Cable material preheating equipment

By setting up an insulation layer and a preheating chamber with an annular heating pipe in the cable preheating equipment, the problem of heat loss in the existing technology is solved, and rapid and uniform heating and effective heat preservation of the cable conductor are achieved, thereby improving the quality of cable production.

CN223665222UActive Publication Date: 2025-12-12DONGGUAN ZEDE ELECTRONICS CO LTD
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Patent Information

Application Number
CN202423132179.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-12-12
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

The existing heating tube structure is exposed to the air, resulting in serious heat loss and an inability to effectively concentrate heat on the cable conductor, which affects the preheating effect. Furthermore, the heat loss after heating is rapid, affecting the adhesion of the insulation layer and the quality of the cable.

Method used

The preheating chamber is equipped with a through hole and an insulation layer. An annular heating pipe and an insulation layer are installed on the inner wall of the hole. The conductor is heated by surrounding it with the annular heating pipe, and the insulation layer prevents heat loss. At the same time, an adjustable traction component is used to accommodate different specifications of cable conductors.

Benefits of technology

It achieves rapid and uniform heating of the cable conductor, concentrates and maintains heat, improves heating efficiency, avoids heat waste and cooling, and ensures the adhesion of the insulation layer and the quality of the cable.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223665222U_ABST
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Abstract

The utility model relates to the technical field of cable production, in particular to cable material preheating equipment. The cable material preheating equipment comprises a preheating bin, the two sides of the preheating bin are provided with penetrating openings, and the penetrating openings are used for penetrating the two sides of the preheating bin; the heat preservation layer is arranged on the side wall of the penetrating hole of the preheating bin; and the at least two groups of annular heating pipes are arranged on the side wall of the penetrating hole and are used for carrying out preheating treatment on metal of the cable. The beneficial effects of the utility model are that the device is provided with the preheating chamber, and the two sides of the preheating chamber are provided with the through holes, so that cable conductor metal can smoothly pass through and enter the preheating chamber for heating, and in order to concentrate heat and avoid heat loss, the inner walls of the through holes in the preheating chamber are provided with the heat insulation layers, so that heat loss is effectively prevented, and the heating efficiency is improved; a plurality of annular heating pipes are arranged in the preheating bin and surround the conductor metal, and uniform heating of the conductor metal is ensured through heat exchange on the surface of the conductor.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cable production technical field, concretely is cable material preheating equipment. BACKGROUND

[0002] In the cable production process, cable conductor (metal part) needs to carry out preheating treatment to remove the conductor surface moisture, prevents the emergence of air bubble in the process of subsequent covering insulating skin, improves the adhesion of insulating material and conductor simultaneously, and the common cable conductor preheating method is to use heating pipe to heat conductor directly, however, due to the existing heating pipe structure is usually external and exposed to air, the heat generated in the heating process is easy to lose, is not easy to concentrate on the conductor metal, leads to the unsatisfactory heating effect, especially in the cable production process, cable conductor needs to pass through continuous movement after preheating, so that heat loss is more serious, and the preheating effect is further reduced.

[0003] In addition, the heat of the conductor metal after heating has not been effectively insulated, and without insulation treatment, the heat is easy to lose quickly, so that the conductor metal is cooled again before covering the insulating skin, which affects the adhesion effect of the subsequent insulating layer and the overall quality of the cable product. UTILITY MODEL CONTENTS

[0004] The utility model provides cable material preheating equipment to solve the problem of the unsatisfactory heating effect due to the existing heating pipe structure being usually external and exposed to air, the heat generated in the heating process being easy to lose and not easy to concentrate on the conductor metal.

[0005] The technical scheme for solving the above technical problems is as follows: the cable material preheating equipment comprises:

[0006] The preheating bin is provided with a through hole on both sides, and the through hole is used to penetrate both sides of the preheating bin;

[0007] The heat preservation layer is arranged on the side wall of the through hole of the preheating bin;

[0008] The at least two groups of annular heating pipes are arranged on the side wall of the through hole, and are used for preheating the metal of the cable;

[0009] The traction member is arranged on one side of the preheating bin, and is used for penetrating the metal of the cable into the through hole and sequentially passing through the annular heating pipe.

[0010] The utility model has the advantages of:

[0011] 1) This device features a preheating chamber with through-holes on both sides, allowing the cable conductor metal to pass through smoothly and enter the preheating chamber for heating. To concentrate heat and prevent heat loss, an insulation layer is installed on the inner wall of the through-holes in the preheating chamber, effectively preventing heat loss and improving heating efficiency. Simultaneously, multiple annular heating tubes are arranged within the preheating chamber, surrounding the conductor metal. Through heat exchange with the conductor surface, uniform heating of the conductor metal is ensured. Furthermore, the insulation layer effectively maintains the temperature, preventing the heated conductor metal from rapidly cooling upon contact with air, thus preserving its high temperature and ensuring the preheating effect is not affected. In summary, this equipment can achieve rapid heating of the cable conductor metal, with heat effectively concentrated and maintained within the preheating chamber, greatly improving the heating effect and avoiding heat waste and re-cooling of the conductor metal.

[0012] Based on the above technical solution, the present invention can be further improved as follows.

[0013] Furthermore, the insulation layer is made of aluminum silicate fiberboard.

[0014] The beneficial effects of adopting the above-mentioned further solution are that the aluminum silicate fiberboard has excellent thermal insulation performance, its low thermal conductivity can effectively reduce heat loss, maintain the temperature stability in the preheating chamber, and ensure that the heated cable conductor metal does not easily lose heat when passing through the preheating chamber, thereby improving the heating effect and shortening the preheating time.

[0015] Furthermore, the traction component includes a bracket, a first pulley assembly, a second pulley assembly, and a driving component that drives the first pulley assembly and the second pulley assembly to move in opposite or opposite directions. The bracket is located at the bottom of the preheating chamber, and the first pulley assembly and the second pulley assembly are respectively movable on the bracket.

[0016] Furthermore, the driving component includes a slide rail, a first slide plate, a second slide plate, a bidirectional threaded screw, and a handwheel. The slide rail is fixed on the bracket, the first slide plate and the second slide plate slide outside the slide rail, one end of the bidirectional threaded screw is screwed into the first slide plate, and the other end of the bidirectional threaded screw is screwed into the second slide plate. The handwheel is fixed outside one end of the bidirectional threaded screw.

[0017] Furthermore, the first pulley assembly includes a first pulley, a second pulley, a first transmission belt, and a motor. The bottoms of the first pulley and the second pulley are rotatably connected to the first slide plate via rotating shafts. The first transmission belt is sleeved on the outside of the first pulley and the second pulley. The motor is fixed on the first slide plate, and the drive end of the motor is connected to the first pulley.

[0018] Further, the second pulley assembly comprises a third pulley, a fourth pulley and a second transmission belt, the third pulley and the fourth pulley are rotatably connected to the second sliding plate through rotating shafts at the bottom respectively, and the second transmission belt is sleeved outside the third pulley and the fourth pulley.

[0019] The beneficial effect of the further scheme is that the first pulley is driven to rotate by the motor, the first transmission belt is driven to run since the first transmission belt is sleeved outside the first pulley and the second pulley, the conductor metal is dragged to displace by the running first transmission belt since the conductor metal of the cable is clamped between the first transmission belt and the second transmission belt, in addition, the first sliding plate and the second sliding plate on the sliding rail slide in the same direction or the opposite direction by driving the bidirectional threaded screw rod to rotate by the hand wheel, thereby effectively adjusting the distance between the first pulley assembly and the second pulley assembly and changing the distance between the first transmission belt and the second transmission belt to adapt to the cable conductor metal of different specifications, the size of the conductor metal can be accurately adjusted, and the traction is not affected due to the inconsistent specifications, therefore, the adjustable belt distance can flexibly adapt to the cable conductor metal of different diameters, the stability and smoothness in the traction process are ensured, and the traction failure caused by the inconsistent sizes of the conductor metal is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a whole structure schematic view of the utility model;

[0021] Figure 2 It is a side view sectional view of the utility model.

[0022] In the drawings, the components represented by each reference numeral are listed as follows:

[0023] 10, preheating bin, 101, through hole, 20, heat preservation layer, 30, annular heating pipe, 40, traction member, 410, support, 420, first pulley assembly, 421, first pulley, 422, second pulley, 423, first transmission belt, 424, motor, 430, second pulley assembly, 431, third pulley, 432, fourth pulley, 433, second transmission belt, 440, driving member, 441, sliding rail, 442, first sliding plate, 443, second sliding plate, 444, bidirectional threaded screw rod, 445, hand wheel. DETAILED DESCRIPTION

[0024] The principles and characteristics of the utility model are described below in combination with the drawings, and the examples are only used to explain the utility model and are not used to limit the scope of the utility model.

[0025] In the cable production process, the cable conductor (metal part) needs to be preheated to remove the moisture on the surface of the conductor, prevent bubbles from appearing in the process of subsequent covering of the insulating outer skin, and improve the adhesion of the insulating material to the conductor. The common cable conductor preheating method is to directly heat the conductor by using a heating pipe. However, due to the existing heating pipe structure which is usually external and exposed to the air, the heat generated during the heating process is easily lost and not easily concentrated on the conductor metal, resulting in unsatisfactory heating effect. Especially in the cable production process, the cable conductor needs to be continuously moved after preheating, which makes the heat loss more serious and further reduces the preheating effect.

[0026] In addition, the heat of the conductor metal after heating is not effectively preserved. Without heat preservation treatment, the heat is easily lost quickly, which causes the conductor metal to cool down again before being covered with the insulating outer skin, affecting the adhesion effect of the subsequent insulating layer and the overall quality of the cable product. The cable material preheating equipment is proposed to solve the above problems.

[0027] The utility model provides the following preferred embodiments

[0028] As shown in Figure 1 and Figure 2 , the cable material preheating equipment comprises:

[0029] The preheating bin 10 is provided with a penetration opening on both sides, and the penetration opening is used to penetrate both sides of the preheating bin 10;

[0030] The heat preservation layer 20 is arranged on the side wall of the penetration hole 101 of the preheating bin 10;

[0031] The at least two groups of annular heating pipes 30 are arranged on the side wall of the penetration hole 101, and are used for preheating the metal of the cable;

[0032] The traction member 40 is arranged on one side of the preheating bin 10, and is used for deepening the metal end of the cable into the penetration hole 101 and sequentially penetrating through the annular heating pipe 30;

[0033] This device features a preheating chamber 10 with through holes 101 on both sides, allowing the cable conductor metal to pass through and enter the preheating chamber 10 for heating. To concentrate heat and prevent heat loss, an insulation layer 20 is installed on the inner wall of the through holes 101 within the preheating chamber 10, effectively preventing heat loss and improving heating efficiency. Simultaneously, multiple annular heating tubes 30 are arranged within the preheating chamber 10, surrounding the conductor metal. Through heat exchange with the conductor surface, uniform heating of the conductor metal is ensured. Furthermore, the insulation layer 20 effectively maintains the temperature, preventing the heated conductor metal from rapidly cooling upon contact with air, thus maintaining a high temperature and ensuring the preheating effect is not affected. In summary, this device can achieve rapid heating of the cable conductor metal, with heat effectively concentrated and maintained within the preheating chamber 10, greatly improving the heating effect and avoiding heat waste and re-cooling of the conductor metal.

[0034] In this embodiment, as Figure 1 and Figure 2 As shown, the insulation layer 20 is made of aluminum silicate fiberboard. Aluminum silicate fiberboard has excellent thermal insulation performance and low thermal conductivity, which can effectively reduce heat loss and maintain the temperature stability in the preheating chamber 10. It can ensure that the heat of the heated cable conductor metal is not easily lost when passing through the preheating chamber 10, thereby improving the heating effect and shortening the preheating time.

[0035] In this embodiment, as Figure 1 and Figure 2As shown, the traction member 40 comprises a bracket 410, a first pulley 421 assembly, a second pulley 422 assembly, and a driving member 440 driving the first pulley 421 assembly and the second pulley 422 assembly to move in the same or opposite directions, the bracket 410 is arranged at the bottom of the preheating bin 10, the first pulley 421 assembly and the second pulley 422 assembly are movably arranged on the bracket 410, the driving member 440 comprises a sliding rail 441, a first sliding plate 442, a second sliding plate 443, a motor 424, a bidirectional threaded rod 444, and a hand wheel 445, the sliding rail 441 is fixed on the bracket 410, the first sliding plate 442 and the second sliding plate 443 slide outside the sliding rail 441, one end of the bidirectional threaded rod 444 is screwed in the first sliding plate 442, and the other end of the bidirectional threaded rod 444 is screwed in the second sliding plate 443, the hand wheel 445 is fixed outside one end of the bidirectional threaded rod 444, the first pulley 421 assembly comprises the first pulley 421, the second pulley 422, a first transmission belt 423, and the motor 424, the first pulley 421 and the second pulley 422 are rotatably connected to the first sliding plate 442 through shafts at the bottom, the first transmission belt 423 is sleeved outside the first pulley 421 and the second pulley 422, the motor 424 is fixed on the first sliding plate 442, and the driving end of the motor 424 is connected to the first pulley 421, the second pulley 422 assembly comprises a third pulley 431, a fourth pulley 432, and a second transmission belt 433, the third pulley 431 and the fourth pulley 432 are rotatably connected to the second sliding plate 443 through shafts at the bottom, and the second transmission belt 433 is sleeved outside the third pulley 431 and the fourth pulley 432.

[0036] The first pulley 421 is driven to rotate by the motor 424, since the first transmission belt 423 is sleeved outside the first pulley 421 and the second pulley 422, the first transmission belt 423 is driven to run, since the conductor metal of the cable is clamped between the first transmission belt 423 and the second transmission belt 433, the running first transmission belt 423 can drag the conductor metal to move, in addition, the first sliding plate 442 and the second sliding plate 443 on the sliding rail 441 slide in the same or opposite directions by rotating the bidirectional threaded rod 444 by the hand wheel 445, thereby effectively adjusting the distance between the first pulley 421 assembly and the second pulley 422 assembly, changing the distance between the first transmission belt 423 and the second transmission belt 433, to adapt to different specifications of the cable conductor metal, which can be accurately adjusted according to the size of the conductor metal, avoiding affecting the traction due to the inconsistent specifications.

[0037] The specific working process of the utility model is as follows:

[0038] Through setting preheating bin 10, and setting through hole 101 on both sides of preheating bin 10, make the cable conductor metal can smoothly pass through and enter preheating bin 10 and carry out heating, in order to concentrate heat and avoid dissipation, the inner wall of through hole 101 in preheating bin 10 is provided with the heat preservation layer 20 made of aluminium silicate fiber board, effectively prevent heat loss, improve heating efficiency, simultaneously, multiple annular heating pipes 30 are arranged in preheating bin 10, the annular heating pipe 30 surrounds around the conductor metal, passes through the heat exchange conductor surface, ensure that the conductor metal is heated evenly.

[0039] The above only for the preferred embodiment of the utility model, and not to limit the utility model, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A cable material preheating apparatus, characterized by, The utility model relates to a preheating device for metal cable, which comprises the following parts: A preheating bin is provided with penetrating holes on both sides, which are used to penetrate both sides of the preheating bin; A heat preservation layer is arranged on the side wall of the penetrating hole of the preheating bin; At least two groups of annular heating pipes are arranged on the side wall of the penetrating hole, which are used to preheat the metal of the cable; A traction member is arranged on one side of the preheating bin, which is used to insert the metal end of the cable into the penetrating hole and pass through the annular heating pipes in sequence.

2. The cable material preheating apparatus of claim 1, wherein The heat preservation layer is made of aluminum silicate fiber board.

3. The cable material preheating apparatus of claim 2, wherein The traction member comprises a support, a first pulley assembly, a second pulley assembly, and a driving member that drives the first pulley assembly and the second pulley assembly to move in the same or opposite directions, the support is arranged at the bottom of the preheating bin, and the first pulley assembly and the second pulley assembly are movably arranged on the support.

4. The cable material preheating apparatus of claim 3, wherein The driving member comprises a slide rail, a first slide plate, a second slide plate, a motor, a bidirectional threaded screw rod, and a hand wheel, the slide rail is fixed on the support, the first slide plate and the second slide plate slide on the outside of the slide rail, one end of the bidirectional threaded screw rod is screwed into the first slide plate, and the other end of the bidirectional threaded screw rod is screwed into the second slide plate, and the hand wheel is fixed on the outside of one end of the bidirectional threaded screw rod.

5. The cable material preheating apparatus of claim 4, wherein The first pulley assembly comprises a first pulley, a second pulley, a first transmission belt, and a motor, the first pulley and the second pulley are rotatably connected to the first slide plate through shafts at the bottom, the first transmission belt is sleeved on the outside of the first pulley and the second pulley, the motor is fixed on the first slide plate, and the driving end of the motor is connected to the first pulley.

6. The cable material preheating apparatus of claim 5, wherein The second pulley assembly comprises a third pulley, a fourth pulley, and a second transmission belt, the third pulley and the fourth pulley are rotatably connected to the second slide plate through shafts at the bottom, and the second transmission belt is sleeved on the outside of the third pulley and the fourth pulley.