Disassembly-free integrated composite insulation board
By setting up a reinforcing groove structure and connecting holes inside the insulation board, using iron wire to connect the insulation board to the steel frame, and connecting it to the concrete through an inclined groove during concrete pouring, the problem of easy peeling and falling off of the insulation layer in traditional external wall insulation methods is solved. This achieves a tight connection between the insulation board and the concrete, reduces the construction period, and improves construction efficiency.
Patent Information
- Application Number
- CN202423256060.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-29
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-29
AI Technical Summary
Traditional methods of external wall insulation for buildings have problems such as easy peeling and falling off of the insulation layer, long construction period, many procedures, and the possibility of bulging and falling off of the insulation layer.
A non-removable integrated composite insulation board is designed. By setting a reinforcing groove structure and connecting holes in the insulation board body, the insulation board is connected to the steel frame with iron wire, and the insulation board is connected to the concrete through the inlet and inclined groove during concrete pouring, ensuring that the insulation board is tightly bonded to the concrete.
This achieves a tight connection between the insulation board and the concrete wall, reduces the construction period, prevents the insulation board from falling off the outside of the wall, and improves construction efficiency and stability.
Smart Images

Figure CN223661077U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulation board technology, specifically to a non-removable integrated composite insulation board. Background Technology
[0002] As people's living standards gradually improve, the requirements for building insulation also increase accordingly. Traditional building insulation mostly uses external wall insulation, which often results in problems such as hollowing, cracking, and detachment in actual use. Currently, the main methods for external wall insulation of buildings include: integrated insulation and decoration external insulation systems, EPS (XPS) polystyrene insulation board thin-plaster external insulation systems, and EPS (XPS) polystyrene insulation board cast-in-place concrete external insulation systems. The main problems are that the external wall insulation layer is prone to peeling and detachment and unreliable adhesion to the concrete wall. In addition, the construction of the wall insulation layer is carried out after the completion of the main concrete structure, which results in a long construction period, many procedures, and the possibility of defects such as bulging and falling off of the insulation layer.
[0003] A search revealed that prior art, under authorization announcement number CN208168011U, discloses a composite insulation board, relating to the field of building insulation materials technology, which solves the technical problem of poor flame retardancy in existing insulation boards with good insulation effects. This composite insulation board includes a vacuum board and a cement-polystyrene particle foam layer wrapped around the vacuum board; the number of vacuum boards is one or more, and when the number of vacuum boards is multiple, the multiple vacuum boards are arranged horizontally inside the cement-polystyrene foam layer; the vacuum board includes a vacuum board body and a sealing film wrapped around the vacuum board body, and at least the sealing film and the vacuum board body form a vacuum structure.
[0004] The above-mentioned patent requires the construction of the wall insulation layer after the main concrete structure is completed, which is time-consuming, involves many procedures, and may result in defects such as bulging and falling off of the insulation layer; therefore, we need to propose a non-removable integrated composite insulation board. Utility Model Content
[0005] The purpose of this utility model is to provide a non-removable integrated composite insulation board. The insulation board body is connected to the steel frame by means of wires or other structures passing through the connecting holes. When concrete is injected into the main body, the concrete enters the inclined feeding trough through the inlet, and then enters the lower inclined trough, upper inclined trough and connecting trough. The lower inclined trough, upper inclined trough and connecting trough inside the insulation board body are connected to the external concrete through the contact port, so that the insulation board body is firmly and tightly bonded to the concrete wall, thereby solving the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a non-removable integrated composite insulation board, comprising an insulation board body, wherein connection holes are provided at all four corners of the insulation board body, a protective layer and a reinforcing layer are provided inside the insulation board body, a number of material inlets are provided on the front side of the insulation board body, and a reinforcing groove structure is provided inside the insulation board body to enhance the connection strength between the insulation board body and the concrete.
[0007] The reinforcing groove structure includes a lower inclined groove, an upper inclined groove, and a connecting groove. Both the lower inclined groove and the upper inclined groove are provided in two sets. The two sets of lower inclined grooves are inverted V-shaped and connected to the bottom of the connecting groove. The two sets of upper inclined grooves are V-shaped and connected to the top of the connecting groove.
[0008] Preferably, the top ends of the two sets of upper inclined grooves and the bottom ends of the two sets of lower inclined grooves are provided with contact ports, and the inner sides of the several sets of inlet ports are provided with inclined feeding grooves, and the several sets of inclined feeding grooves are respectively connected to the lower inclined grooves, the upper inclined grooves and the connecting grooves.
[0009] Preferably, a number of dovetail blocks are fixedly provided on one side of the insulation board body, and a mortise and tenon groove corresponding to the dovetail blocks is opened on the other side of the insulation board body.
[0010] Preferably, each of the several sets of tenon blocks has a through groove at both ends, and each of the several sets of tenon blocks has a side groove on the front side, with the through groove and the side groove connected. Each of the tenon and mortise grooves has two sets of material stacking holes corresponding to the through groove on the inner side.
[0011] Preferably, the insulation board body has a base plate layer inside, the reinforcing layer is adhered to the inside of the base plate layer, and the reinforcing layer includes sound insulation cotton and sealing material.
[0012] Preferably, the protective layer is adhesively disposed on the inner side of the reinforcing layer, and the protective layer includes adhesive and mesh fabric.
[0013] Preferably, an insulating core layer is provided on the inner side of the mesh fabric through adhesive, and an adhesive layer is provided on the inner side of the insulating core layer.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] This invention involves pouring the insulation board along with the product during the construction of the building wall. The insulation board body is connected to the reinforcing steel frame via connecting holes using wires or similar structures. When concrete is injected into the main body, the concrete enters the inclined feed trough through the inlet, then into the lower inclined trough, upper inclined trough, and connecting trough. The lower inclined trough, upper inclined trough, and connecting trough inside the insulation board body are connected to the external concrete through contact ports. This ensures the insulation board body is firmly and tightly bonded to the concrete wall, reducing construction time and preventing the insulation board from falling off the outside of the wall.
[0016] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures pointed out in the description and the drawings. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a cross-sectional view of the overall structure of this utility model;
[0019] Figure 3 This is a side sectional view of the overall structure of this utility model;
[0020] Figure 4 This is a diagram showing the internal structure of the insulation board body of this utility model.
[0021] In the diagram: 1. Insulation board body; 2. Connecting hole; 3. Contact port; 4. Inlet; 5. Lower inclined groove; 6. Upper inclined groove; 7. Connecting groove; 8. Inclined inlet groove; 9. Adhesive layer; 10. Insulation core layer; 11. Protective layer; 12. Reinforcing layer; 13. Substrate layer; 14. Dovetail block; 15. Central through groove; 16. Side inlet groove; 17. Mortise and tenon groove; 18. Stacking hole. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] This utility model provides: a non-removable integrated composite insulation board, such as... Figure 1-4As shown, the insulation board body 1 is provided. Each of the four corners of the insulation board body 1 has a connecting hole 2. The insulation board body 1 is provided with a protective layer 11 and a reinforcing layer 12. Several sets of material inlets 4 are provided on the front side of the insulation board body 1. The insulation board body 1 can be connected to the main steel frame by means of wire or other structures through the connecting holes 2.
[0024] Preferably, the insulation board body 1 has a substrate layer 13 inside. The substrate is the supporting structure of the insulation board. Common substrate materials include cement pressure board, calcium carbonate board, flexible panel, aluminum-magnesium-manganese alloy board, aluminized zinc steel plate, zinc-aluminum-manganese steel plate, and glass fiber resin. These materials not only provide sufficient strength but also have good weather resistance and corrosion resistance. The reinforcing layer 12 is adhered to the inside of the substrate layer 13 and includes sound insulation cotton and sealing material. The sealing material is used to fill and seal the joints of the insulation board to prevent moisture penetration and heat transfer.
[0025] In addition, the protective layer 11 is adhesively bonded to the inside of the reinforcing layer 12. The protective layer 11 includes adhesive and a mesh fabric. The mesh fabric enhances tensile and mechanical strength. The mesh fabric fixes the insulation board through its grid structure, preventing the insulation material from shifting, improving the tensile and mechanical strength of the insulation layer, ensuring the stability and durability of the system, and improving the insulation effect. The mesh fabric allows the insulation material to be fully compressed, avoiding gaps and improving the insulation effect. At the same time, the reflective aluminum foil on the mesh fabric can reflect outdoor solar radiation, reduce indoor temperature fluctuations, and improve the thermal insulation performance of the system.
[0026] Furthermore, an insulation core layer 10 is provided on the inner side of the mesh cloth through adhesive mortar. The insulation core layer 10 is the core part of the insulation board and is responsible for providing good insulation effect. An adhesive layer 9 is provided on the inner side of the insulation core layer 10. The adhesive layer 9 strengthens the connection strength between the insulation board body 1 and the outer main steel frame, thereby ensuring that the insulation board body 1 will not shift during the main body pouring, and thus ensuring the stability of the connection between the insulation board body 1 and the main body.
[0027] Furthermore, the insulation board body 1 has a reinforcing groove structure inside to enhance the connection strength between the insulation board body 1 and the concrete. The reinforcing groove structure includes a lower inclined groove 5, an upper inclined groove 6, and a connecting groove 7. There are two sets of both the lower inclined groove 5 and the upper inclined groove 6. The two sets of lower inclined groove 5 are inverted V-shaped and connected to the bottom of the connecting groove 7. The two sets of upper inclined groove 6 are V-shaped and connected to the top of the connecting groove 7. The lower inclined groove 5, the upper inclined groove 6, and the connecting groove 7 are connected to form a stable shape. When the concrete enters the lower inclined groove 5, the upper inclined groove 6, and the connecting groove 7 and solidifies, the connection strength between the insulation board body 1 and the outer concrete will be enhanced, thereby further preventing the insulation board body 1 from shifting.
[0028] It is worth noting that contact ports 3 are provided at the top of the two sets of upper inclined grooves 6 and the bottom of the two sets of lower inclined grooves 5. The contact ports 3 ensure that the concrete inside the lower inclined grooves 5, upper inclined grooves 6 and connecting grooves 7 can come into contact with the external concrete. In addition, inclined feeding grooves 8 are provided on the inner side of several sets of feeding ports 4. The several sets of inclined feeding grooves 8 are respectively connected to the lower inclined grooves 5, upper inclined grooves 6 and connecting grooves 7. The concrete poured into the main body enters the inclined feeding grooves 8 through the feeding ports 4, and then enters the lower inclined grooves 5, upper inclined grooves 6 and connecting grooves 7. The inclined feeding grooves 8 are set in an inclined shape to avoid excessively affecting the insulation effect of the insulation board body 1.
[0029] Specifically, several sets of dovetail blocks 14 are fixedly installed on one side of the insulation board body 1, and mortise and tenon grooves 17 corresponding to the dovetail blocks 14 are opened on the other side of the insulation board body 1; several sets of dovetail blocks 14 are all provided with through grooves 15 at both ends, and several sets of dovetail blocks 14 are all provided with side entry grooves 16 on the front side, and the through grooves 15 and the side entry grooves 16 are connected; two sets of material stacking holes 18 corresponding to the through grooves 15 are opened on the inner side of the mortise and tenon grooves 17. The two sets of insulation board bodies 1 are connected by the dovetail blocks 14 being inserted into the mortise and tenon grooves 17, and concrete enters the through grooves 16 into the through grooves 15, and then enters the material stacking holes 18 through the through grooves 15. When the concrete solidifies, the dovetail blocks 14 and the mortise and tenon grooves 17 will be strengthened by the concrete inside, thereby ensuring the stability of the insulation board connection.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A non-removable integrated composite insulation board, characterized in that, Includes: insulation board body (1), the insulation board body (1) has connection holes (2) at all four corners, the insulation board body (1) has a protective layer (11) and a reinforcing layer (12) inside, the insulation board body (1) has several sets of material inlets (4) on the front side, and the insulation board body (1) has a reinforcing groove structure inside for strengthening the connection strength between the insulation board body (1) and the concrete; The reinforcing groove structure includes a lower inclined groove (5), an upper inclined groove (6) and a connecting groove (7). The lower inclined groove (5) and the upper inclined groove (6) are provided in two sets. The two sets of lower inclined grooves (5) are in an inverted V shape and connected to the bottom of the connecting groove (7). The two sets of upper inclined grooves (6) are in a V shape and connected to the top of the connecting groove (7).
2. The non-removable integrated composite insulation board according to claim 1, characterized in that: The top of the two sets of upper inclined grooves (6) and the bottom of the two sets of lower inclined grooves (5) are provided with contact ports (3), and the inner side of several sets of feed inlets (4) is provided with inclined feed grooves (8), and the several sets of inclined feed grooves (8) are respectively connected to the lower inclined grooves (5), upper inclined grooves (6) and connecting grooves (7).
3. The non-removable integrated composite insulation board according to claim 2, characterized in that: A number of dovetail blocks (14) are fixedly provided on one side of the insulation board body (1), and a mortise and tenon groove (17) corresponding to the dovetail blocks (14) is provided on the other side of the insulation board body (1).
4. The non-removable integrated composite insulation board according to claim 3, characterized in that: Several sets of tenon blocks (14) are provided with through grooves (15) at both ends, and several sets of tenon blocks (14) are provided with side grooves (16) at the front. The through grooves (15) and the side grooves (16) are connected. The inner side of the tenon groove (17) is provided with two sets of material stacking holes (18) corresponding to the through grooves (15).
5. The non-removable integrated composite insulation board according to claim 1, characterized in that: The insulation board body (1) has a substrate layer (13) inside, and the reinforcing layer (12) is adhered to the inside of the substrate layer (13). The reinforcing layer (12) includes sound insulation cotton and sealing material.
6. The non-removable integrated composite insulation board according to claim 5, characterized in that: The protective layer (11) is adhered to the inside of the reinforcing layer (12), and the protective layer (11) includes adhesive and mesh fabric.
7. The non-removable integrated composite insulation board according to claim 6, characterized in that: The inner side of the mesh fabric is provided with an insulating core layer (10) through adhesive, and the inner side of the insulating core layer (10) is provided with an adhesive layer (9).
Citation Information
Patent Citations
Composite insulation board
CN208168011U