Full-automatic aluminum profile aging oven
The electric guide rails and automatic lifting mechanism of the fully automatic aluminum profile aging furnace have solved the problems of time-consuming and laborious manual pushing and burns, achieving automated operation and improved safety.
Patent Information
- Application Number
- CN202423141577.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Existing aluminum profile aging furnaces require manual pushing of the plates, which is time-consuming and labor-intensive, and can easily cause burns when removing them.
A fully automatic aluminum profile aging furnace was designed, which uses electric guide rails, motors and automatic lifting mechanisms to realize the automatic loading and unloading of pallets. Combined with temperature sensors and control panels, it ensures the stability and safety of heating temperature.
It enables automated loading and unloading of pallets, reduces manual operation time and labor intensity, lowers the risk of burns, and improves production efficiency and safety.
Smart Images

Figure CN223660131U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aging furnace, especially a full -automatic aluminium alloy aging furnace. BACKGROUND
[0002] The aging treatment of aluminium material is a kind of heat treatment process, by being placed in higher temperature or in room temperature for a period of time after solid solution treatment, cold plastic deformation or casting and forging, to eliminate internal stress, stabilize organization and size, and improve mechanical properties. Now usually use special aluminium material aging furnace to process workpiece, ensure its performance, shape and size stability.
[0003] The existing aluminium alloy aging furnace needs manual work to push the aluminium material loaded pallet into the aging furnace for heating, which is time-consuming and laborious, and when the heated aluminium material is transported out of the aging furnace, it is easy to cause personnel scalding. UTILITY MODEL CONTENTS
[0004] In order to overcome the shortcomings of the existing aluminium alloy aging furnace, which needs manual work to push the aluminium material loaded pallet into the aging furnace for heating, which is time-consuming and laborious, and when the heated aluminium material is transported out of the aging furnace, it is easy to cause personnel scalding, the utility model can provide a full-automatic aluminium alloy aging furnace.
[0005] The technical scheme is as follows: a full-automatic aluminium alloy aging furnace, including furnace body, flame sprayer, support frame, heat conduction frame, protective door, fixed column, pallet, wheel, clamping block, connecting rod, No. 2 motor, moving block, electric guide rail and bottom plate, the furnace body is provided with support frame on both sides, the support frame is provided with flame sprayer, the furnace body is provided with heat conduction frame, and the furnace body is provided with through hole for the flame sprayer to pass through, the furnace body is provided with fixed column on the right side, the protective door is slidably arranged between the two fixed columns, the furnace body is provided with bottom plate on the right side, the bottom plate is provided with electric guide rail, the moving block of the electric guide rail is provided with No. 2 motor, the output shaft of the No. 2 motor is connected with connecting rod, the end of the connecting rod away from the No. 2 motor is connected with clamping block, the bottom plate is slidably connected with pallet on the top, the pallet is provided with wheel on the bottom, the pallet is provided with bayonet on the top, and the fixed column is connected with automatic lifting mechanism on the top.
[0006] In addition, it is particularly preferred that the automatic lifting mechanism comprises a connecting plate, a connecting bolt, a pulley, a connecting rope, a No. 1 motor and a motor support, the connecting plate is arranged between the top of the two fixed columns, the top of the fixed column on the rear side is provided with a motor support, the motor support is provided with a No. 1 motor, the output shaft of the No. 1 motor is connected with a winding drum, the winding drum is sleeved with a connecting rope, the top of the protective door is provided with a connecting bolt, the top of the connecting plate is provided with a pulley, and the middle part of the connecting rope is sleeved on the pulley and the end of the connecting rope away from the winding drum is connected with the connecting bolt.
[0007] In addition, it is particularly preferred that the furnace body shell is made of stainless steel material.
[0008] In addition, it is particularly preferred that the control panel and the temperature sensor are further included, the control panel is arranged on the front side of the furnace body, and the temperature sensor is arranged in the heat-conducting frame, and the temperature sensor and the flame sprayer are electrically connected with the control panel.
[0009] In addition, it is particularly preferred that the fan is further included, and the fan is arranged on the rear side of the bottom plate.
[0010] In addition, it is particularly preferred that the top of the bottom plate and the top of the inner side of the heat-conducting frame are both provided with the guide groove.
[0011] Compared with the prior art, the electric guide rail, the second motor, the connecting rod and the clamping block are designed, so that the automatic operation of moving the pallet into and out of the furnace body is realized, the time and labor intensity of manual operation are reduced, manual contact with high-temperature equipment is avoided, and the risk of scalding is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a three-dimensional structure schematic view of the utility model.
[0013] Figure 2 It is a structure schematic view of the heat-conducting frame of the utility model.
[0014] Figure 3 It is a three-dimensional structure schematic view of the protective door, the fixing column and the connecting plate of the utility model.
[0015] Figure 4 It is a three-dimensional structure schematic view of the clamping block, the connecting rod and the electric guide rail of the utility model.
[0016] Figure 5 It is a three-dimensional structure schematic view of the pallet and the wheel of the utility model.
[0017] In the above drawings, the following reference signs are included: 1, furnace body, 2, flame sprayer, 3, support frame, 4, heat-conducting frame, 5, protective door, 6, fixing column, 61, connecting plate, 7, fan, 8, connecting bolt, 9, pulley, 10, connecting rope, 11, first motor, 12, motor support, 13, pallet, 14, wheel, 15, clamping block, 16, connecting rod, 17, second motor, 18, moving block, 19, electric guide rail, 20, bayonet, 21, bottom plate, 22, control panel, 23, temperature sensor, 24, guide groove. DETAILED DESCRIPTION
[0018] Although the present utility model can be described in relation to a particular application or industry, those skilled in the art will recognize a broader applicability of the present utility model. Those of ordinary skill in the art will recognize that terms such as: above, below, upward, downward, etc. are used to describe the drawings and are not meant to limit the scope of the present utility model as defined by the appended claims. Any numerical designations such as: first or second are merely illustrative and are not intended to limit the scope of the present utility model in any way.
[0019] A full-automatic aluminum profile aging furnace, as shown in Figures 1-5 A full-automatic aluminum profile aging furnace, as shown in the drawings, comprising a furnace body 1, a flame sprayer 2, a support frame 3, a heat-conducting frame 4, a protective door 5, a fixed column 6, a pallet 13, a wheel 14, a clamping block 15, a connecting rod 16, a second motor 17, a moving block 18, an electric guide rail 19 and a bottom plate 21, the furnace body 1 is provided with the support frame 3 on both sides, the support frame 3 is provided with the flame sprayer 2, the furnace body 1 is made of stainless steel, which has the properties of high temperature resistance, mechanical strength and the like, the furnace body is provided with the heat-conducting frame 4, and the furnace body 1 is provided with a through hole for the flame sprayer 2 to pass through, the flame sprayer 2 heats the heat-conducting frame 4 in the furnace body 1 through the through hole, the furnace body 1 is provided with the fixed column 6 on the right side, the protective door 5 is slidably arranged between the two fixed columns 6, the furnace body 1 is provided with the bottom plate 21 on the right side, the bottom plate 21 is located below the fixed column 6, the bottom plate 21 is provided with the electric guide rail 19, the moving block 18 of the electric guide rail 19 is provided with the second motor 17, the output shaft of the second motor 17 is connected with the connecting rod 16, the end of the connecting rod 16 away from the second motor 17 is connected with the clamping block 15, the pallet 13 is slidably connected to the top of the bottom plate 21, the pallet 13 is provided with the wheel 14 at the bottom, the pallet 13 is provided with a bayonet 20, the clamping block 15 is matched with the bayonet 20, and the fixed column 6 is connected with an automatic lifting mechanism at the top.
[0020] As shown in Figure 3 The automatic lifting mechanism comprises a connecting plate 61, a connecting bolt 8, a pulley 9, a connecting rope 10, a first motor 11 and a motor support 12, the connecting plate 61 is arranged between the tops of the two fixed columns 6, the top of the fixed column 6 on the rear side is provided with the motor support 12, the motor support 12 is provided with the first motor 11, the output shaft of the first motor 11 is connected with a winding drum, the winding drum is sleeved with the connecting rope 10, the top of the protective door 5 is provided with the connecting bolt 8, the top of the connecting plate 61 is provided with the pulley 9, the pulley 9 helps the connecting rope 10 to change direction smoothly between the winding drum and the connecting bolt 8, the middle part of the connecting rope 10 is sleeved on the pulley 9, and the end of the connecting rope 10 away from the winding drum is connected to the connecting bolt 8.
[0021] As shown in Figure 1As shown, the control panel 22 is arranged on the front side of the furnace body 1, and the temperature sensor 23 is arranged in the heat-conducting frame 4. The temperature sensor 23 and the flame sparger 2 are electrically connected with the control panel 22. The control panel 22 adjusts the power output of the flame sparger 2 according to the preset temperature value and the temperature feedback of the temperature sensor 23, so as to ensure that the temperature in the heat-conducting frame 4 is stable within the preset value.
[0022] As shown in the drawings, Figure 2 As shown, the fan 7 is arranged on the rear side of the bottom plate 21. The fan 7 can accelerate the cooling of the aluminum profile and improve the production efficiency. The fan 7 arranged on one side will not affect the loading and unloading of the aluminum profile.
[0023] As shown in the drawings, Figure 1 As shown, the guide groove 24 is arranged on the top of the bottom plate 21 and the inner top of the heat-conducting frame 4. The guide groove 24 is matched with the wheel 14, so as to ensure that the pallet 13 can move smoothly and accurately along the predetermined path when being pushed into and moved out of the furnace body 1.
[0024] The aluminum profile is placed on the top of the pallet 13. The second motor 17 is started to drive the clamping block 15 to rotate through the connecting rod 16. After the clamping block 15 is inserted into the clamping hole 20 on the pallet 13, the second motor 17 is turned off and the electric guide rail 19 is started. The moving block 18 on the electric guide rail 19 moves the clamping block 15 to the direction of the furnace body 1, so as to push the pallet 13 loaded with the aluminum profile into the furnace body 1. After the pallet 13 is moved to the predetermined position, the electric guide rail 19 is turned off and the second motor 17 is started. The second motor 17 rotates the clamping block 15 back to the original position to be separated from the pallet 13. At this time, the electric guide rail 19 is started. The electric guide rail 19 moves the connecting rod 16 and the clamping block 15 to the original position through the moving block 18. Then, the electric guide rail 19 is turned off and the first motor 11 is started. The first motor 11 releases the connecting rope 10 by rotating the reel slowly, so that the protective door 5 is lowered along the fixed column 6 under the action of gravity to be closed. The first motor 11 is turned off and the flame sparger 2 is started. The flame sparger 2 heats the heat-conducting frame 4 in the furnace body 1 through the through hole on the furnace body 1. The temperature sensor 23 monitors the temperature in the heat-conducting frame 4 in real time and feeds back the data to the control panel 22, so as to maintain the heating temperature in the heat-conducting frame 4. After heating is completed, the first motor 11 is started. The first motor 11 reverses to gradually tighten the connecting rope 10. As the connecting rope 10 is gradually wound, the protective door 5 is subjected to upward tension. Under the action of the tension, the protective door 5 starts to rise smoothly along the fixed column 6. When the height of the protective door 5 reaches the preset height, the first motor 11 is turned off. The clamping block 15 is moved to the direction of the furnace body 1 through the electric guide rail 19. When the clamping block 15 reaches above the pallet 13, the clamping block 15 is inserted into the clamping hole 20 on the pallet 13 through the second motor 17 driving the connecting rod 16. Finally, the pallet 13 is moved out of the furnace body 1 through the electric guide rail 19.
[0025] The above examples are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application shall be covered within the protection scope of the present application.
Claims
1. A full-automatic aluminum profile aging furnace, comprising a furnace body (1), a flame sprayer (2) and a support frame (3), the furnace body (1) is provided with the support frame (3) on both sides, and the support frame (3) is provided with the flame sprayer (2), characterized in that, It also includes heat-conducting frame (4), protective door (5), fixed column (6), pallet (13), wheel (14), clamping block (15), connecting rod (16), No. 2 motor (17), moving block (18), electric guide rail (19) and bottom plate (21), the furnace body (1) is provided with heat-conducting frame (4), and the furnace body (1) is provided with through hole for the flame thrower (2) to pass through, the furnace body (1) is provided with fixed column (6) on the right side, the protective door (5) is slidably arranged between the two fixed columns (6), the bottom plate (21) is arranged on the right side of the furnace body (1), the electric guide rail (19) is arranged in the bottom plate (21), the moving block (18) of the electric guide rail (19) is provided with No. 2 motor (17), the output shaft of No. 2 motor (17) is connected with connecting rod (16), the end of connecting rod (16) away from No. 2 motor (17) is connected with clamping block (15), the bottom plate (21) is slidably connected with pallet (13), the pallet (13) is provided with wheel (14), the pallet (13) is provided with bayonet (20), the fixed column (6) is connected with automatic lifting mechanism.
2. The full-automatic aluminum profile aging furnace according to claim 1, characterized in that, The automatic lifting mechanism comprises connecting plate (61), connecting bolt (8), pulley (9), connecting rope (10), No. 1 motor (11) and motor support (12), the connecting plate (61) is arranged between the top of the two fixed columns (6), the top of the fixed column (6) on the rear side is provided with motor support (12), No. 1 motor (11) is arranged on the motor support (12), the output shaft of No. 1 motor (11) is connected with winding drum, the connecting rope (10) is sleeved in the winding drum, the connecting bolt (8) is arranged on the top of the protective door (5), the pulley (9) is arranged on the top of the connecting plate (61), the connecting rope (10) is sleeved on the pulley (9) and the end of the connecting rope (10) away from the winding drum is connected with the connecting bolt (8).
3. The full-automatic aluminum profile aging furnace according to claim 2, characterized in that, The shell of the furnace body (1) is made of stainless steel material.
4. The full-automatic aluminum profile aging furnace according to claim 3, characterized in that, It also includes control panel (22) and temperature sensor (23), the furnace body (1) is provided with control panel (22) on the front side, the temperature sensor (23) is arranged in the heat-conducting frame (4), the temperature sensor (23) and the flame thrower (2) are electrically connected with the control panel (22).
5. The full-automatic aluminum profile aging furnace according to claim 4, characterized in that, It also includes fan (7), the bottom plate (21) is provided with fan (7) on the rear side.
6. The full-automatic aluminum profile aging furnace according to claim 5, characterized in that, The top of the bottom plate (21) and the top of the inner side of the heat-conducting frame (4) are provided with guide groove (24). The top of the bottom plate (21) and the top of the inner side of the heat-conducting frame (4) are provided with guide groove (24).