Device for solving problem that copper wire carries water and preventing oxidation by using gas pressurization system
By using a gas pressurization system and a high-pressure gas injection device, the problems of water retention and oxidation in copper wires are solved, improving the drying efficiency and production efficiency of copper wires, realizing intelligent monitoring and control, and reducing costs.
Patent Information
- Application Number
- CN202423130814.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Water on the surface of copper wire leads to oxidation. Traditional treatment methods are inefficient and cannot completely avoid oxidation, affecting production efficiency and product quality.
A gas pressurization system is used to blow away moisture from copper wires using a pressurization pump and a high-pressure gas injection method. The device includes a pressurization pump and a high-pressure gas injection device. The moisture on the copper wires is removed by high-pressure gas injection, and intelligent monitoring and control are achieved through a diaphragm and electrode plate structure.
It improves copper wire drying efficiency by about 40%, reduces processing time, increases production efficiency, has a simple structure, low cost, is easy to maintain, and has intelligent monitoring functions to ensure normal operation of the equipment.
Smart Images

Figure CN223663692U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper line drying device technical field, concretely is a device that utilizes gas pressurizing system to solve copper line water and anti -oxidation. BACKGROUND
[0002] In the copper wire production process, often encounter the problem of copper wire surface water. Due to the existence of moisture, copper wire is prone to oxidation reaction, and the oxidized copper wire will reduce its conductivity and mechanical properties, seriously affect the quality of copper wire product, the traditional processing method such as natural drying is inefficient, and the occurrence of oxidation phenomenon cannot be completely avoided, which has been a difficult problem that has plagued the copper wire production industry, greatly limits the improvement of production efficiency and the stability of product quality, therefore we propose a device that utilizes gas pressurizing system to solve copper line water and anti -oxidation. UTILITY MODEL CONTENTS
[0003] In view of the deficiency of prior art, the utility model provides a device that utilizes gas pressurizing system to solve copper line water and anti -oxidation, has the advantages of good drying effect, low cost and high intelligence, solves the problem proposed in the above background technology.
[0004] The utility model provides following technical scheme: a device that utilizes gas pressurizing system to solve copper line water and anti -oxidation, including pressure pump, the fixed platform is fixedly assembled to the outer wall of pressure pump, the top of fixed platform is fixedly assembled with straight cylinder and warning light respectively, the outer wall of straight cylinder is penetrated with branch pipe no.
[0005] As a preferred technical scheme of the utility model: the inside of branch pipe no. 1 is communicated with the inside of straight cylinder, the number of eardrum is two, high pressure air is filled between one eardrum and branch pipe no. 1, and the air pressure is equal to the air pressure between straight cylinder and branch pipe no. 1.
[0006] As a preferred technical scheme of the utility model: two electrode sheets are electrically connected, and two electrode sheets and warning light are electrically connected with controller.
[0007] As a preferred technical scheme of the utility model: the outer wall of the electromagnet one and the outer wall of the electromagnet two are closely combined when the piston is separated from the inner wall of the branch pipe two by 5cm, and the electromagnet one and the electromagnet two are attracted to each other, and the electromagnet one is electrically connected with the controller.
[0008] As a preferred technical scheme of the utility model: the outer wall of the piston is slidably connected with the inner wall of the branch pipe two, and the moving disc is made of rubber.
[0009] As a preferred technical scheme of the utility model: the number of the connecting rods is four, and the piston is fixedly connected with the moving disc through the four connecting rods.
[0010] As a preferred technical scheme of the utility model: the gas outlet of the pressurizing pump is fixedly connected with the straight cylinder, and the timer is electrically connected with the controller.
[0011] As a preferred technical scheme of the utility model: the moving disc is slidably connected with the cross rod, and the inside of the branch pipe two is not communicated with the outside when the piston is closely combined with the inner wall of the branch pipe two.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1、The device solves the problems of water and oxidation of copper wire by using the gas pressurization system, the high-pressure gas generated by the pressurizing pump is accumulated in the straight cylinder, the piston and the moving disc are moved by the increase of gas pressure, so that the high-pressure gas is sprayed at a fixed gas pressure to dry the water on the copper wire, thereby improving the drying efficiency of the copper wire, reducing the time required for processing the water-carrying copper wire, and improving the production efficiency by about 40% compared with the traditional method, and the device has the advantages of simple structure, low cost, convenient operation, easy maintenance and wide application, and can bring significant economic benefits and quality improvement to copper wire production enterprises.
[0014] 2、The device solves the problems of water and oxidation of copper wire by using the gas pressurization system, the uneven gas pressure will cause the diaphragm to deform, so that the two electrode plates are combined to control the warning light to turn on under the control of the controller, so that the user can timely handle the problems of the gas conveying pipeline, thereby improving the intelligence of the device. DRAWINGS
[0015] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0016] Figure 2 It is a partial cross-sectional structure schematic view of the utility model;
[0017] Figure 3 For the utility model Figure 3 The enlarged structure schematic view of A in the middle;
[0018] Figure 4 For the utility model piston structure schematic view;
[0019] Figure 5 For the utility model branch pipe two side section structure schematic view.
[0020] In the drawing: 1, pressurizing pump; 2, fixed platform; 3, straight cylinder; 4, controller; 5, branch pipe one; 6, branch pipe two; 7, warning light; 8, mounting hole; 9, crossbar; 10, return spring; 11, moving disc; 12, connecting rod; 13, piston; 14, electromagnet one; 15, electromagnet two; 16, timer; 17, electrode sheet; 18, eardrum. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] Please refer to Figures 1-5 A device for solving copper wire water and preventing oxidation by using gas pressurizing system, including pressurizing pump 1, the outer wall of pressurizing pump 1 is fixedly assembled with fixed platform 2, the top of fixed platform 2 is fixedly assembled with straight cylinder 3 and warning light 7 respectively, the outer wall of straight cylinder 3 is penetrated with branch pipe one 5, the inner wall of branch pipe one 5 is equipped with eardrum 18, the outer wall of eardrum 18 is fixedly assembled with electrode sheet 17, the outer wall of straight cylinder 3 is provided with mounting hole 8, the inner wall of mounting hole 8 is fixedly assembled with branch pipe two 6, the inner wall of branch pipe two 6 is fixedly assembled with timer 16, the outer wall of timer 16 is fixedly assembled with electromagnet one 14, the inner wall of branch pipe two 6 is also fixedly assembled with crossbar 9, the outer wall of crossbar 9 is sleeved with return spring 10, the outer wall of return spring 10 is abutted with moving disc 11, the outer wall of moving disc 11 is fixedly assembled with connecting rod 12, the end of connecting rod 12 is fixedly assembled with piston 13, the outer wall of piston 13 is fixedly assembled with electromagnet two 15, the top of straight cylinder 3 is fixedly assembled with controller 4.
[0023] In the structure, when the copper wire is transported to the processing area and needs to be dehydrated, the user can control the pressure pump 1 to continuously increase the air pressure of the moving disc 11 close to the side wall of the pressure pump 1 through the controller 4, so that the air pressure increases and pushes the moving disc 11 and the piston 13 to move until the piston 13 is separated from the inner wall of the branch pipe two 6. At this time, the outside and the inside of the branch pipe two 6 are connected, and the high-pressure gas generated by the pressure pump 1 can be sprayed from the branch pipe two 6 through the attraction of the electromagnet one 14 and the electromagnet two 15. In this way, the water droplets on the copper wire can be blown off by high-pressure gas, and the drying efficiency of the copper wire is improved.
[0024] In a preferred embodiment: the inside of the branch pipe one 5 is connected with the inside of the straight cylinder 3, the number of the eardrum 18 is two, one eardrum 18 is filled with high-pressure air between the branch pipe one 5, and the air pressure is equal to the air pressure between the straight cylinder 3 and the branch pipe one 5.
[0025] In the structure, when the gas pipeline connection is loose or even broken during the gas transportation, the air pressure leaks and the pressure is not balanced, so that the two eardrums 18 are deformed when the gas leaks, so that the electrode sheet 17 is adhered and the warning light 7 is turned on by the controller 4. In this way, the running state of the device is monitored, and the intelligence of the device is improved.
[0026] In a preferred embodiment: the two electrode sheets 17 are electrically connected, and the two electrode sheets 17 and the warning light 7 are electrically connected with the controller 4.
[0027] In the structure, the two electrode sheets 17 are adhered by the deformation of the eardrum 18, so that the controller 4 can receive the electrical signal and control the warning light 7 to turn on, so as to realize the effect of intelligent alarm, and to ensure that the user can discover the failure of the device in time.
[0028] In a preferred embodiment: when the piston 13 is separated from the inner wall 5cm of the branch pipe two 6, the outer wall of the electromagnet one 14 and the outer wall of the electromagnet two 15 are closely adhered, and the electromagnet one 14 and the electromagnet two 15 are attracted to each other. The electromagnet one 14 is electrically connected with the controller 4.
[0029] In the structure, when the piston 13 moves to separate from the branch pipe two 6, the electromagnet one 14 is powered by the controller 4 to attract the electromagnet two 15, so that the piston 13 is in a state of separating from the branch pipe two 6, and the gas in the pressurizing pump 1 can be discharged in time to blow dry the copper wire, thereby ensuring the normal operation of the device.
[0030] In a preferred embodiment: the outer wall of the piston 13 is in sliding connection with the inner wall of the branch pipe two 6, and the moving disc 11 is made of rubber.
[0031] In the structure, the rubber material has the characteristics of elasticity and air tightness, so that the moving disc 11 tightly fits the inner wall of the branch pipe two 6 to block the high-pressure gas, and cooperates with the piston 13 to seal the high-pressure gas, thereby ensuring that the pressurizing pump 1 cannot leak a large amount of gas during pressurization, thereby achieving the effect of increasing pressure to move the piston 13 and generating enough power to spray high-pressure gas.
[0032] In a preferred embodiment: the number of connecting rods 12 is four, and the piston 13 is fixedly connected with the moving disc 11 through the four connecting rods 12.
[0033] In the structure, the connecting rod 12 is used to connect the moving disc 11 and the piston 13, so that the movement of the piston 13 can drive the moving disc 11 to move, so that the moving disc 11 compresses the return spring 10, and when the electromagnet one 14 is powered off, the moving disc 11 is automatically reset by the elasticity of the return spring 10 to allow the piston 13 to reseal the gas, thereby ensuring that the subsequent use of the device will not be affected.
[0034] In a preferred embodiment: the gas outlet of the pressurizing pump 1 is fixedly connected with the straight cylinder 3, and the timer 16 is electrically connected with the controller 4.
[0035] In the structure, the controller 4 is used to control the operation time of the pressurizing pump 1, and other operations do not need to be manually intervened by the user, so that the device can automatically control the operation time of each component, and the intelligence of the device is further improved.
[0036] In a preferred embodiment: the moving disc 11 is in sliding connection with the cross rod 9, and when the piston 13 tightly fits the inner wall of the branch pipe two 6, the inside of the branch pipe two 6 is not communicated with the outside.
[0037] In the structure, when the high-pressure gas is generated by the operation of the pressure pump 1, the piston 13 cannot spray the high-pressure gas to the outside through the piston 13 without leaving the branch pipe two 6, so that the gas is accumulated in the straight cylinder 3 to accumulate power, thereby improving the air tightness of the device and ensuring the normal operation of the device.
[0038] Working principle: first, the user installs the device in the area where the copper wire needs to be processed and dried, then controls the pressure pump 1 to operate through the controller 4 to increase the pressure, and then presets the time of the timer 16 to make the electromagnet one 14 can be powered off, so that the gas can be accumulated in the straight cylinder 3, the pressure is increased to generate sufficient power, when the gas pressure becomes large, the piston 13 will be separated from the inner wall of the branch pipe two 6, and the controller 4 will control the electromagnet one 14 to be powered on to make the electromagnet one 14 and the electromagnet two 15 attract each other, so that the piston 13 is always in the state of being separated from the branch pipe two 6, the barrier effect of the gas disappears, so that the gas is sprayed to dry the water on the surface of the copper wire, and when the preset time of the timer 16 is reached, the controller 4 will control the electromagnet one 14 to be powered off, and the elastic reset spring 10 will automatically reset the moving disc 11, thereby ensuring that the subsequent use of the device will not be affected.
[0039] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A device for solving the problems of water and oxidation of copper wire by using a gas pressurization system, comprising a pressurization pump (1), characterized in that: The outer wall of the pressurizing pump (1) is fixedly provided with a fixed table (2), the top of the fixed table (2) is fixedly provided with a straight cylinder (3) and a warning light (7) respectively, the outer wall of the straight cylinder (3) penetrates a branch pipe I (5), the inner wall of the branch pipe I (5) is provided with a tympanic membrane (18), the outer wall of the tympanic membrane (18) is fixedly provided with an electrode sheet (17), the outer wall of the straight cylinder (3) is provided with a mounting hole (8), the inner wall of the mounting hole (8) is fixedly provided with a branch pipe II (6), the inner wall of the branch pipe II (6) is fixedly provided with a timer (16), the outer wall of the timer (16) is fixedly provided with an electromagnet I (14), the inner wall of the branch pipe II (6) is also fixedly provided with a cross rod (9), the outer wall of the cross rod (9) is sleeved with a return spring (10), the outer wall of the return spring (10) abuts against a moving disc (11), the outer wall of the moving disc (11) is fixedly provided with a connecting rod (12), the end of the connecting rod (12) is fixedly provided with a piston (13), the outer wall of the piston (13) is fixedly provided with an electromagnet II (15), and the top of the straight cylinder (3) is fixedly provided with a controller (4).
2. The device for solving water and oxidation of copper wire by using gas pressurization system according to claim 1, characterized in that: The inside of the branch pipe I (5) is communicated with the inside of the straight cylinder (3), the number of the tympanic membrane (18) is two, high-pressure air is filled between one of the tympanic membrane (18) and the branch pipe I (5), and the air pressure is equal to the air pressure between the straight cylinder (3) and the branch pipe I (5).
3. The device for solving water and oxidation of copper wire by using gas pressurization system according to claim 1, characterized in that: The two electrode sheets (17) are electrically connected, and the two electrode sheets (17) and the warning light (7) are electrically connected with the controller (4).
4. The device for solving water and oxidation of copper wire by using gas pressurization system according to claim 1, characterized in that: When the piston (13) is separated from the inner wall of the branch pipe II (6) by 5cm, the outer wall of the electromagnet I (14) is tightly attached to the outer wall of the electromagnet II (15), and the electromagnet I (14) and the electromagnet II (15) are attracted to each other, and the electromagnet I (14) is electrically connected with the controller (4).
5. The device for solving water and oxidation of copper wire by using gas pressurization system according to claim 1, characterized in that: The outer wall of the piston (13) is slidably connected with the inner wall of the branch pipe II (6), and the moving disc (11) is made of rubber.
6. The device for solving water and oxidation of copper wire by using gas pressurization system according to claim 1, characterized in that: The number of the connecting rod (12) is four, and the piston (13) is fixedly connected with the moving disc (11) through the four connecting rods (12).
7. The device for solving water and oxidation of copper wire by using gas pressurization system according to claim 1, characterized in that: The gas outlet of the pressurizing pump (1) is fixedly connected with the straight cylinder (3), and the timer (16) is electrically connected with the controller (4).
8. The device for solving water and oxidation of copper wire by using gas pressurization system according to claim 1, characterized in that: The moving disc (11) is slidably connected with the cross rod (9), and when the piston (13) is tightly attached to the inner wall of the branch pipe II (6), the inside of the branch pipe II (6) is not communicated with the outside.