Auxiliary blanking equipment for aluminum coil
By designing an aluminum coil auxiliary unloading device, and utilizing a drive gear set and telescopic support push plate structure, the problem of unloading difficulties caused by tightly wound aluminum coils was solved, and rapid unloading of aluminum coils was achieved.
Patent Information
- Application Number
- CN202520262438.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2035-02-19
AI Technical Summary
During the aluminum coil production process, aluminum coils tightly wound on the winding rollers are difficult to unload, resulting in slow unloading speed.
An aluminum coil auxiliary unloading device was designed, which includes a winding roller, a unloading hoist and an auxiliary mechanism. The drive mechanism drives the gear set to drive the telescopic support column and the auxiliary push plate to achieve rapid movement of the aluminum coil.
The gear reduction mechanism increases the torque output of the drive shaft, and the auxiliary push plate can effectively push heavier aluminum coils, significantly improving the material feeding efficiency and speed.
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Figure CN223659598U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminum roll unloading technical field, and specifically is a kind of aluminum roll auxiliary unloading equipment. BACKGROUND
[0002] Aluminum roll is a kind of metal plate widely used in many fields, which is processed by casting, hot rolling, cold rolling, annealing, cross cutting and other processes after adding different alloy elements after melting aluminum ingot. Aluminum roll has the advantages of small density, light weight, easy processing, high plasticity, corrosion resistance, no low-temperature brittleness, good electrical conductivity and thermal conductivity, strong sound absorption and nuclear radiation resistance. These characteristics make aluminum roll play an important role in the fields of construction, packaging, transportation, aerospace and other fields. In addition, aluminum roll can be surface treated, such as anodizing, electrophoretic coating, spraying, etc., to improve its corrosion resistance and decorative properties.
[0003] In the production process, aluminum materials are usually wound on winding rollers. When the aluminum materials on the winding roller are wound to a certain extent and reach the full load state, the aluminum roll needs to be unloaded from the winding roller by using a unloading lifting appliance. However, in actual operation, if the aluminum roll is wound too tightly, it will be firmly stuck on the winding roller, which makes it very difficult to move the aluminum roll to the unloading lifting appliance, affecting the unloading speed. Therefore, an aluminum roll auxiliary unloading equipment is proposed. SUMMARY
[0004] The purpose of the utility model is to provide an aluminum roll auxiliary unloading equipment to solve the problem of slow unloading speed in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an aluminum roll auxiliary unloading equipment, comprising a winding roller and a unloading lifting appliance, the winding roller is provided with an aluminum roll body, the unloading lifting appliance is fixedly installed with a lifting hook, the unloading lifting appliance is provided with an auxiliary mechanism, the auxiliary mechanism comprises a positioning frame body fixedly installed on the unloading lifting appliance, sliding sleeves are fixedly installed at both ends of the positioning frame body, telescopic struts are slidingly installed in the sliding sleeves, tooth marks are formed on the telescopic struts, drive gears are arranged above the tooth marks, auxiliary push plates are rotatably installed at the ends of the telescopic struts, and a drive mechanism is arranged at the middle position of the positioning frame body.
[0006] Preferably, drive shafts are arranged between the drive gears, bearings are arranged on the sliding sleeves, and the drive shafts are rotatably installed on the sliding sleeves through the bearings.
[0007] Preferably, connecting holes are formed in the auxiliary push plates, and the auxiliary push plates are rotatably connected to the telescopic struts through the connecting holes.
[0008] Preferably, the sliding sleeve is fixedly installed on both sides of the blanking crane through the positioning frame body, the telescopic support is movably installed on both sides of the blanking crane through the sliding sleeve, and the driving gear is movably installed above the telescopic support through the driving shaft and is engaged with the tooth trace on the telescopic support.
[0009] Preferably, the driving mechanism comprises a mechanism housing fixedly installed at the middle position of the positioning frame body, a driving motor fixedly installed at one side of the mechanism housing, an input gear fixedly installed at the output end of the driving motor, a movable shaft rotatably installed in the mechanism housing, a large gear fixedly installed on the movable shaft, a small gear fixedly installed on the large gear, and a reduction gear rotatably installed below the small gear.
[0010] Preferably, a connecting hole is formed at the middle position of the reduction gear, and the driving shaft is connected to the reduction gear through the connecting hole.
[0011] Preferably, the input gear is rotatably installed in the mechanism housing through the driving shaft, the large gear and the small gear are rotatably installed in the mechanism housing through the movable shaft, the large gear is engaged with the input gear, and the small gear is engaged with the reduction gear.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] In the application, under the rotation of the driving shaft, the driving gear rotates, thereby driving the telescopic support to extend or retract. When the telescopic support extends, it pushes the auxiliary push plate to move forward, and when the telescopic support retracts, it pushes the auxiliary push plate to move backward. The backward movement of the auxiliary push plate can push the aluminum roll body to move toward the crane, thereby improving the efficiency of blanking.
[0014] In the application, after the driving motor is started, it drives the input gear to rotate. Then, the rotation of the input gear is transmitted to the large gear, thereby driving the small gear to rotate. The rotation of the small gear is transmitted to the reduction gear, and finally the driving shaft rotates under the reduction of the gear set. Through the reduction mechanism of the gear set, the torque output of the driving shaft can be significantly improved, so that the auxiliary push plate can push a heavier aluminum roll. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the local structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the auxiliary mechanism of the utility model;
[0018] Figure 4The utility model discloses a driving mechanism schematic view.
[0019] The figure mark: 1, aluminium roll body, 2, winding roller, 3, unloading lifting appliance, 4, lifting hook, 5, auxiliary mechanism, 501, auxiliary push plate, 502, telescopic support, 503, positioning frame body, 504, sliding sleeve, 505, drive shaft, 506, tooth mark, 507, drive gear, 6, driving mechanism, 601, drive motor, 602, mechanism shell, 603, input gear, 604, big gear, 605, pinion, 606, movable shaft, 607, reduction gear. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work belong to the protection scope of the utility model.
[0021] As Figure 1 and Figure 2 The utility model provides a kind of aluminium roll auxiliary unloading equipment technical scheme, including winding roller 2 and unloading lifting appliance 3, winding roller 2 is equipped with aluminium roll body 1, unloading lifting appliance 3 is fixedly installed with lifting hook 4, unloading lifting appliance 3 is equipped with auxiliary mechanism 5, positioning frame body 503 middle position is equipped with driving mechanism 6, through the collaborative work and mutual cooperation of driving mechanism 6 and auxiliary mechanism 5, user can very conveniently aluminium roll body 1 is rapidly transferred from winding roller 2 to unloading lifting appliance 3, to significantly improve the efficiency and speed of unloading operation.
[0022] As Figure 2 and Figure 3 As shown in the figure, auxiliary mechanism 5 includes positioning frame body 503 fixedly installed on unloading lifting appliance 3, positioning frame body 503 both ends are fixedly installed with sliding sleeve 504, sliding sleeve 504 is slidably installed with telescopic support 502, telescopic support 502 is equipped with tooth mark 506, tooth mark 506 upper side is equipped with drive gear 507, telescopic support 502 end is rotatably installed with auxiliary push plate 501, drive gear 507 between is equipped with drive shaft 505, sliding sleeve 504 is equipped with bearing, drive shaft 505 is rotatably installed on sliding sleeve 504 by bearing, auxiliary push plate 501 is equipped with connecting hole, auxiliary push plate 501 is rotatably connected on telescopic support 502 by connecting hole.
[0023] Specifically, when the drive shaft 505 begins to rotate, it will trigger a series of mechanical actions. First, the rotation of the drive shaft 505 will be transmitted to the drive gear 507, causing the drive gear 507 to also begin to rotate. With the rotation of the drive gear 507, it will further drive the telescopic strut 502 to perform telescopic movement. When the telescopic strut 502 is in the extended state, it will push the auxiliary push plate 501 to move forward. Conversely, when the telescopic strut 502 begins to contract, it will cause the auxiliary push plate 501 to move backward. This backward movement of the auxiliary push plate 501 plays an auxiliary role, helping to push the aluminum roll body 1 to move in the direction of the moving blanking hanger 3. The ultimate goal of this series of actions is to improve the speed of blanking, making the entire production process more efficient.
[0024] As shown in Figure 2 and Figure 4 , the drive mechanism 6 includes a mechanism housing 602 fixedly installed in the middle position of the positioning frame body 503, one side of the mechanism housing 602 is fixedly installed with a drive motor 601, the output end of the drive motor 601 is fixedly installed with an input gear 603, the mechanism housing 602 is rotatably installed with a movable shaft 606, the movable shaft 606 is fixedly installed with a large gear 604, the large gear 604 is fixedly installed with a small gear 605, the small gear 605 is rotatably installed below the reduction gear 607, the reduction gear 607 is provided with a connecting hole in the middle position, and the drive shaft 505 is connected to the reduction gear 607 through the connecting hole.
[0025] Specifically, when the drive motor 601 is started, it will begin to rotate and drive the input gear 603 to rotate. Once the input gear 603 begins to rotate, it will transmit power to the large gear 604, causing it to also begin to rotate. The rotation of the large gear 604 will be further transmitted to the small gear 605, causing it to also begin to rotate. The rotation of the small gear 605 will continue to be transmitted to the reduction gear 607, causing the reduction gear 607 to also begin to rotate. The rotation of the reduction gear 607 will ultimately be transmitted to the drive shaft 505, and through the reduction effect of this series of gear sets, the torque output of the drive shaft 505 can be significantly increased. This increased torque enables the auxiliary push plate 501 to effectively push heavier aluminum rolls, thereby improving the performance and efficiency of the entire system.
[0026] Working principle: in use, first move the blanking hanger 3, make the blanking hanger 3 with winding roller 2 alignment, after the blanking hanger 3 with winding roller 2 alignment can start drive motor 601, after starting drive motor 601 it will drive input gear 603 rotation, after input gear 603 rotation it will drive gear wheel 604 rotation, after gear wheel 604 rotation it will drive pinion 605 rotation, after pinion 605 rotation it will drive speed reducer 607 rotation, after speed reducer 607 rotation it will drive drive shaft 505 rotation, after drive shaft 505 rotation it will drive drive gear 507 rotation, because telescopic prop 502 through sliding sleeve 504 movable installation at the both sides of blanking hanger 3, drive gear 507 through drive shaft 505 movable installation on the top of telescopic prop 502, and drive gear 507 with the tooth trace 506 on telescopic prop 502 mesh together, thus drive gear 507 rotation can drive telescopic prop 502 telescopic, when telescopic prop 502 extend it will drive auxiliary push plate 501 forward movement, when telescopic prop 502 contract it will drive auxiliary push plate 501 backward movement, when auxiliary push plate 501 backward movement it will auxiliary push aluminum roll body 1 move blanking hanger 3, improve blanking speed.
[0027] It is obvious to a person skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and the present application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the foregoing description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
Claims
1. An aluminum coil auxiliary unloading device, comprising a winding roller (2) and an unloading hoist (3), wherein an aluminum coil body (1) is provided on the winding roller (2), and a hook (4) is fixedly installed on the unloading hoist (3), characterized in that: The unloading hoist (3) is provided with an auxiliary mechanism (5). The auxiliary mechanism (5) includes a positioning frame (503) fixedly installed on the unloading hoist (3). Sliding sleeves (504) are fixedly installed at both ends of the positioning frame (503). A telescopic support column (502) is slidably installed inside the sliding sleeve (504). Tooth marks (506) are opened on the telescopic support column (502). A drive gear (507) is provided above the tooth marks (506). An auxiliary push plate (501) is rotatably installed at the end of the telescopic support column (502). A drive mechanism (6) is provided in the middle of the positioning frame (503).
2. The aluminum coil auxiliary feeding device according to claim 1, characterized in that: A drive shaft (505) is provided between the drive gears (507), and a bearing is provided on the sliding sleeve (504). The drive shaft (505) is rotatably mounted on the sliding sleeve (504) through the bearing.
3. The aluminum coil auxiliary feeding device according to claim 2, characterized in that: The auxiliary push plate (501) has a connection hole, and the auxiliary push plate (501) is rotatably connected to the telescopic support column (502) through the connection hole.
4. The aluminum coil auxiliary feeding device according to claim 3, characterized in that: The sliding sleeve (504) is fixedly installed on both sides of the unloading hoist (3) through the positioning frame (503). The telescopic support (502) is movably installed on both sides of the unloading hoist (3) through the sliding sleeve (504). The drive gear (507) is movably installed above the telescopic support (502) through the drive shaft (505), and the drive gear (507) meshes with the tooth marks (506) on the telescopic support (502).
5. The aluminum coil auxiliary feeding device according to claim 4, characterized in that: The drive mechanism (6) includes a mechanism housing (602) fixedly installed in the middle of the positioning frame (503). A drive motor (601) is fixedly installed on one side of the mechanism housing (602). An input gear (603) is fixedly installed at the output end of the drive motor (601). A movable shaft (606) is rotatably installed inside the mechanism housing (602). A large gear (604) is fixedly installed on the movable shaft (606). A small gear (605) is fixedly installed on the large gear (604). A reduction gear (607) is rotatably installed below the small gear (605).
6. The aluminum coil auxiliary feeding device according to claim 5, characterized in that: A connecting hole is provided in the middle of the reduction gear (607), and the drive shaft (505) is connected to the reduction gear (607) through the connecting hole.
7. The aluminum coil auxiliary feeding device according to claim 6, characterized in that: The input gear (603) is rotatably mounted in the housing (602) of the mechanism via the drive shaft (505). The large gear (604) and the small gear (605) are both rotatably mounted in the housing (602) of the mechanism via the movable shaft (606). The large gear (604) meshes with the input gear (603), and the small gear (605) meshes with the reduction gear (607).