Water injection device for coating production

Abstract

The utility model belongs to the technical field of water injection devices, and provides a water injection device for coating production, which comprises a movable base, a water tank fixedly mounted at the top end of the movable base, a water adding cover in threaded connection with the upper end of the outer surface of the water tank, a water outlet cylinder penetrating through the left end of the water tank, and a water injection pipe penetrating through the bottom end of the water outlet cylinder. The driving shaft can drive the quantitative roller to rotate by one circle, so that the quantitative grooves on the quantitative roller are turned over, water with the same volume can be output from the quantitative grooves, the constant-speed output water volume is indicated along with the rotation of the driving shaft by one circle, and the volume of the quantitative grooves can be designed according to actual requirements, for example, the volume of each quantitative groove is 50 mm, and the volume of each quantitative groove is 50 mm. The quantitative control ensures that the water output quantity each time is fixed, the uncertainty of manual measurement error or external environment influence is avoided, the fixed water quantity output is controlled by rotating the driving shaft for one circle, and the consistent water injection quantity each time is ensured.

Description

TECHNICAL FIELD

[0001] The utility model belongs to water injection device technical field, provide a water injection device for coating production. BACKGROUND

[0002] Coating production is a complex industrial process involving multiple steps and techniques, the purpose is to mix various raw materials (such as pigments, resins, solvents, additives, etc.) into the final product-coating, the main function of coating is to provide surface protection, decorative effect and other special properties, such as corrosion resistance, waterproof, ultraviolet resistance, etc., there are many kinds of coatings, including water-based paint, oil-based paint, powder coating, etc., the production process of each coating has its unique features, water is added in coating production mainly to adjust the viscosity of coating, improve dispersibility, and help control the flowability and application performance of coating, as a solvent, water can help disperse pigments, fillers and other solid components, ensure that they are uniformly mixed, in addition, water can reduce production cost, because water is a relatively cheap solvent, can reduce the amount of other ingredients in the formula.

[0003] After a large number of searches, a kind of precise water injection device for coating production with patent publication number CN221432934U is found, which belongs to water injection device technical field, wherein, including the bottom plate, the top of bottom plate is fixedly connected with water tank, the top of bottom plate is fixedly connected with second box body, the surface of second box body is equipped with second drain, one end of second drain is fixedly connected with second electromagnetic valve, the top of second box body is equipped with second water inlet, the top of second box body is fixedly connected with first box body, by setting second electromagnetic valve, the water discharged from second box body can be controlled, to prevent too much water from being discharged during production, thereby affecting production, and ensuring work effect, by the work of first electric push rod, the sealing pad moves, and then the sealing pad moves out of the first drain, and then the water in the movable box flows into the inside of second box through the first drain, thereby achieving accurate control of water consumption and ensuring work efficiency;But the technical scheme provided by the patent has the following problems:

[0004] 1、its before water injection operation, user needs to complete multiple operation steps, to realize quantitative water injection, first, need to control second electromagnetic valve to adjust the amount of drainage, then still need to move sealing pad through first electric push rod, to control the inflow of water, this series of operation increases the complexity in the working process, under multiple operation steps, not only increase the operation difficulty, also can lead to human error, thereby affecting the accuracy of water injection amount and the continuity of production process;

[0005] 2、The existing paint production process needs to add a large amount of raw materials, and the water demand is very large, in order to save production cost, many paint manufacturers will choose to use industrial water, river water or tap water, such practice can reduce the cost, but at the same time, the quality of water will have adverse effects on the quality of paint;

[0006] The utility model discloses a quantitative water distribution mode, and quantitative water distribution can be realized in one step, error is reduced, and the water in the water tank is filtered and impurities are removed through the cooperation of the pressurizing structure and the filtering structure, so that the water quality is improved, the influence of impurities on the production process is reduced, and the water treatment cost is reduced to a certain extent. Utility model content

[0007] The utility model discloses a technical problem to be solved is to overcome the defects of prior art, and the water containing impurities when the existing water injection and the quantitative water injection mode are not convenient and stable.

[0008] The utility model discloses a technical scheme that is adopted to solve its technical problem is: a water injection device for paint production, including mobile base, the mobile base top fixedly installed with water tank, the water tank outer surface upper end is connected with the water lid of screw thread, the water tank left end is penetrated with the water outlet cylinder,

[0009] The water outlet cylinder bottom is penetrated with the water injection pipe, the water outlet cylinder top middle fixedly installed with servo motor, the servo motor output is fixedly installed with the drive shaft that penetrates to the water outlet cylinder inside, the drive shaft bottom is fixedly installed with the quantitative roll, the quantitative roll front and rear two ends are seted up with the quantitative groove,

[0010] The inside middle of the water outlet cylinder bottom is seted up with the sealing groove that is arranged symmetrically, and the sealing groove is matched with the quantitative roll.

[0011] The water tank top is fixedly installed with the electric push rod, and the electric push rod bottom penetrates to the water tank inside and is fixedly installed with the pressing plate.

[0012] The water tank outer surface lower end is hinged with the sealing door, and the water tank inside lower end is slidably connected with the net frame, and the net frame inside is placed with the activated carbon plate.

[0013] In the preferable technical scheme of the utility model, the quantitative roll left and right two ends are fixedly installed with the sealing pad, and the two symmetric sealing pads are tightly combined with the symmetric sealing grooves.

[0014] In the preferable technical scheme of the utility model, the sealing groove and the quantitative groove are all arranged in circular arc shape, and the radian of the sealing groove and the quantitative groove is one fourth of the quantitative roll.

[0015] In the preferable technical scheme of the utility model, the pressing plate is arranged in rectangular shape matched with the water tank section, and the sealing ring that is tightly combined with the water tank inner wall is fixedly installed around the pressing plate.

[0016] In the preferable technical scheme of the utility model, the initial position of the pressing plate is above the water adding cover, and the pressing plate is also above the screen frame.

[0017] In the preferable technical scheme of the utility model, the water tank is internally and symmetrically fixed with trapezoidal slide rails at both left and right ends, and the trapezoidal slide rails are respectively located at four corners of the screen frame.

[0018] In the preferable technical scheme of the utility model, the control panel is installed at the upper end of the right side of the water tank, and the control panel is internally provided with a PLC board electrically connected with electronic devices such as the servo motor and the electric push rod.

[0019] Compared with the prior art, the utility model realizes the beneficial effects that:

[0020] After the servo motor operates, the driving shaft can drive the quantitative roller to rotate one circle, so that the quantitative groove on the quantitative roller is turned over, thereby allowing the quantitative groove to output water with equal volume, and with the driving shaft rotating one circle every cycle, the water output is uniform, and the volume of the quantitative groove can be designed according to actual requirements, for example, if the volume of each quantitative groove is 50mm, then the driving shaft rotates one circle every cycle, which represents that the quantitative water output is 50mm, this quantitative control ensures that the water output is fixed every time, avoids the uncertainty of artificial measurement error or external environment influence, controls a fixed water output through one rotation of the driving shaft, and ensures that the water injection amount is consistent every time;

[0021] When filling the water tank with industrial water such as tap water and river water, the water needs to pass through the screen frame and the activated carbon plate placed inside before being output, the combination between the screen frame and the activated carbon plate can realize the dual effects of rough filtration and fine filtration, the screen frame is responsible for removing larger particulate impurities and reducing solid pollutants in the water, and the activated carbon plate is more focused on removing dissolved pollutants, odors and some harmful substances in the water, and at the same time of filtering the water quality, the electric push rod can also be used as a driving force to push the pressing plate downward through linear motion, and the pressurizing effect helps to accelerate the speed of water flow through the filter medium, thereby improving the water filtration efficiency, after the pressure increases, the water flow can pass through the screen frame and the activated carbon plate in a short time, thereby reducing the residence time and effectively removing impurities in the water, through the two-stage processing of the screen frame and the activated carbon plate, the water quality can be gradually purified at different levels, so that the water quality is better when injecting water, through this effective water quality processing means, the paint manufacturer can reduce the quality fluctuation caused by water quality difference, thereby reducing the cost of re-production due to non-standard quality, and avoiding excessive processing work, and simplifying the production process. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is an overall structural assembly effect drawing of the utility model;

[0023] Figure 2 It is the internal structure assembly effect drawing of the water outlet cylinder of the utility model;

[0024] Figure 3 It is the sectional structure assembly effect drawing of the water tank of the utility model;

[0025] Figure 4 It is the structure assembly effect drawing of the net frame of the utility model.

[0026] In the drawing: 1, mobile base; 2, water tank; 201, water adding cover; 3, water outlet cylinder; 301, water injection pipe; 4, servo motor; 401, drive shaft; 5, quantitative roller; 501, sealing gasket; 6, quantitative groove; 7, sealing groove; 8, electric push rod; 9, pressing plate; 901, sealing ring; 10, net frame; 11, activated carbon plate. DETAILED DESCRIPTION

[0027] Please refer to Figures 1-4 The utility model provides a kind of technical scheme: a water injection device for coating production, including mobile base 1, water tank 2 is fixed on the top of mobile base 1, water adding cover 201 is screw-connected on the outer surface upper end of water tank 2, water outlet cylinder 3 is penetrated in the left end of water tank 2, water injection pipe 301 is penetrated in the bottom end of water outlet cylinder 3, servo motor 4 is fixed in the top end middle of water outlet cylinder 3, drive shaft 401 that is penetrated to the inside of water outlet cylinder 3 is fixed on the output end of servo motor 4, quantitative roller 5 is fixed on the bottom end of drive shaft 401, quantitative groove 6 is set in the front and rear ends of quantitative roller 5, after servo motor 4 operates, drive shaft 401 can drive quantitative roller 5 to rotate a week, so that quantitative groove 6 on quantitative roller 5 is turned over position, to allow quantitative groove 6 equal volume water output, and with drive shaft 401 every cycle rotation a week indicates uniform speed output water quantity, and the volume of quantitative groove 6 can be designed according to actual demand, for example: the volume of each quantitative groove 6 is 50mm, then drive shaft 401 every cycle rotation a week indicates that quantitative water injection 50mm, so that quantitative water injection is accurate, simultaneously, because the sealing gasket 501 of quantitative roller 5 left and right ends is tightly attached with symmetrically arranged sealing groove 7, so that when quantitative roller 5 rotates, it does not cause error by losing extra water, sealing groove 7 and quantitative groove 6 are all set as circular arc, and the radian of sealing groove 7 and quantitative groove 6 is one fourth of quantitative roller 5, so that when quantitative groove 6 rotates with quantitative roller 5, sealing groove 7 can be closed.

[0028] The side wall in the middle of the bottom end of the water outlet cylinder 3 is provided with symmetrically arranged sealing grooves 7, which are matched with the quantitative roller 5. The top end of the water tank 2 is fixedly provided with an electric push rod 8, the bottom end of the electric push rod 8 penetrates into the inside of the water tank 2 and is fixedly provided with a pressing plate 9. The lower end of the outer surface of the water tank 2 is hingedly provided with a sealing door. The lower end of the inside of the water tank 2 is slidingly connected with a mesh frame 10. The mesh frame 10 is placed with an activated carbon plate 11. When tap water, river water and other industrial water is poured into the water tank 2, the water needs to pass through the mesh frame 10 and the activated carbon plate 11 placed inside before being output. The mesh frame 10 is made of metal or plastic material and has a large pore size, mainly used for filtering large particle impurities in water, such as solid substances such as silt, leaves and branches. This step can prevent large particle impurities from entering the activated carbon plate 11 for secondary pollution, prolonging the service life of the activated carbon plate. The activated carbon in the activated carbon plate 11 is a very effective adsorbent material, which can adsorb organic matter, chlorine, odor and some harmful substances such as heavy metal ions in water. The activated carbon plate 11 is placed in the mesh frame 10, which can make the water contact the activated carbon through the action of water flow, thereby removing these substances. At the same time, when filtering water, the electric push rod 8 can also be used as a driving force to push the pressing plate 9 downward through its linear motion to extrude and pressurize, which helps to accelerate the speed of water flow through the filter medium, thereby improving the water filtration efficiency. After the pressure increases, the water flow can pass through the mesh frame 10 and the activated carbon plate 11 in a short time, reducing the residence time, thereby effectively removing the impurities in the water. In some cases, the filter medium may be gradually blocked by impurities, particles or precipitated substances in the water, reducing the filtering effect. The extrusion action of the electric push rod 8 pushing the pressing plate 9 helps to keep the filter medium with higher permeability, reduce the deposition of impurities, thereby effectively preventing the blocking phenomenon and prolonging the service life of the filter material.

[0029] The initial position of the pressing plate 9 is above the water filling cover 201. The pressing plate 9 is also located directly above the mesh frame 10, so that after the pressing plate 9 moves downward and passes through the water filling cover 201, the upper end of the inside of the water tank 2 can be completely blocked, so that the water can be pushed and extruded during the pressing process of the pressing plate 9, accelerating the water flow through the mesh frame 10 and the activated carbon plate 11.

[0030] The pressing plate 9 is rectangularly arranged to match the cross section of the water tank 2. The pressing plate 9 is fixedly provided with a sealing ring 901 which closely fits the inner wall of the water tank 2, so that the tightness between the pressing plate 9 and the water tank 2 can be maintained when the pressing plate 9 moves downward, thereby playing a role in extruding the water flow.

[0031] The control panel is installed at the upper right end of the water tank 2, and the PLC board electrically connected with the servo motor 4, electric push rod 8 and other electronic devices is arranged in the control panel. The PLC is a core control element in industrial automation, and is widely used in the operation control of various devices. The PLC can realize accurate control of these devices through electrical connection with servo motors, electric push rods and other devices. Servo motors are usually used in high-precision and high-dynamic performance occasions, while electric push rods are generally used in scenarios that require linear motion, such as mechanical arms and adjusting mechanisms. The control of these devices can be realized through logical control, speed regulation and position control functions of the PLC. The connection mode of the PLC with the servo motor and the electric push rod is usually through digital or analog output / input, relays, frequency converters, drivers and other control methods. Through electrical connection, the PLC can send signals to adjust the action of the servo motor and the push rod to complete tasks such as position control and speed regulation.

[0032] Symmetrical trapezoidal slide rails are fixed at the left and right ends of the water tank 2, and the trapezoidal slide rails are located at the four corners of the mesh frame 10. The design of the trapezoidal slide rails enables the mesh frame 10 to smoothly slide in the slide rails, thereby greatly simplifying the operation of taking out the mesh frame 10. When it is necessary to replace or clean the mesh frame 10, the mesh frame 10 can be easily taken out of the water tank 2 by sliding, without complicated disassembly steps. Moreover, the shape and structure of the trapezoidal slide rails can ensure that the mesh frame 10 is stably positioned in the water tank 2, preventing it from shifting or shaking. In this way, both the filtering effect when the water flows through the mesh frame 10 and the prevention of damage to the mesh frame 10 due to instability during operation can be achieved.

Claims

1. A water injection device for paint production, comprising a mobile base (1), characterized in that: a water tank (2) is fixed at the top end of the mobile base (1), a water filling cover (201) is threadedly connected to the outer surface of the upper end of the water tank (2), and a water outlet cylinder (3) penetrates through the left end of the water tank (2); an injection pipe (301) penetrates through the bottom end of the water outlet cylinder (3), a servo motor (4) is fixed at the top end of the water outlet cylinder (3), a drive shaft (401) penetrating into the water outlet cylinder (3) is fixed at the output end of the servo motor (4), a quantitative roller (5) is fixed at the bottom end of the drive shaft (401), and quantitative grooves (6) are formed in the front and rear ends of the quantitative roller (5); symmetrically arranged sealing grooves (7) are formed in the side wall of the middle of the bottom end of the water outlet cylinder (3), and the sealing grooves (7) are matched with the quantitative roller (5); an electric push rod (8) is fixed at the top end of the water tank (2), the electric push rod (8) penetrates into the water tank (2) and is fixed with a pressing plate (9); a sealing door is hinged to the lower end of the outer surface of the water tank (2), a mesh frame (10) is slidably connected to the lower end of the inside of the water tank (2), and an activated carbon plate (11) is placed in the mesh frame (10).

2. The water injection device for paint production according to claim 1, characterized in that: Sealing pads (501) are fixed at the left and right ends of the quantitative roller (5), and the two symmetrically arranged sealing pads (501) are tightly attached to the symmetrically arranged sealing grooves (7).

3. The water injection device for paint production according to claim 1, characterized in that: The sealing grooves (7) and the quantitative grooves (6) are both arranged in a circular arc shape, and the radii of the sealing grooves (7) and the quantitative grooves (6) are all one quarter of the quantitative roller (5).

4. The water injection device for paint production according to claim 1, characterized in that: The pressing plate (9) is arranged in a rectangular shape matching the cross section of the water tank (2), and sealing rings (901) are fixed around the pressing plate (9) and tightly attached to the inner wall of the water tank (2).

5. The water injection device for paint production according to claim 1, wherein: The initial position of the pressing plate (9) is above the water filling cover (201), and the pressing plate (9) is also directly above the mesh frame (10).

6. The water injection device for paint production according to claim 1, wherein: Symmetrically arranged trapezoidal slide rails are fixed at the left and right ends of the inside of the water tank (2), and the trapezoidal slide rails are respectively located at the four corners of the mesh frame (10).

7. The water injection device for paint production according to claim 1, wherein: A control panel is installed at the upper right end of the water tank (2), and a PLC board electrically connected with electronic devices such as the servo motor (4) and the electric push rod (8) is arranged in the control panel.

Images