Oiling device for machining worm and gear speed reducer

By designing the oil injection mechanism and cleaning mechanism in the oil injection device, the problem of uneven lubrication in the worm gear reducer was solved, achieving uniform distribution and cleaning of lubricating oil, and extending the service life of the reducer.

CN223663119UActive Publication Date: 2025-12-12HEBEI NORTH MACHINERY EQUIP
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Patent Information

Application Number
CN202520522504.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-12-12
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

In the existing technology, worm gear reducers have the problem of difficulty in maintaining continuous lubrication, which leads to a reduced service life.

Method used

An oil injection device including an oil injection mechanism and a cleaning mechanism was designed. The device uses a motor to drive a half gear to mesh with a rack to achieve automatic spraying and filtration of lubricating oil. Combined with the design of a return spring and a cleaning brush, it ensures that the lubricating oil is evenly distributed and removes residual oil and impurities.

Benefits of technology

It achieves continuous lubrication of the worm gear, reduces wear, extends service life, prevents lubricant buildup and mechanical failure, and maintains the normal operation of the reducer.

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Abstract

The utility model relates to the technical field of mechanical lubricating oil equipment, and provides an oil injection device for machining of a worm and gear speed reducer, the oil injection device comprises a speed reducer box, a transmission shaft is rotatably connected to the interior of the speed reducer box, and an oil injection mechanism is arranged in the speed reducer box. The motor is started while the worm gear and the worm are started, the half gear is meshed with the rack, so that the rack drives the extrusion plate to apply pressure to oil in the oil injection tank, the oil is stressed to be sprayed out through the spraying plate, and lubricating oil is injected into a transmission part of the worm; according to the technical scheme, the rack is driven to reset through the elasticity of the reset spring, so that the oil injection tank stops supplying oil, the oil injection tank indirectly discharges oil through the half gear rotating continuously, lubricating oil is prevented from being accumulated at the first position of the worm, and the technical problem that in the related technology, the worm gear and the worm cannot be continuously lubricated is solved.
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Description

TECHNICAL FIELD

[0001] Embodiments of the present disclosure relate to the technical field of mechanical lubricating oil equipment, and in particular, to an oil injection device for worm and gear speed reducer machining. BACKGROUND

[0002] After production, the speed reducer needs to inject lubricating oil into the speed reducer to ensure the normal operation of the speed reducer. At present, the lubricating oil of the speed reducer is mainly injected by manually rotating the main shaft of the speed reducer, and then the hand-held oil injection device is used to inject the lubricating oil into the speed reducer in a squeezing manner.

[0003] According to a worm part for a worm and gear speed reducer (publication number: CN 208057896U): including an input shaft, a speed reducer box, an output shaft, a bolt, a cover, a worm, a worm, a semicircle block, a semicircle block, a bolt slot, a bolt, a placing groove; the input shaft is a stepped shaft, wherein the small diameter shaft of the input shaft is a semicircular shaft, a worm shaft groove is arranged on the semicircular shaft, a placing groove is arranged on the worm bearing groove, and the placing groove and the worm shaft groove form a fixed groove, and a bolt hole is arranged symmetrically on the semicircular shaft; both ends of the worm are fixedly installed with semicircle clamping blocks, wherein the semicircle clamping blocks are placed in the placing grooves; the semicircle block is provided with two symmetric bolt grooves, wherein the semicircle block is fixedly installed on the semicircular shaft by bolts, and the worm is fixed between the two.

[0004] In the above application, through the cooperation of the speed reducer box and the worm assembly, the lubrication function of the worm and gear in the speed reducer box is difficult to solve, which leads to the maintenance of the worm and gear, and the service life is reduced, therefore we propose an oil injection device for worm and gear speed reducer machining. Content of the utility model

[0005] In order to overcome the above defects, the embodiments of the present disclosure provide an oil injection device for worm and gear speed reducer machining, which solves the problem of continuous lubrication of the worm and gear in the related art.

[0006] According to one aspect, at least one embodiment of the present disclosure provides an oil injection device for worm and gear speed reducer machining, which comprises a speed reducer box, a transmission shaft rotatably connected inside the speed reducer box, a worm arranged on the circumference of the transmission shaft, a worm wheel arranged inside the speed reducer box, and an oil injection mechanism arranged inside the speed reducer box.

[0007] The oil injection mechanism comprises a motor, the side surface of the motor is fixedly connected to the inner wall of the speed reducer box, the output end of the motor is fixedly connected with a rotating shaft, the circumferential surface of the rotating shaft is fixedly penetrated with a half gear, the inner part of the speed reducer box is fixedly connected with a partition plate, the top of the partition plate is provided with a sliding groove, the inner part of the sliding groove is slidably connected with a rack, the side surface of the rack is fixedly connected with a connecting rod, the top of the partition plate is fixedly connected with an oil injection tank, one end of the connecting rod is fixedly connected with an extrusion plate, the bottom of the oil injection tank is fixedly penetrated with a conveying pipe, one end of the conveying pipe is fixedly connected with a spraying plate.

[0008] For example, the oil injection device for worm gear speed reducer machining provided by at least one embodiment of the present disclosure further comprises a reset spring fixedly connected to the inner wall of the speed reducer box, and one end of the reset spring away from the inner wall of the speed reducer box is fixedly connected to the side surface of the rack. The purpose is to ensure that the half gear and the rack are automatically reset by the reset spring when they are not engaged.

[0009] The side surface of the connecting rod penetrates the side surface of the oil injection tank and is slidably connected to the side surface of the oil injection tank, and the side surface of the extrusion plate is slidably connected to the inner part of the oil injection tank. The purpose is to ensure that the movement of the connecting rod can move the extrusion plate inside the oil injection tank.

[0010] The side surface of the rack is elastically connected to the inner wall of the speed reducer box through the reset spring, and the initial state of the reset spring is a relaxed state. The purpose is to ensure that the reset spring is automatically reset after being stressed.

[0011] The circumferential surface of the half gear is engaged with the side surface of the rack, and the bottom of the spraying plate is located directly above the worm. The engagement of the circumferential surface of the half gear with the side surface of the rack ensures that the rotation of the half gear can move the rack. The bottom of the spraying plate being located directly above the worm ensures that the oil sprayed by the spraying plate can lubricate the surface of the worm.

[0012] According to another aspect, at least one embodiment of the present disclosure also provides an oil injection device for worm gear speed reducer machining, which comprises a cleaning mechanism. The cleaning mechanism comprises a threaded rod, one end of the threaded rod is fixedly connected to one end of the rotating shaft, the circumferential surface of the threaded rod is threadedly connected with a threaded sleeve, the bottom of the threaded sleeve is fixedly connected with a moving rod, the top of the partition plate is provided with a moving groove, the side surface of the moving rod is slidably connected to the inner part of the moving groove, one end of the moving rod away from the bottom of the threaded sleeve is fixedly connected with a cleaning brush, and the side surface of the speed reducer box is provided with a glass observation plate. The function of the cleaning mechanism is to clean the oil adhered to the surface of the glass observation plate.

[0013] For example, the oil injection device for worm gear reducer machining provided by at least one embodiment of the present disclosure further comprises a filter plate fixedly connected to the inside of the reducer box, and a scraper fixedly connected to the side of the cleaning brush, so as to filter impurities in the used oil.

[0014] The circumferential surface of the threaded rod is fixedly penetrated by a limiting plate, and the bottom of the reducer box is provided with an oil discharge port, and the limiting plate limits the displacement distance of the threaded sleeve.

[0015] The side of the cleaning brush is in contact with the side of the glass observation plate, so as to ensure that the cleaning brush moves to clean the glass observation plate.

[0016] The top of the filter plate is located directly below the spraying plate, so as to ensure that the oil sprayed by the spraying plate can be filtered by the filter plate.

[0017] The embodiment of the present disclosure has the following beneficial effects:

[0018] 1、In the utility model, through the mutual cooperation between the motor, the half gear and the oil injection tank and other components of the oil injection mechanism, when the reducer box needs to be used, the motor is started at the same time as the worm and the worm are started, the half gear is engaged with the rack, the rack drives the extrusion plate to pressurize the oil in the oil injection tank, the oil is sprayed through the spraying plate under stress, and finally the lubricating oil is injected into the worm transmission part to form an oil film. When the half gear continues to rotate to the toothless area, the rack and the half gear are not engaged, the rack is reset by the elasticity of the return spring, the oil injection tank stops supplying oil, the oil injection tank is indirectly discharged by the continuously rotating half gear, and the accumulation of lubricating oil in the worm is prevented. This design achieves the effect of lubricating the worm and the worm in transmission, reduces wear and tear, and prolongs the service life.

[0019] 2、In the utility model, through the mutual cooperation between the threaded rod, the cleaning brush and the filter plate and other components of the cleaning mechanism, during the starting process of the oil injection mechanism, the sprayed oil is filtered by the filter plate, and the contact between the lubricating oil and the rotating worm causes the lubricating oil to splash to the side of the glass observation plate. The rotation of the rotating shaft drives the threaded rod to rotate, so that the cleaning brush moves to clean the oil adhered to the side of the glass observation plate during movement. The cleaning brush moves to drive the scraper to move, and the scraper moves to clean the impurities filtered on the top of the filter plate. This design achieves the effect of cleaning the residual oil and impurities in the reducer box, prevents the accumulation of lubricating oil, and causes mechanical failure. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings needed to be used in the description of the embodiments of the present disclosure will be briefly introduced. Obviously, the drawings in the following description only represent some of the exemplary embodiments of the present disclosure. Those skilled in the art can obtain other drawings according to the content of the exemplary embodiments of the present disclosure and the drawings without any creative effort.

[0021] Figure 1 It is a structure schematic view of the first perspective three-dimensional appearance of the utility model;

[0022] Figure 2 It is a structure schematic view of the first perspective three-dimensional section of the utility model;

[0023] Figure 3 It is a structure schematic view of the second perspective three-dimensional section of the utility model;

[0024] Figure 4 It is a structure schematic view of the three-dimensional enlargement of A in the utility model; Figure 2

[0025] Figure 5 It is a structure schematic view of the three-dimensional enlargement of B in the utility model Figure 3

[0026] In the figure: 1, speed reducer box; 2, transmission shaft; 3, worm; 4, worm gear; 5, oil injection mechanism; 51, motor; 52, rotating shaft; 53, half gear; 54, partition; 55, sliding slot; 56, rack; 57, connecting rod; 58, oil injection tank; 59, extrusion plate; 510, conveying pipe; 511, spraying plate; 512, return spring; 6, cleaning mechanism; 61, threaded rod; 62, threaded sleeve; 63, moving rod; 64, moving groove; 65, cleaning brush; 66, glass observation plate; 67, filter plate; 68, scraper; 69, limiting plate; 610, oil discharge port. DETAILED DESCRIPTION

[0027] The present disclosure will be further described in detail below in conjunction with the drawings and embodiments. It can be understood that the specific embodiments described here are only used to explain the present disclosure, not to limit the present disclosure.

[0028] In order to make the drawing simple, only the parts related to the disclosure are schematically represented in each drawing, which does not represent the actual structure of the product. In addition, in order to make the drawing simple and easy to understand, in some drawings, only one of the components with the same structure or function is schematically represented, or only one of them is marked. In this paper, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0029] ​​In this document, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present disclosure can be understood according to the specific circumstances.

[0030] In the present disclosure, unless otherwise explicitly specified and limited, the first feature "on" or "under" the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0031] In the description of the present embodiment, the terms "up", "down", "left", "right" and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present disclosure.

[0032] In addition, in the description of the present application, the terms "first", "second" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0033] As Figures 1-5 As shown in the figure, it shows an oil injection device for worm gear reducer machining in an embodiment of the present disclosure, which comprises a reducer box 1, a transmission shaft 2 is rotatably connected inside the reducer box 1, a worm 3 is arranged on the circumference of the transmission shaft 2, a worm gear 4 is arranged inside the reducer box 1, and an oil injection mechanism 5 is arranged inside the reducer box 1;

[0034] The oil injection mechanism 5 comprises a motor 51 fixedly connected to the inner wall of the speed reducer box 1, an output end of the motor 51 is fixedly connected with a rotating shaft 52, a circumferential surface of the rotating shaft 52 is fixedly penetrated with a half gear 53, the inside of the speed reducer box 1 is fixedly connected with a partition plate 54, a top of the partition plate 54 is provided with a sliding groove 55, the inside of the sliding groove 55 is slidably connected with a rack 56, the side of the rack 56 is fixedly connected with a connecting rod 57, the top of the partition plate 54 is fixedly connected with an oil injection tank 58, one end of the connecting rod 57 is fixedly connected with an extrusion plate 59, the bottom of the oil injection tank 58 is fixedly penetrated with a conveying pipe 510, one end of the conveying pipe 510 is fixedly connected with a spraying plate 511.

[0035] In some examples, further comprising: the inner wall of the speed reducer box 1 is fixedly connected with a reset spring 512, one end of the reset spring 512 away from the inner wall of the speed reducer box 1 is fixedly connected with the side of the rack 56, which is to ensure that the half gear 53 and the rack 56 are not engaged by the reset spring 512 to automatically reset.

[0036] The side of the connecting rod 57 and the side of the oil injection tank 58 are penetrated and slidably connected, and the side of the extrusion plate 59 and the inside of the oil injection tank 58 are slidably connected, which is to ensure that the movement of the connecting rod 57 can move the extrusion plate 59 inside the oil injection tank 58.

[0037] The side of the rack 56 is elastically connected to the inner wall of the speed reducer box 1 by the reset spring 512, and the initial state of the reset spring 512 is a relaxed state, which is to ensure that the reset spring 512 is automatically reset after being stressed.

[0038] The circumferential surface of the half gear 53 and the side of the rack 56 are engaged with each other, and the bottom of the spraying plate 511 is located directly above the worm 3, and the circumferential surface of the half gear 53 and the side of the rack 56 are engaged with each other to ensure that the rotation of the half gear 53 can move the rack 56, and the bottom of the spraying plate 511 is located directly above the worm 3 to ensure that the oil sprayed by the spraying plate 511 can lubricate the surface of the worm 3.

[0039] For example, as Figures 1-5As shown, when the speed reducer box 1 needs to be used, the worm wheel 4 and the worm 3 are started at the same time, the motor 51 is started, the output end of the motor 51 rotates, the output end of the motor 51 drives the rotating shaft 52 to rotate, the rotating shaft 52 drives the half gear 53 to rotate, the half gear 53 is engaged with the rack 56, the half gear 53 drives the rack 56 to move in the sliding groove 55, the rack 56 moves through the connecting rod 57 to drive the extrusion plate 59 to move in the oil injection tank 58, the extrusion plate 59 moves to press the oil in the oil injection tank 58, so that the oil is forced to enter the inside of the spraying plate 511 through the delivery pipe 510, and finally the lubricating oil is injected into the transmission part of the worm 3 to form an oil film, thereby reducing friction and heat accumulation. When the half gear 53 continues to rotate to the toothless area, the rack 56 is not engaged with the half gear 53, and the rack 56 is reset by the elasticity of the reset spring 512, so that the oil injection tank 58 stops supplying oil, and the half gear 53 is continuously rotated to indirectly discharge the oil from the oil injection tank 58, preventing the lubricating oil from accumulating in one place of the worm 3.

[0040] As Figures 1-5 As shown, it shows an oil injection device for worm and gear speed reducer machining in another embodiment of the present disclosure, which is basically the same as the above technical solution, so only the differences are described, the cleaning mechanism 6, the cleaning mechanism 6 includes a threaded rod 61, one end of the threaded rod 61 is fixedly connected to one end of the rotating shaft 52, the circumferential surface of the threaded rod 61 is threadedly connected with a threaded sleeve 62, the bottom of the threaded sleeve 62 is fixedly connected with a moving rod 63, the top of the partition plate 54 is provided with a moving groove 64, the side surface of the moving rod 63 is slidably connected with the inside of the moving groove 64, one end of the moving rod 63 away from the bottom of the threaded sleeve 62 is fixedly connected with a cleaning brush 65, and the side surface of the glass observation plate 66 is provided with a glass observation plate 66. The function of the cleaning mechanism 6 is to clean the oil adhered to the surface of the glass observation plate 66.

[0041] In some examples, further comprising: the inside of the speed reducer box 1 is fixedly connected with a filter plate 67, and the side surface of the cleaning brush 65 is fixedly connected with a scraper 68, which is to filter impurities from the oil used.

[0042] The circumferential surface of the threaded rod 61 is fixedly connected with a limiting plate 69, and the bottom of the speed reducer box 1 is provided with an oil discharge port 610, and the function of the limiting plate 69 is to limit the displacement distance of the threaded sleeve 62.

[0043] The side surface of the cleaning brush 65 is in contact with the side surface of the glass observation plate 66, which is to ensure that the cleaning brush 65 moves to clean the glass observation plate 66.

[0044] The top of the filter plate 67 is located directly below the spraying plate 511, which is to ensure that the oil sprayed by the spraying plate 511 can be filtered by the filter plate 67.

[0045] For example, asFigures 1-5 As shown, during the starting process of the oil injection mechanism 5, the sprayed oil is filtered by the filter plate 67, and after contacting the rotating worm 3, the lubricating oil splashes to the side of the glass observation plate 66, affecting the observation of the staff. Therefore, the rotating shaft 52 rotates at the same time to drive the threaded rod 61 to rotate, the threaded rod 61 rotates to drive the threaded sleeve 62 to move, the threaded sleeve 62 moves to drive the moving rod 63 to move inside the moving groove 64, the moving rod 63 moves to drive the cleaning brush 65 to move, the cleaning brush 65 cleans the oil adhered to the side of the glass observation plate 66 during the movement, and the cleaning brush 65 moves at the same time to drive the scraper 68 to move, the scraper 68 moves to clean the impurities filtered on the top of the filter plate 67, preventing the filter plate 67 from being blocked, and the residual lubricating oil after use is discharged from the oil discharge port 610 inside the speed reducer box 1.

[0046] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure and are not limiting. Although the present disclosure has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present disclosure can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present disclosure, and they should be covered in the scope of the claims of the present disclosure.

Claims

1. An oiling device for a worm and gear speed reducer machining, characterized by, The application relates to a speed reducer box (1), which is internally rotationally connected with a transmission shaft (2), the circumferential surface of the transmission shaft (2) is provided with a worm (3), the inside of the speed reducer box (1) is provided with a worm wheel (4), and the inside of the speed reducer box (1) is provided with an oil injection mechanism (5). The oil injection mechanism (5) comprises a motor (51), the side surface of the motor (51) is fixedly connected to the inner wall of the speed reducer box (1), the output end of the motor (51) is fixedly connected with a rotating shaft (52), the circumferential surface of the rotating shaft (52) is fixedly penetrated with a half gear (53), the inside of the speed reducer box (1) is fixedly connected with a partition plate (54), the top of the partition plate (54) is provided with a sliding groove (55), the inside of the sliding groove (55) is slidably connected with a rack (56), the side surface of the rack (56) is fixedly connected with a connecting rod (57), the top of the partition plate (54) is fixedly connected with an oil injection tank (58), one end of the connecting rod (57) is fixedly connected with an extrusion plate (59), the bottom of the oil injection tank (58) is fixedly penetrated with a conveying pipe (510), and one end of the conveying pipe (510) is fixedly connected with a spraying plate (511).

2. The oil injection device for machining a worm gear according to claim 1, wherein The inner wall of the speed reducer box (1) is fixedly connected with a reset spring (512), and one end, away from the inner wall of the speed reducer box (1), of the reset spring (512) is fixedly connected to the side surface of the rack (56).

3. The oil injection device for machining a worm gear according to claim 2, wherein The side surface of the connecting rod (57) penetrates through the side surface of the oil injection tank (58) and is slidably connected to the side surface of the oil injection tank (58), and the side surface of the extrusion plate (59) is slidably connected to the inside of the oil injection tank (58).

4. The oil injection device for machining a worm gear according to claim 3, wherein The side surface of the rack (56) is elastically connected to the inner wall of the speed reducer box (1) through the reset spring (512), and the initial state of the reset spring (512) is a relaxed state.

5. The oiling device for worm and wheel reducer machining according to claim 4, characterized in that, The circumferential surface of the half gear (53) is in mesh with the side surface of the rack (56), and the bottom of the spraying plate (511) is located directly above the worm (3).

6. The oil injection device for machining a worm gear according to claim 5, wherein The inside of the speed reducer box (1) is provided with a cleaning mechanism (6), the cleaning mechanism (6) comprises a threaded rod (61), one end of the threaded rod (61) is fixedly connected to one end of the rotating shaft (52), the circumferential surface of the threaded rod (61) is threadedly connected with a threaded sleeve (62), the bottom of the threaded sleeve (62) is fixedly connected with a moving rod (63), the top of the partition plate (54) is provided with a moving groove (64), the side surface of the moving rod (63) is slidably connected to the inside of the moving groove (64), one end, away from the bottom of the threaded sleeve (62), of the moving rod (63) is fixedly connected with a cleaning brush (65), and the side surface of the cleaning brush (65) is in contact with the side surface of a glass observation plate (66).

7. The oiling device for worm and wheel reducer machining according to claim 6, characterized in that, The inside of the speed reducer box (1) is fixedly connected with a filter plate (67), and the side surface of the cleaning brush (65) is fixedly connected with a scraper (68).

8. The oil injection device for machining a worm gear according to claim 7, wherein The circumferential surface of the threaded rod (61) is fixedly penetrated with a limiting plate (69), and the bottom of the speed reducer box (1) is provided with an oil discharge port (610).

9. The oiling device for worm and wheel reducer machining according to claim 8, characterized in that, The side surface of the cleaning brush (65) is in contact with the side surface of the glass observation plate (66).

10. The oiling device for worm and wheel reducer machining according to claim 9, characterized in that, The top of the filter plate (67) is located directly below the shower plate (511).

Citation Information

Patent Citations

  • A worm part for worm gear speed reducer machine

    CN208057896U