 is achieved.
[0026] The gear structure comprises a driving gear 6 and a driven gear 7 rotationally arranged in the inside of the driving housing 3, the driving gear 6 is in meshing connection with the driven gear 7, and the diameter of the driving gear 6 is smaller than that of the driven gear 7. In the embodiment, the driving member drives the driving gear 6 to rotate, and the driving gear 6 drives the driven gear 7 to rotate synchronously.
[0027] The gear shaft 5 is rotationally arranged in the driving housing 3, and the driving gear 6 is fixedly sleeved on the gear shaft 5. The driving member is a motor 4, the motor 4 is fixedly arranged on the top of the driving housing 3, and the output end of the motor 4 is connected with the gear shaft 5. In the embodiment, both ends of the gear shaft 5 are rotationally connected with the driving housing 3 through bearings, the motor 4 is turned on, the output end of the motor 4 drives the gear shaft 5 to rotate, the gear shaft 5 drives the driving gear 6 to rotate, and the driving gear 6 drives the driven gear 7 to rotate synchronously.
[0028] The bottom of the top plate and the top of the bottom plate of the driving shell 3 are respectively provided with a ball assembly I corresponding to the driven gear 7, the ball assembly I comprises an outer ring plate 1, an inner ring plate 10 and a plurality of balls 11, the diameter of the outer ring plate 1 is larger than that of the inner ring plate 10, and the balls 11 are arranged annularly between the outer ring plate 1 and the inner ring plate 10; the top and the bottom of the driven gear 7 are respectively provided with a guide groove 8 matched with the ball assembly I. In the embodiment, the ball assembly I on the top plate and the bottom plate of the driving shell 3 is respectively embedded into the guide groove 8, the ball assembly I limits the driven gear 7 and facilitates the stable rotation of the driven gear 7 in the driving shell 3; the outer ring plate 1 and the inner ring plate 10 limit the balls 11, the distance between the outer ring plate 1 and the inner ring plate 10 is larger than the diameter of the balls 11, the height of the outer ring plate 1 and the inner ring plate 10 is smaller than the radius of the balls 11, and the purpose is to make the balls 11 partially located in the guide groove 8, so that the driven gear 7 can be stably rotated by the balls 11.
[0029] The hollow gear 12 is engaged with the driven gear 7, and the diameter of the hollow gear 12 is larger than that of the driven gear 7; the top and the bottom of the driving shell 3 are respectively provided with an ash outlet hole corresponding to the hollow gear 12, and the hollow gear 12 is communicated with the ash outlet pipe 2 through the ash outlet hole. In the embodiment, the driven gear 7 drives the hollow gear 12 to rotate synchronously during the rotation of the driven gear 7, and the aluminum ash powder stored in the ash bin 1 can be discharged through the ash outlet pipe 2 and the hollow gear 12 in sequence.
[0030] The bottom of the top plate and the top of the bottom plate of the driving shell 3 are respectively provided with a ball assembly I corresponding to the driven gear 7, the ball assembly I comprises an outer ring plate 1, an inner ring plate 10 and a plurality of balls 11, the diameter of the outer ring plate 1 is larger than that of the inner ring plate 10, and the balls 11 are arranged annularly between the outer ring plate 1 and the inner ring plate 10; the top and the bottom of the driven gear 7 are respectively provided with a guide groove 8 matched with the ball assembly I. In the embodiment, the ball assembly I on the top plate and the bottom plate of the driving shell 3 is respectively embedded into the guide groove 8, the ball assembly I limits the driven gear 7 and facilitates the stable rotation of the driven gear 7 in the driving shell 3; the outer ring plate 1 and the inner ring plate 10 limit the balls 11, the distance between the outer ring plate 1 and the inner ring plate 10 is larger than the diameter of the balls 11, the height of the outer ring plate 1 and the inner ring plate 10 is smaller than the radius of the balls 11, and the purpose is to make the balls 11 partially located in the guide groove 8, so that the driven gear 7 can be stably rotated by the balls 11.
[0031] The utility model discloses a working principle as follows: when the aluminum ash powder adhered to the lower inner wall of ash bin 1 is cleaned, open motor 4, and the output end of motor 4 drives gear shaft 5 to rotate, and gear shaft 5 drives driving gear 6 to rotate, and driving gear 6 drives driven gear 7 to rotate synchronously, and driven gear 7 rotates on the outer ring plate one 9 and the inner ring plate one 10 of ball assembly one, and ball one 11 rolls between the outer ring plate one 9 and the inner ring plate one 10 and in guide groove one 8, and the stable rotation of driven gear 7 is ensured, and driven gear 7 drives hollow gear 12 to rotate synchronously, and hollow gear 12 rotates on the outer ring plate two 14 and the inner ring plate two 15 of ball assembly two, and ball two 16 rolls between the outer ring plate two 14 and the inner ring plate two 15 and in guide groove two 13, and hollow gear 12 drives dust cleaning paddle 17 to rotate when rotating, and the vertical part of dust cleaning paddle 17 cleans the aluminum ash powder adhered to the inner wall of ash pipe 2, and the inclined part of dust cleaning paddle 17 cleans the aluminum ash powder adhered to the lower inner wall of ash bin 1, so that the aluminum ash powder can be discharged in order, and the outlet of ash bin 1 is effectively prevented from being blocked by aluminum ash powder.
[0032] The above-mentioned embodiments are only preferred embodiments of the utility model, and are not intended to limit the scope of the utility model, so equivalent changes or modifications made according to the technical solutions described in the utility model patent range should be included in the utility model patent range.
Claims
1. An anti-sticking wall device for an aluminum ash handling ash bin, comprising an ash bin (1) and an ash outlet pipe (2) arranged at the bottom of the ash bin (1), characterized in that, The bottom of the ash pipe (2) is provided with an ash cleaning mechanism, which comprises a driving shell (3), a driving part, a gear structure and an ash cleaning assembly. The gear structure is rotatably arranged in the driving shell (3), the driving part is in transmission connection with the gear structure, and the gear structure is in transmission connection with the ash cleaning assembly. The ash cleaning assembly comprises a hollow gear (12) and an ash cleaning paddle (17). The hollow gear (12) is rotatably arranged in the driving shell (3) and is in meshing connection with the gear structure. The hollow gear (12) is in communication with the ash pipe (2). The inner side wall of the hollow gear (12) is provided with the ash cleaning paddle (17). The ash cleaning paddle (17) comprises a vertical part and an inclined part. The vertical part of the ash cleaning paddle (17) is arranged in close contact with the inner wall of the ash pipe (2). The inclined part of the ash cleaning paddle (17) is arranged in close contact with the lower part of the ash bin (1).
2. The anti-sticking wall device for an aluminum ash handling ash bin according to claim 1, characterized in that, The gear structure comprises a driving gear (6) and a driven gear (7) rotatably arranged in the driving shell (3). The driving gear (6) is in meshing connection with the driven gear (7). The diameter of the driving gear (6) is smaller than that of the driven gear (7).
3. An anti-stick wall device for an aluminum ash handling ash bin according to claim 2, wherein A gear shaft (5) is rotatably arranged in the driving shell (3). The driving gear (6) is fixedly sleeved on the gear shaft (5). The driving part is a motor (4). The motor (4) is fixedly arranged on the top of the driving shell (3). The output end of the motor (4) is connected with the gear shaft (5).
4. The anti-stick wall device for an aluminum ash handling ash bin of claim 2, wherein, The top plate bottom and the bottom plate top of the driving shell (3) are provided with a ball assembly one corresponding to the driven gear (7). The ball assembly one comprises an outer ring plate one (9), an inner ring plate one (10) and a ball one (11). The diameter of the outer ring plate one (9) is larger than that of the inner ring plate one (10). A plurality of ball ones (11) are annularly arranged between the outer ring plate one (9) and the inner ring plate one (10). The top and the bottom of the driven gear (7) are provided with a guide groove one (8) matched with the ball assembly one.
5. An anti-stick wall device for an aluminum dross processing bin according to claim 4, wherein The hollow gear (12) is in meshing connection with the driven gear (7). The diameter of the hollow gear (12) is larger than that of the driven gear (7). The top and the bottom of the driving shell (3) are provided with an ash outlet hole corresponding to the hollow gear (12). The hollow gear (12) is in communication with the ash pipe (2) through the ash outlet hole.
6. The anti-stick wall device for an aluminum ash handling ash bin of claim 1, wherein, The top plate bottom and the bottom plate top of the driving shell (3) are provided with a ball assembly two corresponding to the hollow gear (12). The ball assembly two comprises an outer ring plate two (14), an inner ring plate two (15) and a ball two (16). The diameter of the outer ring plate two (14) is larger than that of the inner ring plate two (15). A plurality of ball twos (16) are annularly arranged between the outer ring plate two (14) and the inner ring plate two (15). The top and the bottom of the hollow gear (12) are provided with a guide groove two (13) matched with the ball assembly two.