Enameled wire painting device and automatic production line thereof
By designing an enameled wire coating device with adjusting and extruding components, the problem of the inability to adjust the roller size was solved, enabling flexible adjustment of the roller size and improving production efficiency.
Patent Information
- Application Number
- CN202422747655.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing enameled wire coating equipment cannot adjust the size of the rollers during winding, resulting in frequent roller replacements, increasing operational complexity and downtime, and affecting production efficiency.
An enameled wire coating device was designed, comprising an adjustment component, an extrusion component, and a main component. The size of the roller can be adjusted by the adjustment component to adapt to the winding requirements of enameled wires of different specifications.
This allows for flexible adjustment of the roller size, reducing equipment downtime and improving production line operating efficiency.
Smart Images
Figure CN223665236U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of electric wire and cable, especially to a varnished wire painting device and automatic production line thereof. BACKGROUND
[0002] The varnished wire painting device is a device specially used for coating insulating paint on the surface of metal wire. With the rotation of the roller, the metal wire can be smoothly pulled out from the roller. After the metal wire is pulled out, it will enter the painting device. Through the spraying operation of the spraying device in the painting device, the surface of the metal wire is evenly coated with insulating paint. Subsequently, the metal wire after painting is dried by using a drying device. After the treatment is completed, the metal wire can be stored. However, when winding, the size of the roller cannot be adjusted. Since the size of the roller cannot be adjusted, when different specifications of varnished wire need to be wound, different sizes of rollers may need to be frequently replaced. This not only increases the complexity and time cost of operation, but also may increase the equipment downtime, affecting the production efficiency. SUMMARY
[0003] This section aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the utility model.
[0004] In view of the above and / or existing problems in the varnished wire painting device and automatic production line thereof, the utility model is proposed.
[0005] Therefore, the problem to be solved by the utility model is that the size of the roller cannot be adjusted when winding.
[0006] To solve the above technical problems, the utility model provides the following technical scheme: a varnished wire painting device, comprising an adjusting assembly, comprising an adjusting part, comprising a supporting block, a moving plate and a hinged rod, the moving plate is fixed to the bottom of the supporting block, and the hinged rod is hinged to the bottom of the moving plate.
[0007] An extrusion assembly is arranged on the moving plate and comprises an extrusion part, including an extrusion rod, a positioning frame and a moving sleeve, the extrusion rod is hinged to the bottom of the moving plate, the positioning frame is hinged to one end of the extrusion rod, and the moving sleeve is fixed to the bottom of the positioning frame.
[0008] As a preferred scheme of the varnished wire painting device of the utility model, the adjusting assembly further comprises a moving part arranged on the hinged rod, one end of the hinged rod is provided with a connecting frame, and the connecting frame is hinged to the hinged rod.
[0009] As a preferred scheme of the enamelled wire painting device, the connecting frame bottom is provided with a supporting sleeve, and the connecting frame and the supporting sleeve are fixed outside.
[0010] As a preferred scheme of the enamelled wire painting device, one end of the supporting sleeve is fixed with a rotating disc, a positioning tube is fixed in the supporting sleeve, and the positioning tube is fixed on one side of the rotating disc.
[0011] As a preferred scheme of the enamelled wire painting device, the extrusion assembly further comprises a rotating piece arranged on the positioning tube, a threaded rod is inserted into one side of the positioning tube, and the threaded rod is threadedly connected with the positioning tube.
[0012] As a preferred scheme of the enamelled wire painting device, one end of the threaded rod is provided with a spring, and the spring is fixed to the inner wall of the positioning tube.
[0013] As a preferred scheme of the enamelled wire painting device, one end of the threaded rod is fixed with a handle, the handle is inserted into one side of the moving sleeve, the handle is movably connected with the moving sleeve, a rotating ring is arranged outside the handle, and the rotating ring is rotatably connected with the moving sleeve.
[0014] As a preferred scheme of the enamelled wire painting device, the main assembly is arranged on the rotating disc and comprises a barrier and a base, the barrier is arranged on one side of the rotating disc, and the base is fixed to the bottom of the barrier.
[0015] As a preferred scheme of the enamelled wire painting device, one side of the barrier is fixed with an operation plate.
[0016] As a preferred scheme of the enamelled wire automatic production line, the enamelled wire is first wound on the supporting block, the supporting block is rotated by using the operation plate to open the switch, the painting equipment is started after the roller is stably rotated, the paint flows out from the storage tank under the action of pressure and is uniformly coated on the surface of the enamelled wire, and the drying equipment is started to dry the enamelled wire after painting.
[0017] When the enamelled wire painting task is completed, the painting equipment and the drying equipment are stopped first, then the rotation of the supporting block is stopped, and finally the enamelled wire is taken down.
[0018] The utility model discloses beneficial effect is: can adjust the size of the drum, can adjust the drum size means that need not frequently replace the drum of different size to adapt to the different size enameled wire winding demand, this greatly reduces the equipment downtime, makes production line can continue to run to improve production efficiency significantly. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be briefly introduced to the drawing needed to be used in the embodiment description, obviously, the drawing in the following description only some embodiments of the utility model, for the ordinary skilled person in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings. Wherein:
[0020] Fig. 1 It is the overall structural drawing of enameled wire painting device and automatic production line.
[0021] Fig. 2 It is the supporting block structure diagram of enameled wire painting device and automatic production line.
[0022] Fig. 3 It is the positioning pipe section structure diagram of enameled wire painting device and automatic production line. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the following will be detailed to the specific implementation of the utility model with the drawing of the specification.
[0024] In the following description, a lot of specific details are set forth in order to fully understand the utility model, but the utility model can also be implemented by other ways different from the description, and the person skilled in the art can make similar generalization without violating the connotation of the utility model, therefore the utility model is not limited by the following disclosed specific embodiments.
[0025] Secondly, the "one embodiment" or "embodiment" referred to here means that the specific features, structures or characteristics can be contained in at least one implementation of the utility model. In this specification, "in one embodiment" does not mean the same embodiment, nor is it an independent or alternative embodiment that excludes other embodiments.
[0026] Embodiment 1
[0027] Reference Figs. 1-3For the first embodiment of the utility model, the embodiment provides a varnished wire painting device and an automatic production line thereof, the varnished wire painting device and the automatic production line thereof comprise an adjusting assembly 200, an extrusion assembly 300 and a main body assembly 100, and the three can adjust the size of the roller without frequently replacing rollers of different sizes to adapt to the winding requirements of varnished wires of different specifications.
[0028] The adjusting assembly 200 comprises an adjusting piece 201, including supporting blocks 201a, moving plates 201b and hinged rods 201c, the moving plates 201b are fixed to the bottoms of the supporting blocks 201a, and the hinged rods 201c are hinged to the bottoms of the moving plates 201b.
[0029] The number of the supporting blocks 201a is three, the number of the moving plates 201b is three, they are all fixed to the bottoms of the supporting blocks 201a, and the number of the hinged rods 201c is three, they are all hinged to the bottoms of the moving plates 201b; when the metal wires are sleeved outside the supporting blocks 201a, the moving plates 201b are moved, the moving plates 201b drive the supporting blocks 201a to move, and the movement of the supporting blocks 201a can adapt to the winding requirements of varnished wires of different specifications; when the moving plates 201b are moved, the hinged rods 201c can support the moving plates 201b and prevent the moving plates 201b from deviating.
[0030] The extrusion assembly 300 is arranged on the moving plate 201b and comprises an extrusion piece 301, including extrusion rods 301a, positioning frames 301b and moving sleeves 301c, the extrusion rods 301a are hinged to the bottom of the moving plate 201b, the positioning frames 301b are hinged to one end of the extrusion rods 301a, and the moving sleeves 301c are fixed to the bottom of the positioning frames 301b.
[0031] The number of the extrusion rods 301a is three, they are all hinged to the bottom of the moving plate 201b, the number of the positioning frames 301b is three, they are all hinged to one end of the extrusion rods 301a, the movement of the moving sleeves 301c drives the movement of the positioning frames 301b, the movement of the positioning frames 301b drives the movement of the extrusion rods 301a, the movement of the extrusion rods 301a drives the movement of the moving plate 201b, and the movement of the moving plate 201b drives the movement of the supporting blocks 201a.
[0032] Embodiment 2
[0033] Refer to Figs. 1-3 For the second embodiment of the utility model, the embodiment is based on the previous embodiment.
[0034] Specifically, the adjusting assembly 200 further comprises a moving piece 202 arranged on the hinged rod 201c, one end of the hinged rod 201c is provided with a connecting frame 202a, and the connecting frame 202a is hinged to the hinged rod 201c.
[0035] The number of connecting frames 202a is three, which are hinged with the hinge rod 201c. The connecting frames 202a can support the hinge rod 201c and prevent the hinge rod 201c from deviating when moving.
[0036] Specifically, the bottom of the connecting frame 202a is provided with a supporting sleeve 202b, and the connecting frame 202a and the supporting sleeve 202b are fixed outside.
[0037] The supporting sleeve 202b is used to support the connecting frame 202a to prevent the connecting frame 202a from deviating.
[0038] Specifically, one end of the supporting sleeve 202b is fixed with a rotating disc 202c, and a positioning pipe 202d is fixed in the supporting sleeve 202b. The positioning pipe 202d is fixed on one side of the rotating disc 202c.
[0039] The rotating disc 202c is arranged on one side of the barrier 101. The rotating disc 202c is rotatably connected with the barrier 101 through a rotating shaft. The rotating disc 202c can rotate to make the supporting block 201a rotate. The positioning pipe 202d is used to support the supporting sleeve 202b.
[0040] Specifically, the extrusion assembly 300 further comprises a rotating member 302 arranged on the positioning pipe 202d. A threaded rod 302a is inserted into one side of the positioning pipe 202d. The threaded rod 302a is threadedly connected with the positioning pipe 202d.
[0041] When it is needed to move the moving sleeve 301c, the threaded rod 302a is rotated. The rotation of the threaded rod 302a can move in the positioning pipe 202d. The movement of the threaded rod 302a can drive the moving sleeve 301c to move.
[0042] Specifically, one end of the threaded rod 302a is provided with a spring 302b, and the spring 302b is fixed to the inner wall of the positioning pipe 202d.
[0043] When the threaded rod 302a moves in the positioning pipe 202d, the spring 302b can be extruded. When it is needed to return the threaded rod 302a to the original position, the threaded rod 302a is reversed. At this time, the spring 302b can return to the original position in the positioning pipe 202d, thereby supporting the threaded rod 302a.
[0044] Specifically, one end of the threaded rod 302a is fixed with a handle 302c. The handle 302c is inserted into one side of the moving sleeve 301c. The handle 302c is movably connected with the moving sleeve 301c. A rotating ring 302d is arranged outside the handle 302c. The rotating ring 302d is rotatably connected with the moving sleeve 301c.
[0045] When the handle 302c is rotated, the rotating ring 302d is rotated in the moving sleeve 301c, and the handle 302c drives the threaded rod 302a to rotate and move.
[0046] Embodiment 3
[0047] Referring to Figs. 1-3 For the third embodiment of the utility model, the embodiment is based on the previous two embodiments.
[0048] Specifically, the main body assembly 100 is arranged on the rotating disc 202c and includes a barrier 101 and a base 102.
[0049] The barrier 101 is arranged on one side of the rotating disc 202c, and the base 102 is fixed to the bottom of the barrier 101.
[0050] Specifically, the barrier 101 is fixed with an operation panel 103 on one side.
[0051] The operation panel 103 is provided with start and stop buttons for controlling the operation and stop of the entire painting equipment.
[0052] Specifically, the enameled wire is first wound on the support block 201a, the switch is turned on by using the operation panel 103 to rotate the support block 201a, and after the roller is stably rotated, the painting equipment is started.
[0053] After the painting task of the enameled wire is completed, the painting equipment and the drying equipment are stopped first, then the rotation of the support block 201a is stopped, and finally the enameled wire is taken off.
[0054] The enameled wire is wound on the supporting block 201a, and the subsequent painting operation is prepared, the switch is opened by using the operation plate 103, the supporting block 201a starts to rotate, when the supporting block 201a rotates stably, the painting equipment is started, at this time, the paint flows out from the storage tank under the action of pressure, is uniformly coated on the surface of the enameled wire, at the same time, the drying equipment is started, the enameled wire after painting is dried to ensure that the paint can be quickly solidified to form a solid insulation layer, when the painting task of the enameled wire is completed, first, the painting equipment is stopped, the paint is not allowed to flow out for painting operation, then the drying equipment is stopped, the drying treatment of the enameled wire is stopped, then the rotation of the supporting block 201a is stopped, the enameled wire is in a stationary state, finally, the enameled wire after painting is taken off from the supporting block, so that subsequent quality inspection, packaging storage or other treatment can be carried out.
[0055] In use, the handle 302c is rotated, and when the handle 302c is rotated, the rotating ring 302d is rotated in the moving sleeve 301c, at this time, the handle 302c drives the threaded rod 302a to move, the threaded rod 302a can exert a pressing force on the spring 302b when moving in the positioning pipe 202d, the threaded rod 302a moves to drive the moving sleeve 301c to move, the moving sleeve 301c moves to drive the positioning frame 301b to move, the positioning frame 301b moves to drive the pressing rod 301a to move, when the pressing rod 301a moves, the moving plate 201b moves, the moving plate 201b moves to drive the supporting block 201a to move, the supporting block 201a moves to adapt to the winding requirements of enameled wires of different specifications, when the moving plate 201b moves, the hinged rod 201c can support the moving plate 201b to prevent the moving plate 201b from deviating.
[0056] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, not to limit it. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalent, without departing from the spirit and scope of the technical solutions of the present application, which should be covered in the scope of the claims of the present application.
Claims
1. A device for coating enameled wire, characterized in that: The adjusting assembly (200) further comprises a moving piece (202) arranged on the hinged rod (201c), and one end of the hinged rod (201c) is provided with a connecting frame (202a) which is hinged to the hinged rod (201c). The bottom of the connecting frame (202a) is provided with a supporting sleeve (202b), and the connecting frame (202a) and the supporting sleeve (202b) are fixed outside. One end of the supporting sleeve (202b) is fixed with a rotating disc (202c), and the inside of the supporting sleeve (202b) is fixed with a positioning pipe (202d) which is fixed to one side of the rotating disc (202c).
2. The enameled wire painting apparatus as claimed in claim 1, wherein: The rotating assembly (300) further comprises a rotating piece (302) arranged on the positioning pipe (202d), and one side of the positioning pipe (202d) is inserted with a threaded rod (302a) which is threadedly connected to the positioning pipe (202d).
3. The enameled wire painting apparatus as claimed in claim 2, wherein: One end of the threaded rod (302a) is provided with a spring (302b) which is fixed to the inner wall of the positioning pipe (202d).
4. The enameled wire painting apparatus as claimed in claim 3, wherein: One end of the threaded rod (302a) is fixed with a handle (302c) which is inserted into one side of the moving sleeve (301c) and movably connected to the moving sleeve (301c), and the outside of the handle (302c) is sleeved with a rotating ring (302d) which is rotatably connected to the inside of the moving sleeve (301c).
5. The enameled wire painting apparatus as claimed in claim 4, wherein: Further comprising a main body assembly (100) arranged on the rotating disc (202c), comprising a barrier (101) located on one side of the rotating disc (202c) and a base (102) fixed to the bottom of the barrier (101).
6. The enameled wire painting apparatus as claimed in claim 5, wherein: One side of the barrier (101) is fixed with an operation plate (103).
7. The enameled wire painting device according to claim 5 or 6, characterized by: The enameled wire painting device comprises the enameled wire painting device according to any one of claims 1-9, 8. The enameled wire painting apparatus as claimed in claim 7, wherein: 9. The enameled wire painting apparatus as claimed in claim 8, wherein: 10. An enameled wire automated production line characterized by: First, the enameled wire is wound on the support block (201a), the support block (201a) is rotated by opening the switch using the operation plate (103), after the roller is rotated stably, the painting equipment is started, the paint is flowed out from the storage tank under the action of pressure, and is uniformly coated on the surface of the enameled wire, and the drying equipment is started to dry the enameled wire after painting. When the enameled wire painting task is completed, the painting equipment and the drying equipment are stopped first, then the rotation of the support block (201a) is stopped, and finally the enameled wire is taken down.