Capacitor lead strip chuck winding device

Abstract

The utility model provides a capacitor lead strip chuck winding device, and belongs to the technical field of capacitor lead strip chuck type winding. The capacitor strip guide chuck winding device comprises an equipment body, a working platform is arranged at the center of the equipment body, strip guide rollers are symmetrically arranged in the working platform, steel rollers are symmetrically arranged in the working platform, a guide separation clamping groove roller is arranged between the steel rollers, and the capacitor strip guide chuck winding device further comprises material receiving chucks which are symmetrically arranged on the two sides of the working platform. The receiving chuck comprises a servo motor, a motor mounting plate, a mounting seat and a chuck main body, a speed reducer is fixedly connected to the exterior of the motor mounting plate, and a shield is detachably connected to the exterior of the motor mounting plate and the exterior of the mounting seat; and the guide clamping groove rollers are symmetrically arranged on the two sides of the working platform. The utility model has the advantages that the problems of no edge extrusion, material coil tearing, coil loosening and coil collapse can be solved.

Description

Technical Field

[0001] This utility model relates to the field of capacitor lead bar chuck winding technology, specifically to a capacitor lead bar chuck winding device. Background Technology

[0002] As an indispensable component in electronic devices, the lead wire winding process in capacitor manufacturing is crucial. This process involves winding the capacitor leads onto the chuck in an orderly manner using precision mechanical devices, ensuring the leads are flat, tight, and undamaged, thereby guaranteeing the stable performance of the capacitor and the smooth progress of subsequent soldering processes. With the rapid development of the electronics manufacturing industry, the requirements for capacitor lead wire winding technology are increasing, driving the widespread application of automated and intelligent equipment. These devices not only improve production efficiency but also significantly reduce human error and enhance product quality.

[0003] Traditional winding methods often suffer from problems such as insufficient edge compression, material roll tearing, loose winding, and coil collapse, making it difficult to meet current requirements. Therefore, this application provides a capacitor lead bar chuck winding device. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model proposes a capacitor lead bar chuck winding device that can solve problems such as edge squeezing, material roll tearing, loose winding, and coil collapse.

[0005] The technical solution of this utility model is implemented as follows:

[0006] A capacitor lead bar chuck winding device includes a main body, a working platform at the center of the main body, lead bar rollers symmetrically arranged inside the working platform, steel rollers symmetrically arranged inside the working platform, and guide and separation groove rollers arranged between the steel rollers. The device also includes:

[0007] The receiving chuck is symmetrically arranged on both sides of the working platform. The receiving chuck includes a servo motor, a motor mounting plate, a mounting base, and a chuck body. A reducer is fixedly connected to the outside of the motor mounting plate, and a protective cover is detachably connected to the outside of the motor mounting plate and the mounting base.

[0008] The guide slot rollers are symmetrically arranged on both sides of the working platform. Each guide slot roller includes a fixed seat, a fixed ring, a slot bearing, a slot roller body, and a fixed shaft. The fixed ring and the slot bearing are each provided in two sets and are symmetrically distributed on both sides of the slot roller body.

[0009] Furthermore, the mounting base is detachably connected to the outside of the work platform, the motor mounting plate is detachably connected to the outside of the mounting base, the servo motor is detachably connected to the outside of the reducer, a coupling is detachably connected to the outside of the reducer, a take-up shaft is detachably connected to the outside of the coupling, and the chuck body is movably connected to the outside of the take-up shaft.

[0010] Furthermore, a connecting rod is fixedly connected between the motor mounting plate and the mounting base, a support rod is fixedly connected inside the mounting base, a bearing seat is detachably connected to the outside of the mounting base, a chuck bearing is detachably connected inside the bearing seat, and a fixing nut is detachably connected between the chuck body and the end of the take-up shaft.

[0011] Furthermore, there are multiple sets of connecting rods evenly distributed between the motor mounting plate and the mounting base, and two sets of support rods symmetrically distributed inside the mounting base.

[0012] Furthermore, the fixed base is detachably connected to the outside of the work platform, the fixed shaft is detachably connected to the outside of the fixed base, the slotted roller body is located at the center of the fixed shaft, the fixed ring is detachably connected to the outside of the fixed shaft, and the slotted bearing is fixedly connected to the outside of the fixed shaft.

[0013] Furthermore, the fixing ring is detachably connected to the outer sides of the slot roller body, and the slot bearing is fixedly connected between the fixing ring and the slot roller body.

[0014] Furthermore, the servo motor, reducer, coupling, and take-up shaft are all located on the same central axis.

[0015] Furthermore, the chuck bearings are in two sets, one set is detachably connected inside the bearing housing, and the other set is detachably connected between the mounting base and the motor mounting plate. The chuck bearings are detachably connected to the take-up shaft.

[0016] This utility model has the following beneficial effects:

[0017] 1. This structure uses a servo motor for material taking, and the taking shaft and the taking process have corresponding slots for precise slitting. This structure can effectively slitting and can effectively limit the slitting process, making the material direction more accurate and promoting better uniformity of the material taking. This avoids various phenomena such as tearing, loosening of the coil, and collapse of the coil caused by uneven material taking. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall appearance of this utility model;

[0019] Figure 2 This is an exploded view of the internal structure of the receiving chuck of this utility model;

[0020] Figure 3 This is a schematic diagram of the overall appearance of the guide groove roller of this utility model.

[0021] The components include: 1. Equipment body; 101. Working platform; 102. Guide roller; 103. Steel roller; 104. Guide separating groove roller; 2. Receiving chuck; 201. Servo motor; 202. Reducer; 203. Motor mounting plate; 204. Connecting rod; 205. Mounting base; 206. Support rod; 207. Protective cover; 208. Coupling; 209. Receiving shaft; 210. Chuck bearing; 211. Bearing seat; 212. Chuck body; 213. Fixing nut; 3. Guide groove roller; 301. Fixing base; 302. Fixing ring; 303. Groove bearing; 304. Groove roller body; 305. Fixing shaft. Detailed Implementation

[0022] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] Example 1

[0024] Please see Figures 1 to 3 As shown, the present invention provides a capacitor lead bar chuck winding device, comprising a main body 1, a working platform 101 at the center of the main body 1, lead bar rollers 102 symmetrically arranged inside the working platform 101, steel rollers 103 symmetrically arranged inside the working platform 101, and guide and separation groove rollers 104 arranged between the steel rollers 103, and further comprising:

[0025] The receiving chuck 2 is symmetrically arranged on both sides of the working platform 101. The receiving chuck 2 includes a servo motor 201, a motor mounting plate 203, a mounting base 205, and a chuck body 212. A reducer 202 is fixedly connected to the motor mounting plate 203. A protective cover 207 is detachably connected to the motor mounting plate 203 and the mounting base 205.

[0026] Guide slot rollers 3 are symmetrically arranged on both sides of the working platform 101. Guide slot rollers 3 include a fixed seat 301, a fixed ring 302, a slot bearing 303, a slot roller body 304, and a fixed shaft 305. The fixed ring 302 and the slot bearing 303 are each provided in two sets and are symmetrically distributed on both sides of the slot roller body 304. The mounting seat 205 is detachably connected to the outside of the working platform 101. The motor mounting plate 203 is detachably connected to the outside of the mounting seat 205. The servo motor 201 is detachably connected to the outside of the reducer 202. A coupling 208 is detachably connected to the outside of the reducer 202. A receiving shaft 209 is detachably connected to the outside of the coupling 208.

[0027] The chuck body 212 is movably connected to the outside of the take-up shaft 209. A connecting rod 204 is fixedly connected between the motor mounting plate 203 and the mounting base 205. A support rod 206 is fixedly connected inside the mounting base 205. A bearing seat 211 is detachably connected to the outside of the mounting base 205. A chuck bearing 210 is detachably connected inside the bearing seat 211. A fixing nut 213 is detachably connected between the chuck body 212 and the end of the take-up shaft 209. There are multiple sets of connecting rods 204 evenly distributed between the motor mounting plate 203 and the mounting base 205. There are two sets of support rods 206 symmetrically distributed inside the mounting base 205.

[0028] Specifically, the guide slot roller 3 mainly consists of a fixed seat 301, a fixed ring 302, a slot bearing 303, a slot roller body 304, and a fixed shaft 305.

[0029] like Figure 3 The fixed base 301 is equipped with a fixed shaft 305. The slotted roller 304 passes directly through the fixed shaft 305, and slotted bearings 303 are installed on both sides of the slotted roller 304 and fixed to the fixed shaft 305. One end of the slotted bearing 303 is fixed by a retaining ring 302, which presses against the slotted bearing 303 to prevent the slotted roller 304 from moving. The width of the slot is determined by the size of the material. When changing the type, the corresponding slotted roller 304 must also be replaced.

[0030] Example 2

[0031] Please see Figures 1 to 3As shown in Embodiment 1, the fixed base 301 is detachably connected to the outside of the working platform 101, the fixed shaft 305 is detachably connected to the outside of the fixed base 301, the slot roller body 304 is set at the center of the fixed shaft 305, the fixed ring 302 is detachably connected to the outside of the fixed shaft 305, the slot bearing 303 is fixedly connected to the outside of the fixed shaft 305, the fixed ring 302 is detachably connected to the outer sides of the slot roller body 304, the slot bearing 303 is fixedly connected between the fixed ring 302 and the slot roller body 304, the servo motor 201, the reducer 202, the coupling 208 and the take-up shaft 209 are on the same central axis, the chuck bearing 210 has two sets, one set is detachably connected to the inside of the bearing seat 211, and the other set is detachably connected between the mounting base 205 and the motor mounting plate 203, and the chuck bearing 210 is detachably connected to the take-up shaft 209.

[0032] With the above settings, the receiving chuck assembly mainly consists of: servo motor 201, reducer 202, coupling 208, motor mounting plate 203, connecting rod 204, support rod 206, chuck bearing 210, mounting base 205, bearing seat 211, chuck body 212, fixing nut 213, receiving shaft 209, and outer cover 207.

[0033] like Figure 2 As shown: A support rod 206 is installed on the mounting base 205. A motor mounting plate 203 is installed on one side via a connecting rod 204. A reducer 202 is installed on the motor mounting plate 203. The reducer 202 is connected to a servo motor 201. The take-up shaft 209 is connected to the servo motor 201 via a coupling 208 for winding. The take-up shaft 209 is fixed to one end of the mounting base 205 via a bearing seat 211. The take-up shaft 209 passes through the chuck bearing 210 inside the bearing seat 211 to achieve transmission. The take-up chuck body 212 of the take-up shaft 209 is locked by a fixing nut 213. The specifications of the chuck body 212 are determined by the size of the material being wound.

[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A capacitor lead bar chuck winding device, comprising a main body (1), characterized in that, The main body (1) of the equipment has a working platform (101) at its center, and guide rollers (102) are symmetrically arranged inside the working platform (101). Steel rollers (103) are symmetrically arranged inside the working platform (101), and guide separation groove rollers (104) are arranged between the steel rollers (103). The equipment also includes: The receiving chuck (2) is symmetrically arranged on both sides of the working platform (101). The receiving chuck (2) includes a servo motor (201), a motor mounting plate (203), a mounting base (205), and a chuck body (212). A reducer (202) is fixedly connected to the outside of the motor mounting plate (203). A protective cover (207) is detachably connected to the outside of the motor mounting plate (203) and the mounting base (205). Guide slot roller (3), the guide slot roller (3) is symmetrically arranged on both sides of the working platform (101). The guide slot roller (3) includes a fixed seat (301), a fixed ring (302), a slot bearing (303), a slot roller body (304) and a fixed shaft (305). The fixed ring (302) and the slot bearing (303) are each provided in two sets and are symmetrically distributed on both sides of the slot roller body (304).

2. The capacitor lead bar chuck winding device according to claim 1, characterized in that, The mounting base (205) is detachably connected to the outside of the working platform (101), the motor mounting plate (203) is detachably connected to the outside of the mounting base (205), the servo motor (201) is detachably connected to the outside of the reducer (202), the reducer (202) is detachably connected to the outside of the coupling (208), the coupling (208) is detachably connected to the outside of the receiving shaft (209), and the chuck body (212) is movably connected to the outside of the receiving shaft (209).

3. The capacitor lead bar chuck winding device according to claim 2, characterized in that, A connecting rod (204) is fixedly connected between the motor mounting plate (203) and the mounting base (205). A support rod (206) is fixedly connected inside the mounting base (205). A bearing seat (211) is detachably connected to the outside of the mounting base (205). A chuck bearing (210) is detachably connected inside the bearing seat (211). A fixing nut (213) is detachably connected between the chuck body (212) and the end of the receiving shaft (209).

4. A capacitor lead bar chuck winding device according to claim 3, characterized in that, The connecting rods (204) are in multiple sets and are evenly distributed between the motor mounting plate (203) and the mounting base (205), and the support rods (206) are in two sets and are symmetrically distributed inside the mounting base (205).

5. A capacitor lead bar chuck winding device according to claim 1, characterized in that, The fixed seat (301) is detachably connected to the outside of the working platform (101), the fixed shaft (305) is detachably connected to the outside of the fixed seat (301), the slotted roller body (304) is set at the center of the fixed shaft (305), the fixed ring (302) is detachably connected to the outside of the fixed shaft (305), and the slotted bearing (303) is fixedly connected to the outside of the fixed shaft (305).

6. A capacitor lead bar chuck winding device according to claim 5, characterized in that, The fixing ring (302) is detachably connected to the outer sides of the slot roller body (304), and the slot bearing (303) is fixedly connected between the fixing ring (302) and the slot roller body (304).

7. A capacitor lead bar chuck winding device according to claim 1, characterized in that, The servo motor (201), reducer (202), coupling (208), and take-up shaft (209) are on the same central axis.

8. A capacitor lead bar chuck winding device according to claim 3, characterized in that, There are two sets of chuck bearings (210). One set is detachably connected inside the bearing seat (211), and the other set is detachably connected between the mounting base (205) and the motor mounting plate (203). The chuck bearings (210) are detachably connected to the take-up shaft (209).

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