Wire harness positioning device for automobile wire harness
By designing an adjustable locking rod and locking hole structure and a wire harness positioning device with real-time detection function, the problem of traditional devices being unable to adjust and detect was solved, thereby improving the stability of the wire harness and the efficiency of detection.
Patent Information
- Application Number
- CN202422964641.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Traditional automotive wiring harness positioning devices cannot be adjusted according to the number of wiring harnesses and lack a detection structure, which affects practicality and subsequent processing efficiency.
An automotive wiring harness positioning device was designed. The number of wire frames can be adjusted by inserting a locking rod into a locking hole. Rubber pads and grooves are provided to improve stability. An industrial camera is used for real-time detection. Warning lights are set to remind personnel. A waste box is provided to collect waste materials.
It achieves flexible adjustment and stability in wire harness positioning, can detect damage in real time and remind you to handle it, facilitates waste collection, and improves production efficiency and safety.
Smart Images

Figure CN223665927U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive wiring harness technology, specifically a wiring harness positioning device for automotive wiring harnesses. Background Technology
[0002] Automotive wiring harnesses refer to cable assemblies used in automotive electrical systems. They are mainly used to connect and transmit power, signals, and data, enabling communication and control between various electrical devices in the vehicle. Automotive wiring harnesses generally consist of conductors, insulating sheaths, terminals, and wrapping materials. Automotive wiring harness production mainly includes multiple steps such as cutting, full stripping, partial stripping, waterproof plug installation, coding, and terminal crimping. In automotive wiring harness production, positioning devices are indispensable. Traditional positioning devices often have a fixed number of wire frames, making it inconvenient to adjust according to the number of wiring harnesses, thus affecting the device's practicality. Furthermore, they lack a detection structure, preventing timely inspection of the wiring harness during subsequent processing. Therefore, we propose a wiring harness positioning device for automotive wiring harnesses. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a wire harness positioning device for automotive wire harnesses. The locking rod is inserted into the locking hole to increase or decrease the wire frame according to the number of automotive wire harnesses, so that it can be applied to different usage situations. The use of rubber pads inserted into the groove can improve the stability of wire harness positioning, which facilitates subsequent processing. The industrial camera can monitor the wire harness in real time, which can effectively solve the problems in the background technology.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a wiring harness positioning device for automotive wiring harnesses, comprising a base plate and an electric push rod;
[0005] Base plate: A fixed seat is fixed on the top surface, an adjustment frame is installed on the outside of the fixed seat, a wire frame is provided on the top surface of the adjustment frame, a top frame is provided on the top surface of the base plate, there are two electric push rods and they are respectively fixed on both sides of the top surface of the top frame, the bottom end of the electric push rod is connected to one side of the top surface of the pressure plate, and a fixing unit is provided inside the fixed seat;
[0006] It also includes a controller, which is located on the side of the top frame. The input end of the electric push rod is electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of an external power source.
[0007] The wire frame is installed on the outside of the adjustment frame. The inside of the wire frame is convenient for placing automotive wiring harnesses, which facilitates the placement of different numbers of automotive wiring harnesses. The electric push rod is activated to drive the clamping plate to press and position the automotive wiring harnesses inside the wire frame, so as to facilitate subsequent processing.
[0008] Furthermore, the fixing unit includes a support plate, a locking rod, a double-acting screw, a connecting frame, a rotating wheel, and a locking hole. The connecting frame is fixed to the left side of the fixing base. The double-acting screw is rotatably connected inside the connecting frame. A rotating wheel is installed at the front end of the double-acting screw. The threads at both ends of the double-acting screw are opposite. The double-acting screw is threadedly connected to the screw hole on the surface of the support plate. The support plate is slidably connected to the interior of the fixing base. Locking rods are uniformly fixed on the surface of the support plate. The locking hole is opened on the surface of the adjusting frame. The locking rod passes through the through hole on the surface of the fixing base and is inserted into the corresponding locking hole. Rotating the rotating wheel causes the locking rod to be inserted into the locking hole, thereby positioning the adjusting frame.
[0009] Furthermore, it also includes a frame, an industrial camera, and warning lights. The frame is fixed to the front side of the top frame, and the industrial camera is placed inside the frame. The warning lights are evenly installed in the placement slots on the front side of the mounting base. The input terminals of the industrial camera and the warning lights are electrically connected to the output terminal of the controller. The industrial camera inside the frame can detect automotive wiring harnesses, thereby activating the warning lights to remind personnel to check when the automotive wiring harness is damaged.
[0010] Furthermore, it also includes a card holder, a groove, and a rubber pad. Card holders are fixed on both sides of the top surface of the rubber pad. The card holders are engaged with the slots on the surface of the pressure plate. The grooves are opened on the top surface of the wire frame. The card holders are inserted into the slots to install the rubber pads. The rubber pads and grooves work together to increase the stability of the positioning of the automotive wiring harness inside the wire frame.
[0011] Furthermore, it also includes a waste box, a mounting bracket, and a stop bar. The bottom surface of the waste box is fixed with a mounting bracket, which is inserted into a mounting groove on the top surface of the base plate. The stop bar is rotatably connected to the front side of the base plate. Rotating the stop bar fixes the waste box, thereby facilitating the collection of waste materials that fall off during automotive wiring harness processing.
[0012] Furthermore, it also includes a T-slot and a T-block. The T-slot is formed on the top surface of the fixed base, and the T-block is fixed on the bottom surface of the adjustment frame. The T-block is slidably connected to the T-slot, and the T-block slides inside the T-slot to facilitate adjustment.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This automotive wiring harness positioning device has the following advantages:
[0014] 1. By rotating the wheel, the locking rod is inserted into the locking hole, thereby fixing the position of the adjustment frame. The wire frame on the top surface of the adjustment frame facilitates the placement of automotive wiring harnesses, making it convenient to position different numbers of automotive wiring harnesses.
[0015] 2. The industrial camera inside the frame can inspect the automotive wiring harness, and when the wiring harness is damaged, a warning light will be activated to remind personnel to check. The waste bin is convenient for collecting waste materials that fall off during the processing of automotive wiring harnesses.
[0016] 3. By activating the electric push rod, the pressure plate is driven to press and position the automotive wiring harness inside the wire frame. The rubber pad and groove are combined to increase the stability of the positioning of the automotive wiring harness inside the wire frame, so as to facilitate subsequent processing. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the fixing base structure of this utility model;
[0019] Figure 3 This utility model Figure 2 A magnified schematic diagram of the structure at point A in the middle.
[0020] In the diagram: 1. Base plate, 2. Fixing unit, 21. Support plate, 22. Locking rod, 23. Bidirectional lead screw, 24. Connecting frame, 25. Rotary wheel, 26. Locking hole, 3. Fixing seat, 4. Adjusting frame, 5. Wire frame, 6. Top frame, 7. Electric push rod, 8. Pressure plate, 9. Frame, 10. Industrial camera, 11. Warning light, 12. Card holder, 13. Groove, 14. Rubber pad, 15. Waste box, 16. Mounting bracket, 17. Stop bar, 18. T-slot, 19. T-block, 101. Controller. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-3 This embodiment provides a technical solution: a wiring harness positioning device for automotive wiring harnesses, including a base plate 1 and an electric push rod 7;
[0023] Base plate 1: A fixed seat 3 is fixed on the top surface. An adjusting frame 4 is installed on the outside of the fixed seat 3. A wire frame 5 is provided on the top surface of the adjusting frame 4. A top frame 6 is provided on the top surface of the base plate 1. There are two electric push rods 7, which are fixed on both sides of the top surface of the top frame 6 respectively. The bottom end of the electric push rod 7 is connected to one side of the top surface of the pressure plate 8. A fixing unit 2 is provided inside the fixed seat 3. The fixing unit 2 includes a support plate 21, a locking rod 22, a two-way lead screw 23, a connecting frame 24, a rotating wheel 25, and a locking hole 26. The connecting frame 24 is fixed on the left side of the fixed seat 3. The internal rotation of the connecting frame 24 is rotatable. A double-acting lead screw 23 is connected, and a rotating wheel 25 is installed at the front end of the double-acting lead screw 23. The threads at both ends of the double-acting lead screw 23 are opposite. The double-acting lead screw 23 is threadedly connected to the screw hole on the surface of the support plate 21. The support plate 21 is slidably connected to the inside of the fixed seat 3. Locking rods 22 are evenly fixed on the surface of the support plate 21. Locking holes 26 are opened on the surface of the adjusting frame 4. The locking rods 22 pass through the through hole on the surface of the fixed seat 3 and are inserted into the corresponding locking holes 26. Rotating the rotating wheel 25 causes the locking rods 22 to be inserted into the inside of the locking holes 26, thereby positioning the position of the adjusting frame 4.
[0024] The system includes a controller 101, located on the side of the top frame 6. The input of the electric push rod 7 is electrically connected to the output of the controller 101, which in turn is electrically connected to the output of an external power supply. A wire frame 5 is installed on the outside of the adjusting frame 4. The wire frame 5 facilitates the placement of automotive wiring harnesses, allowing for the placement of different quantities. Activating the electric push rod 7 drives the clamping plate 8 to press and position the automotive wiring harnesses inside the wire frame 5 for subsequent processing. The system also includes a frame 9, an industrial camera 10, and warning lights 11. The frame 9 is fixed to the front side of the top frame 6, and the industrial camera 10 is placed inside it. Warning lights 11 are evenly installed in the placement slots on the front side of the mounting base 3. The inputs of the industrial camera 10 and warning lights 11 are electrically connected to the output of the controller 101. The industrial camera 10 inside the frame 9 can detect automotive wiring harnesses, and when damage occurs, the warning lights 11 are activated to alert personnel to inspect the wiring harnesses. See, it also includes a bracket 12, a groove 13, and a rubber pad 14. The brackets 12 are fixed to both sides of the top surface of the rubber pad 14. The brackets 12 engage with the grooves on the surface of the pressure plate 8. The groove 13 is opened on the top surface of the wire frame 5. The brackets 12 are inserted into the grooves to install the rubber pad 14. The rubber pad 14 and the groove 13 work together to increase the stability of the automotive wiring harness positioning inside the wire frame 5. It also includes a waste box 15, a mounting bracket 16, and a stop lever 17. The mounting bracket 16 is fixed to the bottom surface of the waste box 15. Mounting bracket 16 is inserted into the mounting groove on the top surface of base plate 1. Stop lever 17 is rotatably connected to the front side of base plate 1. Rotating stop lever 17 fixes waste box 15, thereby facilitating the collection of waste materials falling from automotive wiring harness processing. It also includes T-slot 18 and T-block 19. T-slot 18 is opened on the top surface of fixed base 3. T-block 19 is fixed on the bottom surface of adjustment bracket 4. T-block 19 is slidably connected to T-slot 18. T-block 19 slides inside T-slot 18 for easy adjustment.
[0025] The working principle of the automotive wiring harness positioning device provided by this utility model is as follows: First, according to the number of automotive wiring harnesses, the adjustment brackets 4 of the required number are installed on the outside of the fixed base 3. The rotating wheel 25 is rotated to insert the locking rod 22 into the locking hole 26, thereby positioning the position of the adjustment brackets 4. The card holder 12 is inserted into the card slot to install the rubber pad 14. The electric push rod 7 is activated to drive the pressure plate 8 to press and position the automotive wiring harness inside the wire frame 5. The rubber pad 14 and the groove 13 are matched to increase the stability of the positioning of the automotive wiring harness inside the wire frame 5, so as to facilitate subsequent processing. The industrial camera 10 inside the frame 9 can detect the automotive wiring harness, so that when the automotive wiring harness is damaged, the warning light 11 is activated to remind personnel to check. Finally, the stop lever 17 is rotated to fix the waste box 15, so as to facilitate the collection of waste materials falling off during the processing of automotive wiring harnesses.
[0026] It is worth noting that the controller 101 disclosed in the above embodiments is model S7-200, while the electric linear actuator 7 can be freely configured according to the actual application scenario. It is recommended to use the electric linear actuator model YHT523, and the industrial camera 10 can be a model GX2500-C industrial camera. The controller 101 controls the operation of the electric linear actuator 7, the industrial camera 10, and the warning light 11 using methods commonly used in the prior art.
[0027] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A wiring harness positioning device for automotive wiring harnesses, characterized in that: Includes a base plate (1) and an electric push rod (7); Base plate (1): A fixed seat (3) is fixed on the top surface. An adjustment frame (4) is installed on the outside of the fixed seat (3). A wire frame (5) is provided on the top surface of the adjustment frame (4). A top frame (6) is provided on the top surface of the base plate (1). There are two electric push rods (7) and they are fixed on both sides of the top surface of the top frame (6). The bottom end of the electric push rod (7) is connected to one side of the top surface of the pressure plate (8). A fixing unit (2) is provided inside the fixed seat (3). The system also includes a controller (101), which is located on the side of the top frame (6). The input end of the electric push rod (7) is electrically connected to the output end of the controller (101), and the input end of the controller (101) is electrically connected to the output end of an external power source.
2. The wiring harness positioning device for automotive wiring harnesses according to claim 1, characterized in that: The fixing unit (2) includes a support plate (21), a locking rod (22), a two-way screw (23), a connecting frame (24), a rotating wheel (25), and a locking hole (26). The connecting frame (24) is fixed on the left side of the fixing seat (3). The two-way screw (23) is rotatably connected inside the connecting frame (24). The rotating wheel (25) is installed on the front end of the two-way screw (23). The threads at both ends of the two-way screw (23) are opposite. The two-way screw (23) is threadedly connected to the screw hole on the surface of the support plate (21). The support plate (21) is slidably connected to the inside of the fixing seat (3). The locking rod (22) is evenly fixed on the surface of the support plate (21). The locking hole (26) is opened on the surface of the adjusting frame (4). The locking rod (22) passes through the through hole on the surface of the fixing seat (3) and is inserted into the locking hole (26).
3. The wiring harness positioning device for automotive wiring harnesses according to claim 1, characterized in that: It also includes a frame (9), an industrial camera (10) and a warning light (11). The frame (9) is fixed to the front side of the top frame (6). The industrial camera (10) is placed inside the frame (9). The warning light (11) is evenly installed in the placement slots on the front side of the mounting base (3). The input terminals of the industrial camera (10) and the warning light (11) are electrically connected to the output terminal of the controller (101).
4. The wiring harness positioning device for automotive wiring harnesses according to claim 1, characterized in that: It also includes a card holder (12), a groove (13) and a rubber pad (14). The card holder (12) is fixed on both sides of the top surface of the rubber pad (14). The card holder (12) is engaged with the slot on the surface of the pressure plate (8). The groove (13) is opened on the top surface of the wire frame (5).
5. The wiring harness positioning device for automotive wiring harnesses according to claim 1, characterized in that: It also includes a waste box (15), a mounting bracket (16) and a stop bar (17). The bottom surface of the waste box (15) is fixed with the mounting bracket (16), which is inserted into the mounting groove on the top surface of the base plate (1). The stop bar (17) is rotatably connected to the front side of the base plate (1).
6. The wiring harness positioning device for automotive wiring harnesses according to claim 1, characterized in that: It also includes a T-slot (18) and a T-block (19). The T-slot (18) is opened on the top surface of the fixed seat (3), and the T-block (19) is fixed on the bottom surface of the adjusting frame (4). The T-block (19) is slidably connected to the T-slot (18).