Adjustable conveying line for brake disc machining

By designing an adjustable conveyor line for brake disc processing, using transverse and longitudinal grippers to clamp the brake discs, and utilizing the coordinated flipping of the flapper and boom, the problems of damage and low efficiency caused by flipping large-size brake discs were solved, achieving safe and efficient automated processing.

CN223659229UActive Publication Date: 2025-12-12LAI ZHOU HUI ZHONG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202423203763.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-12
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

In existing technologies, large-sized brake discs are easily damaged by bumps and knocks when flipped during brake disc processing. Manual flipping is inefficient, and single flipping by a robotic arm is also inefficient.

Method used

Design an adjustable brake disc processing conveyor line, which uses transverse and longitudinal grippers to clamp the brake disc, and achieves safe rotation and steering of the brake disc through the coordinated action of the flip plate and the boom. Precise control is achieved by using a motor-driven lead screw and bevel gear mechanism.

Benefits of technology

It improves the safety and efficiency of brake disc flipping, avoids damage from impacts, and enhances the automation level of the processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of conveying, in particular to an adjustable brake disc machining conveying line which comprises a turning plate arranged at the tail end of a brake disc production line, and a transverse clamping jaw and a longitudinal clamping jaw which are movably arranged on the turning plate and used for clamping a horizontal brake disc. A fixed plate is hinged to the tail end of the turning plate, and a suspension arm used for placing a vertical brake disc is rotationally arranged on the fixed plate. The adjustable conveying line for brake disc machining is higher in safety and higher in overturning efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model relates to conveying technical field, concretely is a kind of adjustable brake disc processing conveying line. BACKGROUND

[0002] Brake disc is also called brake disc, it is a key component in vehicle braking system, main function is through friction force to slow down or stop the rotation of wheel, so that vehicle slows down or stops.Brake disc is usually with brake caliper, brake pad together to constitute braking system, widely used in car, motorcycle, truck and other various types of vehicles.

[0003] Brake disc is the key component in the braking system of automobile and other vehicles, and its design and material directly affect the braking effect and driving safety.At present, brake disc needs to be machined in the process of production, and the conventional processing equipment is horizontal type, so the brake disc needs to be turned over for hoisting.

[0004] However, the turning work of brake disc before processing is generally realized by manual or mechanical arm, and the conventional realization mode still has the following shortcomings:

[0005] For large-size brake disc, manual turning is prone to bumping, which can damage the brake disc;mechanical arm turns over single brake disc, and the working efficiency is low. INVENTION CONTENTS

[0006] In order to solve the technical problems in the background art, the utility model provides a kind of adjustable brake disc processing conveying line, and the safety is higher, and the turnover efficiency is higher.

[0007] The technical scheme solved by the utility model is:

[0008] A kind of adjustable brake disc processing conveying line, it includes: the end of brake disc production line is set to plate, the horizontal brake disc is clamped by the transverse clamping jaw and longitudinal clamping jaw for being movably arranged on the plate;Plate end is hingedly arranged with fixed plate, the vertical brake disc is placed by the hanger arm for being rotatably arranged on the fixed plate.

[0009] Further, the middle part of the turning plate is provided with a through slot, the through slot is used for containing a lifting arm, a horizontal sliding slot is provided on the side of the turning plate close to the end of the brake disc production line, a vertical sliding slot is provided on the turning plate behind the horizontal sliding slot, a slide rail parallel to the vertical sliding slot is protruded on the upper plate surface of the turning plate, horizontal drive motors and vertical drive motors are fixedly arranged on the side wall of the turning plate, a horizontal screw rod is arranged on the horizontal drive motor, the horizontal screw rod is arranged directly below the horizontal sliding slot, an umbrella-shaped gear mechanism is arranged on the vertical drive motor, a vertical screw rod is arranged on the umbrella-shaped gear mechanism, and the vertical screw rod is arranged directly below the vertical sliding slot.

[0010] Further, the horizontal screw rod and the vertical screw rod are rotatably arranged on the lower plate surface of the turning plate.

[0011] Further, the horizontal clamping jaws are slidably arranged in the horizontal sliding slot and downwardly extended to be screwed with the horizontal screw rod, and the vertical clamping jaws are slidably arranged in the vertical sliding slot and downwardly extended to be screwed with the vertical screw rod.

[0012] Further, the horizontal sliding slot is symmetrically arranged in two groups along the horizontal direction, and the vertical sliding slot is arranged on the symmetry line of the two groups of through slots.

[0013] Further, the two sides of the horizontal screw rod are provided with threads with opposite helixes, and the horizontal clamping jaws are screwed with the threads, respectively.

[0014] Further, the two side walls of the fixed plate close to the turning plate are provided with hinge seats, the turning plate is rotatably inserted into the hinge seats, a turnover cylinder is fixedly arranged on the hinge seat and connected in transmission with the turning plate, a rotating seat is rotatably arranged on the upper plate surface of the hinge seat away from the turning plate, a steering cylinder is arranged on the rotating seat and fixedly connected with the lower plate surface of the fixed plate, a rotating rod is fixedly arranged on the rotating seat, an upwardly open lifting sliding slot is arranged on the rotating rod, an upper cover is fixedly arranged on the open end of the rotating rod, a lifting screw rod is rotatably arranged in the lifting sliding slot, the lifting screw rod penetrates through the upper cover and is coaxially rotatably arranged with a hand wheel, and a lifting seat is slidably arranged in the lifting sliding slot and screwed with the lifting screw rod.

[0015] Further, the side wall of the fixed plate facing the turning plate is provided with a horizontal limiting plate and a turnover limiting plate, the horizontal limiting plate is abuttingly arranged directly below the turning plate in the horizontal state, and the turnover limiting plate is abuttingly arranged directly behind the turning plate in the turnover state.

[0016] Further, the lifting arm is horizontally fixedly arranged on the lifting seat and extended to one side of the turning plate.

[0017] The utility model discloses a conveying line for brake disc machining with adjustable function has the advantages of:

[0018] The horizontal brake disc is clamped by driving the transverse clamping jaw and the longitudinal clamping jaw to be close to each other through the transverse driving motor and the longitudinal driving motor; the horizontal brake disc on the turnover plate is turned over by driving the turnover plate to rotate through the turnover cylinder; the turned-over brake disc is placed through the height-adjustable lifting arm; the brake disc on the lifting arm is turned to the machining station by driving the lifting arm to rotate through the steering cylinder. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is the horizontal state of the utility model example The schematic diagram of the three-dimensional figure;

[0020] Figure 2 is the vertical state of the utility model example The schematic diagram of the three-dimensional figure.

[0021] In the figure:

[0022] 10, turnover plate, 111, through slot, 112, transverse sliding groove, 113, longitudinal sliding groove, 12, sliding rail, 121, transverse clamping jaw,

[0023] 122, longitudinal clamping jaw, 131, transverse driving motor, 132, longitudinal driving motor, 141, transverse lead screw, 142, longitudinal lead screw,

[0024] 143, umbrella-shaped gear mechanism,

[0025] 20, fixed plate, 211, hinged seat, 212, rotating seat, 221, turnover cylinder, 222, steering cylinder, 230, rotating rod,

[0026] 231, lifting sliding groove, 232, upper cover, 233, lifting lead screw, 234, hand wheel, 241, lifting seat, 242, lifting arm. DETAILED DESCRIPTION

[0027] In order to more clearly and explicitly illustrate the specific implementation purposes and implementation manners of the utility model, the technical scheme of the utility model will be described completely below, and the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. On the premise that no creative work is made, all other embodiments based on the described embodiments of the utility model belong to the protection scope of the utility model.

[0028] The utility model discloses a conveying line for brake disc machining, as shown in Figure 1 、 Figure 2 , comprising:

[0029] An "I"-shaped flap 10 is installed at the end of the brake disc production line. A through slot 111 is provided through the middle of the flap 10 to accommodate a lifting arm 242. A transverse sliding groove 112 is provided through the flap 10 near the end of the production line. Two sets of transverse sliding grooves 112 are symmetrically arranged laterally. A longitudinal sliding groove 113 is provided through the flap 10 behind the transverse sliding grooves 112, positioned on the symmetrical line of the two sets of through slots 111. A slide rail 12 protrudes from the upper surface of the flap 10, parallel to the longitudinal sliding groove 113. A transverse drive motor 131 and a longitudinal drive motor 132 are fixedly installed on the side wall of the flap 10. A transverse lead screw 141 is driven by the transverse drive motor 131, with helical phases on both sides of the lead screw 141. The longitudinal drive motor 132 is equipped with a bevel gear mechanism 143, which in turn is equipped with a longitudinal screw 142. The longitudinal screw 142 is located directly below the longitudinal slide groove 113. The bevel gear mechanism 143 is equipped with a longitudinal screw 142, which is located directly below the longitudinal slide groove 113. The bevel gear mechanism 143 is equipped with a longitudinal screw 142. The longitudinal screw 142 is located directly below the longitudinal slide groove 113. The bevel gear mechanism 143 is equipped with a longitudinal screw 142, which is rotatably mounted on the lower plate surface of the flip plate 10. The bevel gear mechanism 143 is equipped with a bevel gear mechanism 143, which in turn is equipped with a longitudinal screw 141. The bevel gear mechanism 143 is equipped with a longitudinal screw 142, which is slidably mounted on the bevel gear mechanism 143. The bevel gear mechanism 143 is equipped with a longitudinal screw 142, which is slidably mounted on the longitudinal slide groove 113. The bevel gear mechanism 142 is equipped with a longitudinal screw 121, which is slidably mounted on the longitudinal slide groove 113. The bevel gear mechanism 141 is equipped with a longitudinal screw 142, which is slidably mounted on the longitudinal slide groove 113. The bevel gear mechanism 141 is equipped with a longitudinal screw 122, which is slidably mounted on the longitudinal slide groove 113. The bevel gear mechanism 141 is equipped with a longitudinal screw 14 ...

[0030] The end of the turnover plate 10 is hingedly provided with a fixed plate 20, which is provided with a horizontal limiting plate and a turnover limiting plate on the side wall facing the turnover plate 10. The horizontal limiting plate is abuttingly arranged below the turnover plate 10 in the horizontal state, and the turnover limiting plate is abuttingly arranged behind the turnover plate 10 in the turnover state. The two side walls of the fixed plate 20 near one side of the turnover plate 10 are provided with a hinged seat 211, the turnover plate 10 is rotatably inserted into the hinged seat 211, and a turnover cylinder 221 is fixedly arranged on the hinged seat 211 and is in transmission connection with the turnover plate 10. A rotary seat 212 is rotatably arranged on the upper plate surface of the hinged seat 211 away from the turnover plate 10, a steering cylinder 222 is arranged in transmission connection on the rotary seat 212 and is fixedly connected with the lower plate surface of the fixed plate 20. A rotating rod 230 is fixedly arranged on the rotary seat 212, an upwardly open lifting chute 231 is penetratingly arranged on the rotating rod 230, an upper cover 232 is fixedly arranged at the open end of the rotating rod 230, a lifting screw 233 is rotatably arranged in the lifting chute 231, the lifting screw 233 penetrates the upper cover 232 and is coaxially rotatably arranged with a hand wheel 234. A lifting seat 241 is slidingly arranged in the lifting chute 231 and is screwed with the lifting screw 233, a horizontal hanging arm 242 is fixedly arranged on the lifting seat 241, and the hanging arm 242 extends to one side of the turnover plate 10 and is used for placing a vertical brake disc.

[0031] According to the specific structure of the adjustable conveying line for brake disc processing in one of the above embodiments, the working mode thereof is further described as follows:

[0032] The brake disc is sent to the turnover plate 10 by the production line through the slide rail 12, the horizontal drive motor 131 is started and rotates forward to make the horizontal screw rod 141 rotate forward, the horizontal clamping jaws 121 on both sides of the horizontal screw rod 141 are close to each other, the vertical drive motor 132 is started and rotates forward to make the vertical screw rod 142 rotate forward through the umbrella-shaped gear mechanism 143, the vertical clamping jaws 122 on the vertical screw rod 142 are close to the horizontal clamping jaws 121, and finally the brake disc horizontally placed on the slide rail 12 is clamped.

[0033] The turnover cylinder 221 rotates to drive the turnover plate 10 to rotate from the horizontal state to the vertical state, that is, the brake disc on the turnover plate 10 is turned over from the horizontal state to the vertical state, and at the same time, the hanging arm 242 is inserted into the central hole of the brake disc in the vertical state.

[0034] The horizontal drive motor 131 is started and reversely rotated to make the horizontal screw rod 141 reversely rotate, the horizontal clamping jaws 121 on both sides of the horizontal screw rod 141 are away from each other, the vertical drive motor 132 is started and reversely rotated to make the vertical screw rod 142 reversely rotate through the umbrella-shaped gear mechanism 143, the vertical clamping jaws 122 on the vertical screw rod 142 are away from the horizontal clamping jaws 121, and finally the brake disc vertically placed on the hanging arm 242 is loosened.

[0035] Repeat the above steps, so that the boom 242 on the vertical placement of a plurality of brake disc, steering cylinder 222 driven rotating seat 212 rotation, rotating rod 230, namely the boom 242 on the vertical placement of brake disc steering processing equipment.

[0036] By hand wheel 234 adjustment lifting chute 231 in the height of the lifting seat 241, namely the height of the boom 242 adjustment

[0037] Summarized above, only for the preferred embodiments of the present application, not to limit the scope of the present application, by the above description, the relevant staff can be in the range of not deviating from the technical idea of the present application, a variety of changes and modifications. The technical scope of the present application is not limited to the contents of the specification, all the equivalent changes and modifications of the shape, structure, features and spirit of the present application, should be included in the scope of the claims of the present application.

Claims

1. A conveyor line for processing adjustable brake discs, characterized in that: include: A flap (10) is set at the end of the brake disc production line. A transverse gripper (121) and a longitudinal gripper (122) for clamping a horizontal brake disc are movably mounted on the flap (10). A fixed plate (20) is hinged to the end of the flip plate (10), and a boom (242) for placing a vertical brake disc is rotatably mounted on the fixed plate (20).

2. The adjustable brake disc processing conveyor line according to claim 1, characterized in that: A through groove (111) is provided through the middle of the flap (10), the through groove (111) is used to accommodate the boom (242), a transverse sliding groove (112) is provided through the side of the flap (10) near the end of the brake disc production line, and a longitudinal sliding groove (113) is provided through the flap (10) behind the transverse sliding groove (112). The upper plate surface of the flip plate (10) is provided with a slide rail (12) that is parallel to the longitudinal slide groove (113). A horizontal drive motor (131) and a vertical drive motor (132) are fixedly installed on the side wall of the flip plate (10). A horizontal lead screw (141) is driven on the horizontal drive motor (131) and is located directly below the horizontal slide groove (112). A bevel gear mechanism (143) is driven on the vertical drive motor (132) and a vertical lead screw (142) is driven on the bevel gear mechanism (143) and is located directly below the vertical slide groove (113).

3. The adjustable brake disc processing conveyor line according to claim 2, characterized in that: The transverse lead screw (141) and the longitudinal lead screw (142) are rotatably mounted on the lower plate surface of the flip plate (10).

4. The adjustable brake disc processing conveyor line according to claim 2, characterized in that: The transverse gripper (121) is slidably disposed in the transverse groove (112) and extends downward to be screwed to the transverse lead screw (141); The longitudinal gripper (122) is slidably disposed in the longitudinal groove (113) and extends downward to be screwed to the longitudinal lead screw (142).

5. An adjustable brake disc processing conveyor line according to claim 2, 3, or 4, characterized in that: The transverse slide (112) is symmetrically arranged in two sets along the transverse direction; The longitudinal groove (113) is located on the symmetrical line of the two sets of through grooves (111).

6. The adjustable brake disc processing conveyor line according to claim 5, characterized in that: The two sides of the transverse lead screw (141) are provided with opposite spiral threads and are respectively screwed with transverse jaws (121).

7. The adjustable brake disc processing conveyor line according to claim 6, characterized in that: The fixed plate (20) has hinge seats (211) on both sides of the side closest to the flip plate (10). The flip plate (10) is rotatably inserted into the hinge seat (211). A flip cylinder (221) that is connected to the flip plate (10) is fixedly installed on the hinge seat (211). A rotating seat (212) is rotatably mounted on the upper plate surface away from the flip plate (10) of the hinge seat (211). A steering cylinder (222) is fixedly connected to the lower plate surface of the fixed plate (20) via a transmission connection on the rotating seat (212). A rotating rod (230) is fixedly installed on the rotating base (212). An upwardly open lifting groove (231) is provided through the rotating rod (230). A top cover (232) is fixedly installed at the open part at the upper end of the rotating rod (230). A lifting screw (233) is rotatably installed in the lifting groove (231). The lifting screw (233) passes through the top cover (232) and a handwheel (234) is rotatably installed on the same axis. A lifting seat (241) that is screwed to the lifting screw (233) is slidably installed in the lifting slide (231).

8. The adjustable brake disc processing conveyor line according to claim 7, characterized in that: The fixed plate (20) is provided with a horizontal limiting plate and a flip limiting plate on the side wall facing the flip plate (10). The horizontal limiting plate is abutted and disposed directly below the flip plate (10) in the horizontal state, and the flip limiting plate is abutted and disposed directly behind the flip plate (10) in the flipped state.

9. The adjustable brake disc processing conveyor line according to claim 7, characterized in that: The boom (242) is horizontally fixed on the lifting seat (241) and extends to one side of the flip plate (10).