Universal torque-adjustable assembling and disassembling tool for circular connector
By designing a universal adjustable torque assembly and disassembly fixture for circular connectors, the compatibility issues of various housing sizes and key positions were resolved, enabling a safe and controllable assembly and disassembly process, reducing material and management costs, and improving safety.
Patent Information
- Application Number
- CN202422828950.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing circular connector tooling housings are numerous, resulting in high material and management costs, and the torque is uncontrollable, posing a risk of damaging the connectors.
Design a universal adjustable torque assembly and disassembly fixture for circular connectors. The fixture adapts to different key positions of the same housing size by using the keyway wall and outer protective wall, and adapts to different housing sizes by changing the keyway wall and outer protective wall. Combined with the pre-tightening push rod, the tightening torque is adjusted to achieve safe assembly and disassembly.
It enables the same tooling to adapt to various key connector housings, and controls the tightening torque by observing the color change of the observation hole to ensure safe assembly and disassembly. It features small size, full functionality, and high safety.
Smart Images

Figure CN223665822U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of general-purpose adjustable torque of circular connector, which is a kind of connector shell of same shell number and different key position can be adapted by key groove wall and outer protection wall;Different shell number connector shell can be adapted by replacing key groove wall and outer protection wall;The tightening torque is adjusted by pre-tightening force push rod, and the safe torque when adapting different shell is adapted. BACKGROUND
[0002] The circular connector is widely used in aerospace systems, and there are many types of connector shells, and the same shell number has multiple key positions. During the production of cable assemblies, each type of shell number and key position combination needs to be matched with the corresponding shell as a disassembly tool, increasing material costs and management costs. In addition, the torque is difficult to control during the assembly and disassembly process of the ordinary tool, and the torque may be too large to damage the connector. Therefore, a general-purpose disassembly tool with high universality and controllable torque is needed. SUMMARY
[0003] To solve the problem of the large number of existing circular connector tool shells, the inconvenience of carrying out tasks in the field, and the uncontrollable torque that may damage the product. The utility model provides a new general-purpose adjustable torque disassembly tool for circular connectors. The tool is adapted to the connector shell of the same shell number and different key positions by key groove wall and outer protection wall. Different shell number connector shells can be adapted by replacing key groove wall and outer protection wall. The tightening torque is adjusted by pre-tightening force push rod, and the safe torque when adapting different shell is adapted, meeting the needs of production.
[0004] The utility model solves the technical problems by adopting the following technical solutions: the tool is adapted to the connector shell of the same shell number and different key positions by key groove wall and outer protection wall. Different shell number connector shells can be adapted by replacing key groove wall and outer protection wall. The tightening torque is adjusted by pre-tightening force push rod, and the safe torque when adapting different shell is adapted.
[0005] The utility model has the advantages that only one set of key groove wall and outer protection wall is needed to adapt the assembly and disassembly of multiple key position connector shells of the same shell number. By replacing the key groove wall and outer protection wall, all circular connector shells can be adapted. The tightening torque is adjusted and the color change of the observation hole is observed to realize the safe assembly and disassembly of the circular connector, with the characteristics of small size, full function and high safety. BRIEF DESCRIPTION OF DRAWINGS
[0006] Figure 1 is the structure diagram of the utility model.
[0007] Figure 2 is the structure diagram of the key groove wall of the utility model.
[0008] Figure 3 is the structure diagram of the outer protection wall of the utility model.
[0009] Figure 4 This is a schematic diagram of the load-bearing rod structure of this utility model.
[0010] Figure 5 This is a schematic diagram of the fixed magnet structure of this utility model.
[0011] Figure 6 This is a schematic diagram of the torsion bearing structure of this utility model.
[0012] Figure 7 This is a schematic diagram of the general shell structure of this utility model.
[0013] Figure 8 This is a schematic diagram of the pre-tightening force push rod structure of this utility model.
[0014] Figure 9 This is a schematic diagram of the preload spring structure of this utility model.
[0015] Figure 10 This is a schematic diagram of the top cap structure of this utility model.
[0016] Figure 11 This is a schematic diagram of the preload push rod structure of this utility model.
[0017] Figure 12 This is a schematic diagram of the pre-tension force retainer structure of this utility model. Detailed Implementation
[0018] The keyway wall (1) is inserted into the outer protective wall (2), the fixed magnet (4) is installed in the countersunk holes at both ends of the support rod (3), the support rod (3) is inserted into the rectangular hole below the keyway wall (1) and the outer protective wall (2), the outer protective wall (2) is installed into the torsion bearing (5), the torsion bearing (5) is installed into the universal housing (6), the preload push rod (7), the preload spring (8), and the top cap (9) are arranged in sequence on the preload retainer (11), the preload retainer (11) is fixed inside the universal housing (6), the preload push rod (10) is inserted into the threaded hole above the universal housing (6) and rests on the top cap (9), the bottom plate (12) is at the bottom of the universal housing (6) and is fastened with screws.
[0019] The keyway wall (1) can be adapted to housings with different key positions of the same housing size. By replacing the keyway wall (1) and the outer protective wall (2), housings of different housing sizes can be adapted. By adjusting the preload push rod (10) to press against the top cap (9), compressing the preload spring (8), and pushing the preload push rod (7), when removing the tail cover of the round series connector, the torque bearing (5) rotates slightly and presses against the preload push rod (7). At this time, the green block on the torque bearing (5) can be seen through the small round observation hole on the universal housing (6). When the torque is too large, the preload spring (8) is compressed by the preload push rod (7), and the torque bearing (5) rotates further. At this time, the red block on the torque bearing (5) can be seen through the small round observation hole on the universal housing (6). At this time, the force should be stopped to prevent damage to the connector. The tightening process is similar to the removal process, and the structure is maintained by the preload on the other side. By adjusting the preload push rod (10) to push the top cap (9), the edge of the top cap (9) is aligned with the different torque marking positions of the rectangular observation hole on the universal housing (6), so as to achieve precise control of torque when assembling and disassembling different housings and reduce the possibility of connector damage due to excessive torque.
Claims
1. A universal adjustable torque assembly / disassembly fixture for circular connectors, comprising a keyway wall, an outer protective wall, a load-bearing rod, a fixing magnet, a torque bearing, a universal housing, a preload push rod, a preload spring, a top cap, a preload push rod, a preload retainer, and a base plate, characterized in that: It can be adapted to connector housings with different key positions of the same housing size through the keyway wall and outer protective wall; The connector can be adapted to different housing sizes by replacing the keyway wall and outer protective wall; the tightening torque can be adjusted by using the pre-tightening push rod to adapt to the safety torque during the assembly and disassembly of different housings.