Guiding, correcting and connecting equipment for PCB (Printed Circuit Board)
By designing a PCB board guiding and straightening connection device, the offset and temperature problems of PCB boards during the transportation process were solved by using straightening bars and cooling mechanisms, thus achieving smooth transportation and efficient production.
Patent Information
- Application Number
- CN202423226958.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-26
AI Technical Summary
During the PCB conveying process, square boards are prone to shaking and shifting after reflow soldering, which can cause them to jam and affect production efficiency.
Design a PCB board guiding and straightening connection device, including a transmission mechanism, a straightening stop bar, a cooling mechanism and a board receiving mechanism. The straightening stop bar blocks and guides the corners of the PCB board, and the cooling mechanism quickly cools it down to ensure smooth transport of the PCB board.
It effectively prevents PCB boards from shifting and getting stuck during transportation, improves production efficiency, and ensures smooth subsequent processing through rapid cooling.
Smart Images
Figure CN223666679U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of PCB board production, especially relates to a PCB board guiding correction connecting equipment. BACKGROUND
[0002] Circuit board is also called line board, PCB board, aluminum base plate, high frequency board, thick copper board, impedance board, super thin line board, super thin circuit board, printing (copper etching technology) circuit board and the like, is an important electronic component, is the support body of electronic components, is the carrier of electrical interconnection of electronic components. Circuit board miniaturizes and visualizes the circuit, and plays an important role in batch production of fixed circuit and optimization of electric appliance layout. In the manufacturing process of the PCB board, it needs to go through multiple processes, such as reflow soldering furnace, and the reflow soldering furnace is a kind of welding equipment used in SMT industry, which can provide automatic stable heating environment, so that the soldering paste in the furnace is heated and melted, so that the pre-installed electrical components on the PCB board and the PCB board are reliably combined together through soldering.
[0003] At present, after the square PCB board is reflow soldered, it is conveyed to the next process by the conveying device, and in order to facilitate the feeding of the PCB board to the conveying device, the conveying channel of the conveying device is trumpet-shaped. However, when the square PCB board is conveyed by the conveying device, it will appear to shake, so that the PCB board conveyed in the forward direction is offset, forms a prismatic state of transmission, and further causes the two corners of the PCB board to be clamped with the two sides of the conveying channel, causing the rear PCB board to be conveyed not smoothly, and further affecting the production efficiency of the PCB board. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of PCB board guiding correction connecting equipment that is smooth in conveying and ensures production efficiency.
[0005] To solve the above technical problems, the utility model can adopt the following technical solutions to realize:
[0006] A kind of PCB board guiding correction connecting equipment, including cabinet, transmission mechanism and cooling mechanism, cabinet has controller, transmission mechanism is installed on cabinet, and located at the side of controller, transmission mechanism is used to convey PCB board, and is provided with correction stop lever on transmission mechanism, cooling mechanism is erected on the top of transmission mechanism, for cooling the PCB board conveyed, controller is connected with transmission mechanism and cooling mechanism control respectively, and still be provided with connecting plate mechanism on the side of transmission mechanism.
[0007] In one of the embodiments, the transmission mechanism comprises a mounting bracket, transmission shafts and a conveying unit, the mounting bracket is provided with the transmission shafts side by side, a first driving member is arranged on the side of the mounting bracket, the first driving member is connected with the transmission shafts through a gear set, the first driving member can drive the transmission shafts to rotate, and the conveying unit is matched with the transmission shafts.
[0008] In one of the embodiments, the conveying unit comprises a fixed seat, a movable seat, a fixed guide rail, a movable guide rail, a screw rod and a second driving member, the fixed seat and the movable seat are arranged below the transmission shafts, the fixed guide rail and the movable guide rail are arranged above the transmission shafts, the fixed guide rail and the movable guide rail are connected with the fixed seat and the movable seat through the adjusting screw rod respectively, the movable seat is connected with the middle part of the screw rod, and the second driving member is connected with one end of the screw rod, the second driving member can drive the screw rod to rotate, thereby driving the movable seat to move close to or away from the fixed seat.
[0009] In one of the embodiments, the bottom ends of the fixed guide rail and the movable guide rail are respectively provided with arc grooves matched with the transmission shafts.
[0010] In one of the embodiments, the fixed guide rail and the movable guide rail are arranged in a horn shape and form a conveying channel, the large opening is the feeding end, the small opening is the discharging end, a correction blocking rod is arranged on the movable guide rail and located at one side in the conveying channel.
[0011] In one of the embodiments, the receiving plate mechanism comprises a feeding plate, a receiving bearing set, a feeding roller and a power-assisted roller, the bottom end of the feeding plate is fixed to the mounting bracket, the top end is arc-shaped, the receiving bearing set is arranged on the feeding plate, the feeding roller is arranged at the side of the receiving bearing set, and the power-assisted roller is arranged at the bottom of the feeding roller and respectively contacts with the feeding roller and the transmission shaft.
[0012] In one of the embodiments, the cooling mechanism comprises a shell, a cover plate and a radiator, the shell is arranged on the top of the transmission mechanism, the cover plate covers the shell, and a plurality of radiators are arranged on the cover plate.
[0013] In one of the embodiments, the first sensor is arranged on the side provided with the receiving plate mechanism.
[0014] In one of the embodiments, the fixed guide rail and the movable guide rail are made of black steel.
[0015] In one of the embodiments, the surface of the transmission shaft has knurling process. Advantages
[0016] The utility model discloses a PCB board guiding correction connecting equipment, and through the connecting plate mechanism of transmission mechanism one side and the reflow soldering furnace are connected, and the reflow soldering furnace is connected with the PCB board conveying to the transmission mechanism through the connecting plate mechanism, and the transmission mechanism is in turn conveyed to the PCB board, when the PCB board appears the deviation condition in the conveying process, and the correction blocking lever on the transmission mechanism can block the corner of PCB board, thereby make the PCB board rotate, realize the guiding correction of PCB board, through the guiding correction, the PCB board can be conveyed smoothly, and then ensure the production efficiency of PCB board. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the schematic diagram of the utility model PCB board guiding correction connecting equipment;
[0018] Figure 2 It is the exploded view of the utility model PCB board guiding correction connecting equipment;
[0019] Figure 3 It is the transmission mechanism schematic diagram of the utility model PCB board guiding correction connecting equipment;
[0020] Figure 4 It is the conveying unit schematic diagram of the utility model PCB board guiding correction connecting equipment;
[0021] Figure 5 It is the fixed guide rail and movable guide rail schematic diagram of the utility model PCB board guiding correction connecting equipment;
[0022] Figure 6 It is the connecting plate mechanism schematic diagram of the utility model PCB board guiding correction connecting equipment Figure 1 ;
[0023] Figure 7 It is the connecting plate mechanism schematic diagram of the utility model PCB board guiding correction connecting equipment Figure 2 ;
[0024] Figure 8 It is the cooling mechanism schematic diagram of the utility model PCB board guiding correction connecting equipment.
[0025] As shown in the drawings:
[0026] 100, case;110, controller;
[0027] 200, transmission mechanism;210, mounting support;220, transmission shaft;230, conveying unit;231, fixed seat;232, movable seat;233, fixed guide rail;234, movable guide rail;235, screw;236, second driving part;237, adjusting screw;238, circular arc groove;240, first driving part;250, gear set;260, first sensor;270, second sensor;
[0028] 300, cooling mechanism; 310, shell; 320, cover plate; 330, radiator;
[0029] 400, correction stopper;
[0030] 500, connecting plate mechanism; 510, feeding plate; 520, material receiving bearing; 530, feeding roller; 540, power-assisted roller. DETAILED DESCRIPTION
[0031] In order to make the above objectives, features and advantages of the present application more apparent, specific embodiments of the present application will be described in detail with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. It will be apparent, however, to one skilled in the art that the present application can be practiced without using some or all of these specific details. In other instances, well-known process steps have not been described in detail in order to avoid unnecessarily obscuring the present application. The detailed description is presented largely for purposes of illustrating the preferred embodiments of the present application and is not intended to limit the present application.
[0032] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. Like numbers refer to like elements throughout.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this description, the terms "may" and "can" include any one of the possible combinations of the items that are being described.
[0034] Referring to Figure 1 and Figure 2 A PCB guiding, correcting, connecting and switching device includes a cabinet 100, a transmission mechanism 200 and a cooling mechanism 300. The cabinet 100 has a controller 110. The transmission mechanism 200 is installed on the cabinet 100 and located at the side of the controller 110. The transmission mechanism 200 is used for conveying a PCB. A correction stopper 400 is arranged on the transmission mechanism 200. The cooling mechanism 300 is arranged on the top of the transmission mechanism 200 and used for cooling the conveyed PCB. The controller 110 is connected with the transmission mechanism 200 and the cooling mechanism 300 respectively. A connecting plate mechanism 500 is arranged on the side of the transmission mechanism 200.
[0035] Specifically, the guiding and correcting connection device in the embodiment is arranged between the reflow soldering furnace and the next process, and is connected with the reflow soldering furnace through the connecting plate mechanism 500 on one side of the transmission mechanism 200. The PCB (square or strip-shaped) treated by reflow soldering is conveyed to the transmission mechanism 200 through the connecting plate mechanism 500, and the transmission mechanism 200 then conveys the PCB to the next process in sequence. When the square-shaped PCB is deviated in the conveying process and forms a prismatic shape, the square-shaped PCB corners can be blocked by the correction blocking rod 400 arranged on the transmission mechanism 200, so that the square-shaped PCB can be rotated in the conveying process, and then the square-shaped PCB can be returned to the correct orientation, so as to realize the guiding and correcting of the PCB. The square-shaped PCB is guided and corrected by the correction blocking rod 400, so that the square-shaped PCB can be prevented from being stuck in the conveying process, the subsequent PCB can be smoothly conveyed, and the production efficiency of the PCB can be ensured.
[0036] In addition, since the temperature of the PCB is high after being conveyed out of the reflow soldering furnace, the PCB is rapidly cooled for subsequent production and processing. Therefore, the cooling mechanism 300 is arranged on the top of the transmission mechanism 200 in the embodiment. When the transmission mechanism 200 conveys the PCB, the cooling mechanism 300 on the top can cool the PCB, so that the PCB can be normally produced and processed when conveyed to the next process, and the production efficiency of the PCB can be improved.
[0037] Meanwhile, in order to monitor the conveying of the PCB in real time, the first sensor 260 and the second sensor 270 are arranged on both sides of the transmission mechanism 200. The first sensor 260 is arranged on the side provided with the connecting plate mechanism 500. The first sensor 260 can monitor the entry of the PCB into the transmission mechanism 200, and the second sensor 270 can monitor the conveying of the PCB from the transmission mechanism 200. The first sensor 260 and the second sensor 270 can also monitor the abnormal state of the conveying of the PCB, so that the PCB can be more smoothly conveyed.
[0038] Please refer to Figures 3 to 5In order to realize the conveying of the PCB, the transmission mechanism 200 in the embodiment comprises a mounting bracket 210, a transmission shaft 220 and a conveying unit 230, a plurality of transmission shafts 220 are arranged side by side on the mounting bracket 210, and a first driving member 240 is arranged on the side of the mounting bracket 210, the first driving member 240 is connected with the plurality of transmission shafts 220 through a gear set 250, the first driving member 240 can drive the plurality of transmission shafts 220 to rotate, and the conveying unit 230 cooperates with the transmission shaft 220. After the PCB is treated by reflow soldering, it will be conveyed to the transmission shaft 220, and the PCB will be located in the conveying unit 230 for guidance, and the first driving member 240 drives the plurality of transmission shafts 220 to rotate through the gear set 250, and the transmission shaft 220 conveys the PCB when rotating, so as to realize the automatic conveying of the PCB, and the conveying unit 230 in the embodiment is provided with three groups, so that three groups of PCBs can be conveyed at the same time, so as to improve the production efficiency of the PCB.
[0039] In order to convey PCBs of different sizes, the conveying unit 230 comprises a fixed seat 231, a movable seat 232, a fixed guide rail 233, a movable guide rail 234, a lead screw 235 and a second driving member 236, the fixed seat 231 and the movable seat 232 are located below the transmission shaft 220, the fixed guide rail 233 and the movable guide rail 234 are located above the transmission shaft 220, and the fixed guide rail 233 and the movable guide rail 234 are connected with the fixed seat 231 and the movable seat 232 through the adjusting screw 237 respectively, and the movable seat 232 is connected with the middle part of the lead screw 235, and the second driving member 236 is connected with one end of the lead screw 235, the second driving member 236 can drive the lead screw 235 to rotate, thereby driving the movable seat 232 to approach or move away from the fixed seat 231.
[0040] The lead screw 235 drives the movable seat 232 to move when rotating, and the movable seat 232 drives the movable guide rail 234 to move when moving, so that the movable guide rail 234 approaches or moves away from the fixed guide rail 233, so as to adjust the distance between the movable guide rail 234 and the fixed guide rail 233, so that the distance can match PCBs of different sizes, so as to realize the conveying of PCBs of different sizes, and improve the practicability of the guiding and correcting connection equipment.
[0041] In the embodiment, in order to make the fixed guide rail 233 and the movable guide rail 234 cooperate with the transmission shaft 220, the circular arc groove 238 is arranged at the bottom end of the fixed guide rail 233 and the movable guide rail 234, the fixed guide rail 233 and the movable guide rail 234 are arranged above the transmission shaft 220 and are connected with the fixed seat 231 and the movable seat 232 through the adjusting screw 237, the fixed guide rail 233 and the movable guide rail 234 are arranged in a horn shape and form a conveying channel, the large opening is the feeding end, the small opening is the discharging end, and the correction blocking rod 400 is installed on the movable guide rail 234 and is located at one side in the conveying channel.
[0042] Since the transmission shaft 220 needs to rotate, the fixed guide rail 233 and the movable guide rail 234 can better cooperate with the transmission shaft 220 through the circular arc groove 238 and form a horn-shaped conveying channel. After the PCB board is treated by reflow soldering, it enters the conveying channel through the large opening of the feeding end and is conveyed to the next process through the small opening of the discharging end, so as to realize the automatic entering and outputting of the PCB board. The correction blocking rod 400 is installed on the movable guide rail 234, so that the correction blocking rod 400 moves with the movable guide rail 234 to realize the guiding and correction of the square PCB board of different sizes. The correction blocking rod 400 is arranged at one side in the conveying channel, so that it blocks the corners of the square PCB board and guides and corrects the PCB board.
[0043] In addition, in order to ensure the rotation of the transmission shaft 220 and the smooth conveying of the PCB board, the height of the fixed guide rail 233 and the movable guide rail 234 can be adjusted through the adjusting screw 237, so as to adjust the gap between the fixed guide rail 233 and the movable guide rail 234 and the transmission shaft 220, avoid the obstruction of the fixed guide rail 233 and the movable guide rail 234 to the transmission shaft 220, and at the same time, the fixed guide rail 233 and the movable guide rail 234 are made of black steel material. The fixed guide rail 233 and the movable guide rail 234 made of the material have low friction coefficient and long service life, and can ensure the rotation of the transmission shaft 220. The surface of the transmission shaft 220 has a knurling process, which can increase the friction coefficient of the surface of the transmission shaft 220 to prevent the PCB board from slipping during conveying, so that the PCB board is conveyed more smoothly.
[0044] Please refer to Figure 6 and Figure 7In the embodiment, in order to make the guiding and correcting connecting device better connect with the reflow soldering furnace, the connecting plate mechanism 500 is arranged on one side of the transmission mechanism 200, and the connecting plate mechanism 500 comprises a feeding plate 510, a material receiving bearing set 520, a feeding roller 530 and a power-assisted roller 540. The bottom end of the feeding plate 510 is fixed to the mounting bracket 210, and the top end is in an arc-shaped structure. The material receiving bearing set 520 is installed on the feeding plate 510. The feeding roller 530 is located on the side of the material receiving bearing set 520. The power-assisted roller 540 is arranged at the bottom of the feeding roller 530 and is in contact with the feeding roller 530 and the transmission shaft 220 respectively.
[0045] Because the transmission shaft 220 is used for conveying, the empty area between the transmission mechanism 200 and the reflow soldering furnace is large. Therefore, the upper end of the feeding plate 510 is arranged in an outwardly extending arc-shaped structure, so that the feeding plate 510 can better fit the reflow soldering furnace. The PCB board can be reasonably fed into the transmission mechanism 200 through the material receiving bearing set 520 and the feeding roller 530. In order to make the feeding roller 530 rotate, the power-assisted roller 540 is arranged below the feeding roller 530. The power-assisted roller 540 is in contact with the transmission shaft 220 in the frontmost position and the feeding roller 530 respectively. When the transmission shaft 220 in the frontmost position rotates, the power-assisted roller 540 rotates, and the feeding roller 530 rotates with the power-assisted roller 540. Through the rotation of the feeding roller 530, the PCB board can smoothly enter the transmission mechanism 200.
[0046] Finally, please refer to Figure 8 In order to realize the cooling of the PCB board, the cooling mechanism 300 in the embodiment comprises a housing 310, a cover plate 320 and a heat sink 330. The housing 310 is arranged on the top of the transmission mechanism 200. The cover plate 320 covers the housing 310, and a plurality of heat sinks 330 are arranged on the cover plate 320. When the PCB board is conveyed in the conveying channel, the heat sinks 330 blow air to the PCB board, and the temperature of the PCB board is quickly cooled through air cooling, so as to facilitate the subsequent production and processing of the PCB board and improve the production efficiency.
[0047] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Any person skilled in the art can smoothly implement the present application according to the drawings shown in the specification and the above description; however, any person skilled in the art can make some changes, modifications and equivalent changes within the scope of the technical scheme of the present application by using the above disclosed technical content, and the equivalent embodiments of the present application are still within the protection scope of the technical scheme of the present application.
Claims
1. A PCB board guiding and straightening connection device, characterized in that: It includes a chassis, a transmission mechanism, and a cooling mechanism. The chassis has a controller, the transmission mechanism is mounted on the chassis and located on the side of the controller, the transmission mechanism is used to transport the PCB board, and a correction stop is provided on the transmission mechanism. The cooling mechanism is mounted on top of the transmission mechanism and is used to cool the conveyed PCB board. The controller is connected to both the transmission mechanism and the cooling mechanism. A receiving mechanism is also provided on one side of the transmission mechanism.
2. The PCB board guiding and straightening connection device according to claim 1, characterized in that: The transmission mechanism includes a mounting bracket, transmission shafts, and a conveying unit. Several transmission shafts are arranged side by side on the mounting bracket, and a first driving member is provided on the side of the mounting bracket. The first driving member is connected to the several transmission shafts through a gear set, and the first driving member can drive the several transmission shafts to rotate. The conveying unit cooperates with the transmission shafts.
3. The PCB board guiding and straightening connection device according to claim 2, characterized in that: The conveying unit includes a fixed seat, a movable seat, a fixed guide rail, a movable guide rail, a lead screw, and a second driving component. The fixed seat and the movable seat are located below the drive shaft, and the fixed guide rail and the movable guide rail are located above the drive shaft. The fixed guide rail and the movable guide rail are respectively connected to the fixed seat and the movable seat via adjusting screws. At the same time, the movable seat is connected to the middle of the lead screw, and the second driving component is connected to one end of the lead screw. The second driving component can drive the lead screw to rotate, thereby driving the movable seat to move closer to or away from the fixed seat.
4. The PCB board guiding and straightening connection device according to claim 3, characterized in that: The bottom ends of the fixed guide rail and the movable guide rail are respectively provided with arc grooves that cooperate with the drive shaft.
5. The PCB board guiding and straightening connection device according to claim 3, characterized in that: The fixed guide rail and the movable guide rail are arranged in a trumpet shape to form a conveying channel. The large opening is the feeding end and the small opening is the discharging end. The correction stop is installed on the movable guide rail and is located on one side of the conveying channel.
6. The PCB board guiding and straightening connection device according to claim 2, characterized in that: The receiving plate mechanism includes a feeding plate, a receiving bearing assembly, a feeding roller, and a levering roller. The bottom end of the feeding plate is fixed to the mounting bracket, and the top end has an arc-shaped structure. The receiving bearing assembly is mounted on the feeding plate, the feeding roller is located on the side of the receiving roller bearing assembly, and the levering roller is located at the bottom of the feeding roller and contacts the feeding roller and the drive shaft respectively.
7. The PCB board guiding and straightening connection device according to claim 1, characterized in that: The cooling mechanism includes a housing, a cover plate, and radiators. The housing is mounted on top of the transmission mechanism, and the cover plate is fitted onto the housing. Several radiators are installed on the cover plate.
8. The PCB board guiding and straightening connection device according to claim 1, characterized in that: The transmission mechanism is equipped with a first sensor and a second sensor on its two sides, with the first sensor located on the side with the receiving plate mechanism.
9. The PCB board guiding and straightening connection device according to claim 3, characterized in that: The fixed guide rail and the movable guide rail are made of black carbide steel.
10. The PCB board guiding and straightening connection device according to claim 2, characterized in that: The surface of the drive shaft has a knurled finish.