Autoclaved sand aerated concrete composite thermal insulation wallboard

By combining autoclaved aerated concrete (AAC) panels, insulation boards, insulation mortar, and mesh fabric, and using connectors and tie rods for through-fixing, the problems of weak adhesion of traditional external insulation boards and the inability of the inner and outer layers of three-layer sandwich composite wall panels to work together to bear the load are solved. This improves the strength and compressive strength of the wall panels and achieves the integration of insulation and structure.

CN223661178UActive Publication Date: 2025-12-12CANGZHOU YIHANG NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422991544.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-12-12
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Existing traditional external insulation adhesive boards have low strength, and the inner and outer layers of the three-layer sandwich composite wall panel cannot work together to bear the load, resulting in low overall load-bearing capacity, weak compressive strength of the insulation area, and easy collapse.

Method used

The design combines autoclaved aerated concrete (AAC) panels, insulation boards, insulation mortar, and mesh fabric, and is fixed with adhesives. Connectors and tie rods are used for through-fixing, and rubber sealing rings are used to improve the firmness and compressive strength.

Benefits of technology

It improves the wall panel's firmness and overall load-bearing capacity, achieving integration of insulation and structure. It solves the problems of weak adhesion of traditional external insulation boards and the inability of the inner and outer layers of three-layer sandwich composite wall panels to work together to bear the load, thus enhancing compressive strength.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of constructional engineering, in particular to an autoclaved sand aerated concrete composite heat preservation wallboard which comprises an autoclaved sand aerated board, a heat preservation board, heat preservation slurry, mortar and a glass fiber net. The connecting piece is fixed at the two ends of the autoclaved sand aerated plate in a penetrating manner. According to the autoclaved sand aerated concrete composite heat preservation wallboard, the design that the autoclaved sand aerated board, the heat preservation board, the heat preservation slurry and the glass fiber net are combined is adopted, the firmness of the wallboard can be guaranteed, meanwhile, the effect of integrating heat preservation and the structure is achieved, the overall bearing capacity is high, and the anti-pressure capacity is high.
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Description

Technical Field

[0001] This utility model relates to the field of building engineering technology, and in particular to an autoclaved aerated concrete composite insulation wall panel. Background Technology

[0002] Autoclaved aerated concrete (AAC) wall panels are porous concrete products made primarily from silica sand, cement, and lime, reinforced with rust-proofed steel bars, and cured under high temperature, high pressure, and steam. They offer excellent sound insulation and absorption properties, as well as good thermal insulation. With a lightweight specific gravity of 0.5, which is only 1 / 4 that of ordinary concrete, they significantly reduce the self-weight of the walls and lower the cost of building foundations. Products include exterior wall panels, interior wall panels, floor slabs, and roof panels.

[0003] Existing traditional external insulation adhesive boards have low strength, and while some three-layer sandwich composite wall panels have good strength, the inner and outer layers cannot work together to bear the load, resulting in low overall load-bearing capacity. Furthermore, some composite wall panels also suffer from weak compressive strength in the insulation area, making them prone to collapse. Therefore, this utility model proposes an autoclaved aerated concrete composite insulation wall panel. Utility Model Content

[0004] To address the aforementioned shortcomings in the existing technology, this utility model provides an autoclaved aerated concrete composite insulation wall panel, which has a practical structure and is easy to promote.

[0005] An autoclaved aerated concrete composite insulation wall panel includes an autoclaved aerated concrete board, an insulation board, insulation mortar, mortar, and a mesh fabric;

[0006] The autoclaved aerated concrete board and the insulation board are bonded and fixed together by an adhesive. The insulation board has an embedded insulation support pad inside. The insulation board is covered with the insulation slurry on its outer layer. The outer layer of the insulation slurry is shaped and fixed by a mesh cloth.

[0007] It also includes connectors and tie members, one end of which is fixed through the autoclaved aerated sand plate and the other end is embedded in the thermal insulation mortar or fixed to the outside of the mesh cloth.

[0008] Preferably, the autoclaved aerated sand plate is provided with a groove for fixing the connector and the tie member.

[0009] Preferably, both the connector and the tie member are equipped with rubber sealing rings.

[0010] Preferably, the thermal insulation support pad has compressive support capacity; the interior of the thermal insulation support pad is filled with thermal insulation grout.

[0011] Preferably, the adhesive is an adhesive mortar or a polyurethane adhesive.

[0012] Preferably, the insulation board is an XPS board, EPS board, phenolic board, polyurethane board, or PIR board.

[0013] Preferably, the insulating mortar is a fireproof and heat-insulating mortar.

[0014] Preferably, the connector is made of stainless steel, Q235B or FRP; the tie is made of stainless steel, Q235B, FRP or extended insulation nail.

[0015] Preferably, the connectors are located at both ends of the wall panel, and there are multiple tie members located in the middle of the wall panel.

[0016] The beneficial effects of this utility model are as follows:

[0017] This utility model of autoclaved aerated concrete composite insulation wall panel adopts a design that combines autoclaved aerated concrete board, insulation board, insulation mortar and mesh cloth, which can not only ensure the wall panel's firmness, but also achieve the effect of integrated insulation and structure, with high overall load-bearing capacity and strong compressive strength. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the internal structure of the present invention;

[0020] Figure 2 This is a structural schematic diagram of the tie rod;

[0021] Figure 3 Cross-sectional arrangement of tie members and connectors Figure 1 ;

[0022] Figure 4 Cross-sectional arrangement of tie members and connectors Figure 2 ;

[0023] Figure 5 This is a cross-sectional layout diagram of the thermal insulation support pads;

[0024] Figure 6 Installation diagram of the tie rod Figure 2 ;

[0025] 1-Autoclaved aerated concrete board, 2-Insulation board, 3-Insulation mortar, 4-Mesh cloth, 5-Adhesive, 6-Insulation support pad, 7-Connector, 8-Tie-up, 9-Groove, 10-Rubber sealing ring, 11-Mortar. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0027] In the description of the embodiments of this utility model, it should be noted that if terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," or "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and "third" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0028] Furthermore, the use of terms such as "horizontal," "vertical," and "sag" does not imply that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0029] As shown in the attached figure, an autoclaved aerated concrete composite insulation wall panel includes an autoclaved aerated concrete board 1, an insulation board 2, an insulation mortar 3, a mortar 11, and a mesh fabric 4.

[0030] The autoclaved aerated concrete board 1 and the insulation board 2 are bonded and fixed together by an adhesive 5, which is an adhesive mortar or polyurethane adhesive. The insulation board 2 has an embedded insulation support pad 6 inside, which has compressive support capacity and can be filled with insulation mortar to ensure that the insulation area does not collapse and the structure is stable. The outer layer of the insulation board 2 is provided with insulation mortar 3, which is shaped and fixed by a mesh cloth 4. The mesh cloth 4 is an alkali-resistant mesh cloth.

[0031] It also includes connectors 7 and tie members 8, with connectors 7 passing through and fixed to both ends of the autoclaved aerated concrete plate 1; such as Figure 1As shown, one end of the tie member 8 is fixed through the autoclaved aerated concrete plate 1, and the other end is embedded in the thermal insulation mortar 3; as Figure 6 As shown, one end of the tie member 8 is fixed through and to the autoclaved aerated concrete plate 1, and the other end is fixed to the outside of the mesh cloth 4. Both the connector 7 and the tie member 8 are equipped with rubber sealing rings 10, which makes the connection hole more sealed and prevents water leakage and air leakage.

[0032] The autoclaved aerated sand plate 1 is provided with grooves 9 for fixing the connectors 7 and tie rods 8; such as Figure 3-4 As shown, the tie members and connecting end caps can be square or round, etc.; the connectors 7 are set at both ends of the wall panel, and there are multiple tie members 8, which are set in the middle of the wall panel.

[0033] Insulation board 2 is made of XPS board, EPS board, phenolic board, polyurethane board, or PIR board. Insulation mortar 3 is fireproof and heat-insulating mortar. Connector 7 is made of stainless steel, Q235B, FRP, etc.; tie rod 8 is made of stainless steel, Q235B, FRP, extended insulation nails, etc.

[0034] This utility model of autoclaved aerated concrete (AAC) composite wall panel uses AAC board as the base wall. Traditional insulation templates are fixed to the AAC board through tie-ins and adhesive. The structure is stable and the wall has high load-bearing capacity. It achieves the integration of insulation and structure of the enclosure wall, avoids the problem of instability of traditional external insulation boards, and also solves the problem of low overall load-bearing capacity in three-layer sandwich (AAC + insulation + AAC) composite wall panels where the inner and outer layers cannot work together to bear the load.

[0035] The above description is only a preferred embodiment of this utility model patent and is not intended to limit this utility model patent. Any modifications, equivalent substitutions and improvements made within the spirit and principles of this utility model patent should be included within the protection scope of this utility model patent.

Claims

1. A steam-cured autoclaved aerated concrete composite thermal insulation wall panel, characterized in that, The application relates to a wallboard, which comprises an autoclaved sand aerated board (1), a thermal insulation board (2), thermal insulation slurry (3), mortar (11) and a mesh cloth (4). The autoclaved sand aerated board (1) and the thermal insulation board (2) are fixed by an adhesive (5), the thermal insulation board (2) is internally provided with an embedded thermal insulation support cushion (6), the outer layer of the thermal insulation board (2) is provided with the thermal insulation slurry (3), the thermal insulation slurry (3) is provided with the mortar (11), and the outer layer of the mortar (11) is fixed by the mesh cloth (4). The wallboard further comprises connecting pieces (7) and tie pieces (8), the connecting pieces (7) are fixed at both ends of the autoclaved sand aerated board (1), and the tie pieces (8) are fixed at one end of the autoclaved sand aerated board (1) and embedded in the thermal insulation slurry (3) or fixed at the outer side of the mesh cloth (4).

2. The autoclaved sand aerated concrete composite thermal insulation wall panel according to claim 1, characterized in that: The autoclaved sand aerated board (1) is provided with grooves (9) for fixing the connecting pieces (7) and the tie pieces (8).

3. The autoclaved sand aerated concrete composite wall panel according to claim 1, characterized in that: The connecting pieces (7) and the tie pieces (8) are both provided with rubber sealing rings (10).

4. The autoclaved sand aerated concrete composite wall panel according to claim 1, characterized in that: The thermal insulation support cushion (6) has compression support capacity, and is internally filled with thermal insulation slurry.

5. The autoclaved sand aerated concrete composite wall panel according to claim 1, characterized in that: The adhesive (5) is adhesive mortar or polyurethane adhesive.

6. The autoclaved sand aerated concrete composite wall panel according to claim 1, characterized in that: The thermal insulation board (2) is an XPS board, an EPS board, a phenolic board, a polyurethane board or a PIR board.

7. The autoclaved sand aerated concrete composite wall panel according to claim 1, characterized in that: The thermal insulation slurry (3) is fireproof thermal insulation mortar.

8. The autoclaved sand aerated concrete composite wall panel according to claim 1, characterized in that: The mesh cloth (4) is an alkali-resistant mesh cloth.

9. The autoclaved sand aerated concrete composite wall panel according to claim 1, characterized in that: The connecting pieces (7) are made of metal stainless steel, Q235B or FRP material, and the tie pieces (8) are made of metal stainless steel, Q235B, FRP material or lengthened thermal insulation nails.

10. The autoclaved sand aerated concrete composite wall panel according to claim 1, characterized in that: The connecting pieces (7) are arranged at both ends of the wallboard, and the tie pieces (8) are arranged at the middle position of the wallboard.