Automatic dough cake demolding device

By combining the chain conveyor mechanism, lifting component and flipping drive mechanism, the precise positioning and rapid demolding of the dough template are achieved, solving the problems of low demolding efficiency and dough breakage in the existing technology, and improving production efficiency and product quality.

CN223667158UActive Publication Date: 2025-12-16EASTWARD FOODS(HEYUAN) CO LTD
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Patent Information

Application Number
CN202423233657.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-16
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

In existing technologies, the demolding efficiency of dough is low and it is easily damaged, which affects product quality and yield.

Method used

The combination of chain conveyor, lifting assembly, clamping assembly and flipping drive mechanism is used to achieve precise positioning and rapid demolding of the dough template through flipping clamping frame and belt conveyor.

Benefits of technology

It improved the efficiency of dough demolding, reduced dough breakage, and enhanced production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223667158U_ABST
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Abstract

The utility model discloses an automatic dough cake demoulding device which comprises a rack, a chain plate conveying mechanism, a first turnover driving mechanism, a belt conveying mechanism, a second turnover driving mechanism, a dough cake template and a mould clamping framework, the chain plate conveying mechanism is used for conveying the dough cake template, a jacking assembly is arranged at the bottom of the chain plate conveying mechanism, and the belt conveying mechanism is used for conveying the dough cake template. A clamping assembly used for clamping and fixing a dough cake template is arranged at the side end of the clamping die frame, the first overturning driving mechanism is connected with the clamping die frame through a first rotating shaft, the first rotating shaft is sleeved with a second rotating shaft, and the second overturning driving mechanism is connected with the belt conveying mechanism through the second rotating shaft. The second turnover driving mechanism can drive the second rotating shaft to turn over, so that the belt conveying mechanism turns over to the surface of the mold clamping frame, then the first turnover driving mechanism turns over the mold clamping frame and the belt conveying mechanism integrally by 180 degrees, a pastry mold plate is inverted, a pastry falls off to the belt conveying mechanism under the action of gravity, and rapid demolding is rapidly achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to face cake demoulding field especially, face cake automatic demoulding device. BACKGROUND

[0002] Face cake is the semi-finished product formed in the process of instant noodle production through cooking, setting, frying or hot air drying etc. process, and the face cake usually presents circular structure, has certain thickness and structural strength, so as to facilitate subsequent packaging, storage and eating. Since in the forming process, the face cake needs to be set and keep shape through the template, the formed face cake is attached in the template, so it needs to be separated from the template through demoulding process.

[0003] In the prior art, the traditional demoulding method is generally operated through semi-automatic equipment, which not only has low demoulding efficiency, but also easily causes the face cake to be damaged, thereby affecting the appearance quality and yield of the product.

[0004] Therefore, the prior art has defects and needs to be improved. UTILITY MODEL CONTENT

[0005] The utility model solves the technical problem that a face cake automatic demoulding device with high demoulding efficiency and less damage to the face cake is provided.

[0006] To achieve the purpose, the utility model adopts the following technical scheme: a face cake automatic demoulding device, comprising a rack, a chain plate conveying mechanism, a first turnover driving mechanism, a belt conveying mechanism, a second turnover driving mechanism, a face cake template and a clamping frame.

[0007] The chain plate conveying mechanism is arranged at the side end of the rack, and the chain plate conveying mechanism is used for conveying the face cake template, and the face cake template is provided with a plurality of forming holes for accommodating the face cake.

[0008] The chain plate conveying mechanism is arranged at the side end of the rack, and the chain plate conveying mechanism is used for conveying the face cake template, and the face cake template is provided with a plurality of forming holes for accommodating the face cake.

[0009] The rack side end is provided with a first rotating shaft, the first rotating shaft is connected with the clamping frame through a first swing arm, the first turnover driving mechanism is connected with the end part of the first rotating shaft, and the first turnover driving mechanism is used for driving the clamping frame to turn over.

[0010] The first rotating shaft is sleeved with a second rotating shaft, the second rotating shaft can rotate relative to the first rotating shaft, the belt conveying mechanism is arranged above the rack, and the belt conveying mechanism is connected with the second rotating shaft through a second swing arm.

[0011] With the technical scheme, the automatic face cake demolding device comprises a lifting assembly, a chain plate conveying mechanism, a belt conveying mechanism, a first rotating shaft, a second rotating shaft, a first turnover driving mechanism, a second turnover driving mechanism, a rack, a clamping assembly, a first buffer and a second buffer.

[0012] The lifting cylinder is arranged below the chain plate conveying mechanism, the movable end of the lifting cylinder is arranged upward, and the lifting cylinder is connected with the lifting bracket.

[0013] With the technical scheme, the automatic face cake demolding device comprises a lifting assembly, a chain plate conveying mechanism, a belt conveying mechanism, a first rotating shaft, a second rotating shaft, a first turnover driving mechanism, a second turnover driving mechanism, a rack, a clamping assembly, a first buffer and a second buffer.

[0014] The lifting cylinder is arranged below the chain plate conveying mechanism, the movable end of the lifting cylinder is arranged upward, and the lifting cylinder is connected with the lifting bracket.

[0015] With the technical scheme, the automatic face cake demolding device comprises a lifting assembly, a chain plate conveying mechanism, a belt conveying mechanism, a first rotating shaft, a second rotating shaft, a first turnover driving mechanism, a second turnover driving mechanism, a rack, a clamping assembly, a first buffer and a second buffer.

[0016] With the technical scheme, the automatic face cake demolding device comprises a lifting assembly, a chain plate conveying mechanism, a belt conveying mechanism, a first rotating shaft, a second rotating shaft, a first turnover driving mechanism, a second turnover driving mechanism, a rack, a clamping assembly, a first buffer and a second buffer.

[0017] With the technical scheme, the automatic face cake demolding device comprises a lifting assembly, a chain plate conveying mechanism, a belt conveying mechanism, a first rotating shaft, a second rotating shaft, a first turnover driving mechanism, a second turnover driving mechanism, a rack, a clamping assembly, a first buffer and a second buffer.

[0018] The driving motor is arranged at the bottom of the rack, the output shaft of the driving motor is connected with the driving sprocket, the driven sprocket is connected with the first rotating shaft, and the driving sprocket and the driven sprocket are connected through the transmission chain.

[0019] Adopting the technical scheme, the second overturning driving mechanism is the same in structure with the first overturning driving mechanism.

[0020] Compared with the prior art, the utility model has the following beneficial effects:

[0021] The chain plate conveying mechanism of the utility model conveys the pancake template to the demolding station, the jacking assembly can jacking the pancake template from the chain plate conveying mechanism to the die clamping frame, and clamping and fixing through the clamping assembly, so as to avoid the offset of the pancake template in the subsequent demolding process, when the pancake on the pancake template needs to be demolded, the second overturning driving mechanism can drive the second rotating shaft to rotate, so as to overturn the belt conveying mechanism and adhere to the surface of the die clamping frame, then the first overturning driving mechanism overturns the die clamping frame and the belt conveying mechanism by 180 degrees, so as to overturn the die clamping frame to the other side of the rack, at this time, the pancake template is inverted, and the pancake falls from the forming hole of the pancake template under the action of gravity and falls stably on the belt conveying mechanism, so that the rapid demolding of the pancake can be realized, and the production efficiency is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled in the art, other drawings can be obtained according to these drawings without creative labor.

[0023] The structure, proportion, size and the like shown in the drawings of the specification are only used to cooperate with the content disclosed in the specification, so that the person skilled in the art can understand and read, and are not used to limit the limiting conditions that can be implemented by the utility model, so they do not have the technical essence, any modification of structure, change of proportion relationship or adjustment of size, without affecting the effect and purpose that can be produced by the utility model, should still fall within the scope of the technical content disclosed by the utility model.

[0024] Figure 1 It is a whole structure schematic view of the utility model;

[0025] Figure 2 It is a belt conveying mechanism overturning state structure schematic view of the utility model;

[0026] Figure 3 It is a die clamping frame overturning state structure schematic view of the utility model;

[0027] Figure 4 It is a die clamping frame structure schematic view of the utility model. DETAILED DESCRIPTION

[0028] In order to make the utility model of the utility model purpose, characteristics, advantages can be more obvious and easy to understand, below will combine the drawings in the embodiments of the utility model, the technical scheme in the embodiments of the utility model is clearly and completely described, obviously, the following described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the scope of the protection of the utility model.

[0029] In the description of the utility model, it is understood that the terms "upper", "lower", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there can be a component disposed therebetween.

[0030] The technical scheme of the utility model will be further illustrated below by specific embodiments in conjunction with the drawings.

[0031] As shown in Figures 1 to 4 The utility model discloses an automatic face cake demoulding device, including frame 1, chain plate conveying mechanism 2, first turnover drive mechanism 4, belt conveying mechanism 5, second turnover drive mechanism 6, face cake template 7 and clamping frame 3, chain plate conveying mechanism 2 is located in the side end of frame 1, chain plate conveying mechanism 2 is used to convey face cake template 7, face cake template 7 is equipped with a plurality of forming holes 70 for accommodating face cake, forming hole 70 can make the shape and size of face cake consistent, chain plate conveying mechanism 2 can convey face cake template 7, so that face cake template 7 is conveyed to the demoulding station and is demoulded.

[0032] The bottom of chain plate conveying mechanism 2 is equipped with jacking assembly 21, clamping frame 3 is located above chain plate conveying mechanism 2, jacking assembly 21 is used to jacking face cake template 7 to clamping frame 3, the side end of clamping frame 3 is equipped with clamping assembly 31, and clamping assembly 31 is used to clamp and fix face cake template 7;After chain plate conveying mechanism 2 conveys face cake template 7 to the demoulding station, jacking assembly 21 is lifted to the clamping frame 3 in the upper position from chain plate conveying mechanism 2 by the action of jacking upwards, and is clamped and fixed by clamping assembly 31, so as to realize the accurate positioning and fixing of face cake template 7, which is convenient for realizing the subsequent demoulding operation.

[0033] The first rotating shaft 11 is provided with a second rotating shaft 13, the second rotating shaft 13 can rotate relative to the first rotating shaft 11, the belt conveying mechanism 5 is provided above the rack 1, and the belt conveying mechanism 5 is connected with the second rotating shaft 13 through a second swing arm 14, the second rotating drive mechanism 6 is connected with the end of the second rotating shaft 13, and the second rotating drive mechanism 6 is used for driving the belt conveying mechanism 5 to rotate. When the face cake on the face cake template 7 needs to be demolded, first, the second rotating shaft 13 drives the belt conveying mechanism 5 to rotate through the action of the second rotating drive mechanism 6, the belt conveying mechanism 5 is rotated from the initial position to the state of being attached to the mold frame 3, then the first rotating drive mechanism 4 is started, the first rotating shaft 11 drives the mold frame 3 and the belt conveying mechanism 5 to rotate 180 degrees as a whole, the mold frame 3 is rotated to the other side of the rack 1, at this time, the face cake template 7 is inverted, the face cake falls from the forming hole 70 of the face cake template 7 under the action of gravity and falls stably on the belt conveying mechanism 5, so that the demolding is completed; finally, the first rotating drive mechanism 4 reverses the action, and the mold frame 3 is rotated to the original position again, then the clamping assembly 31 releases the face cake template 7, so that the face cake template 7 falls back to the chain plate conveying mechanism 2, so that the working efficiency of the demolding process can be effectively improved.

[0034] As Figure 3 Further, the jacking assembly 21 includes a jacking cylinder 211 and a jacking bracket 212, the jacking cylinder 211 is arranged below the chain plate conveying mechanism 2, the movable end of the jacking cylinder 211 is arranged upward and connected with the jacking bracket 212, and the jacking bracket 212 is used for supporting and supporting the face cake template 7. When the chain plate conveying mechanism 2 conveys the face cake template 7 loaded with the face cake to the predetermined position, the jacking cylinder 211 is started and drives the jacking bracket 212 to move upward, the jacking bracket 212 lifts the face cake template 7 and accurately sends the face cake template 7 into the mold frame 3 above for positioning.

[0035] As Figure 3As shown, further, the clamping assembly 31 comprises a clamping cylinder 311, a push rod, a fixed plate 312 and side clamping plates 313, the clamping cylinder 311 is arranged on the outer wall of the mold clamping frame 3, the movable end of the clamping cylinder 311 is connected with the push rod, the push rod passes through the mold clamping frame 3 and is connected with the fixed plate 312, a plurality of side clamping plates 313 are arranged along the length direction of the fixed plate 312, and the side clamping plates 313 are provided with clamping grooves 314 for abutting against the side ends of the bread mold plate 7. When the jacking assembly 21 jacks up the bread mold plate 7 into the mold clamping frame 3, the clamping cylinder 311 is started, the movable end of the clamping cylinder 311 pushes the push rod to move forward, the push rod drives the fixed plate 312 to move together, so that the plurality of side clamping plates 313 on the fixed plate 312 are close to the side ends of the bread mold plate 7, and the clamping grooves 314 on the side clamping plates 313 can be accurately abutted against the side edges of the bread mold plate 7, so that the bread mold plate 7 is fixed in the mold clamping frame 3.

[0036] As shown in Figure 1 and Figure 2 As shown, further, the side end of the chain plate conveying mechanism 2 is provided with a first buffer 22 and a second buffer 23, the mounting height of the second buffer 23 is greater than that of the first buffer 22, the first buffer 22 is used for buffering and supporting the mold clamping frame 3, and the second buffer 23 is used for buffering and supporting the belt conveying mechanism 5. When the belt conveying mechanism 5 is turned over and attached to the surface of the mold clamping frame 3 under the action of the second turnover driving mechanism 6, the second buffer 23 can abut against the belt conveying mechanism 5, so as to absorb the impact force generated by the turnover, and avoid mechanical damage caused by excessive impact force.

[0037] As shown in Figure 1 and Figure 3 As shown, further, the side end of the chain plate conveying mechanism 2 is provided with a first buffer 22 and a second buffer 23, the mounting height of the second buffer 23 is greater than that of the first buffer 22, the first buffer 22 is used for buffering and supporting the mold clamping frame 3, and the second buffer 23 is used for buffering and supporting the belt conveying mechanism 5. When the belt conveying mechanism 5 is turned over and attached to the surface of the mold clamping frame 3 under the action of the second turnover driving mechanism 6, the second buffer 23 can abut against the belt conveying mechanism 5, so as to absorb the impact force generated by the turnover, and avoid mechanical damage caused by excessive impact force.

[0038] As shown in Figure 1As shown, further, the first overturning driving mechanism 4 comprises a driving motor 41, a driving sprocket 42, a driven sprocket 43 and a transmission chain 44, the driving motor 41 is arranged at the bottom of the rack 1, the output shaft of the driving motor 41 is connected with the driving sprocket 42, the driven sprocket 43 is connected with the first rotating shaft 11, and the driving sprocket 42 and the driven sprocket 43 are connected through the transmission chain 44. The driving motor 41 is connected with the driving sprocket 42 through the output shaft, the rotary motion of the driving motor 41 is transmitted to the transmission chain 44 through the driving sprocket 42, so as to drive the driven sprocket 43 connected with the first rotating shaft 11 to rotate, thereby driving the first rotating shaft 11 and the mold clamping frame 3 connected therewith to perform overturning action. It should be noted that the second overturning driving mechanism 6 has the same structure as the first overturning driving mechanism 4, and the specific structure and working principle of the second overturning driving mechanism 6 will not be described in detail here.

[0039] The chain plate conveying mechanism 2 will convey the dough sheet template 7 to the demolding station, the jacking assembly 21 can jacking the dough sheet template 7 from the chain plate conveying mechanism 2 to the mold clamping frame 3, and clamping and fixing through the clamping assembly 31, so as to avoid the dough sheet template 7 from deviating in the subsequent demolding process, when it is necessary to demold the dough sheet on the dough sheet template 7, the second overturning driving mechanism 6 can drive the second rotating shaft 13 to rotate, so as to overturn the belt conveying mechanism 5 to adhere to the surface of the mold clamping frame 3, then the first overturning driving mechanism 4 overturns the mold clamping frame 3 and the belt conveying mechanism 5 by 180 degrees, so as to overturn the mold clamping frame 3 to the other side of the rack 1, at this time, the dough sheet template 7 is inverted, and the dough sheet falls from the forming hole 70 of the dough sheet template 7 under the action of gravity and falls stably on the belt conveying mechanism 5, so that the dough sheet can be demolded quickly, and the production efficiency is effectively improved.

[0040] The above-described embodiments are only used to illustrate the technical solutions of the present application, rather than limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An apparatus for automatically demolding a pita bread, characterized in that, The device comprises a rack, a chain plate conveying mechanism, a first turnover driving mechanism, a belt conveying mechanism, a second turnover driving mechanism, a dough sheet template and a mold clamping frame. The chain plate conveying mechanism is arranged at the side end of the rack and is used for conveying the dough sheet template. The bottom of the chain plate conveying mechanism is provided with a jacking assembly, the mold clamping frame is arranged above the chain plate conveying mechanism, the jacking assembly is used for jacking up the dough sheet template into the mold clamping frame, and the side end of the mold clamping frame is provided with a clamping assembly. The side end of the rack is provided with a first rotating shaft, the first rotating shaft is connected with the mold clamping frame through a first swing arm, the first turnover driving mechanism is connected with the end of the first rotating shaft, and the first turnover driving mechanism is used for driving the mold clamping frame to turn over. The first rotating shaft is sleeved with a second rotating shaft, the second rotating shaft can rotate relative to the first rotating shaft, the belt conveying mechanism is arranged above the rack, and the belt conveying mechanism is connected with the second rotating shaft through a second swing arm.

2. The automatic pizza dough demolding apparatus according to claim 1, characterized in that, The jacking assembly comprises a jacking cylinder and a jacking bracket. The jacking cylinder is arranged below the chain plate conveying mechanism, the movable end of the jacking cylinder is arranged upward, and the jacking bracket is connected with the jacking cylinder.

3. The automatic pizza dough release device of claim 1, wherein, The clamping assembly comprises a clamping cylinder, a push rod, a fixed plate and a side clamping plate. The clamping cylinder is arranged on the outer wall of the mold clamping frame, the movable end of the clamping cylinder is connected with the push rod, the push rod penetrates through the mold clamping frame and is connected with the fixed plate, a plurality of side clamping plates are arranged along the length direction of the fixed plate at intervals, and the side clamping plate is provided with a clamping groove for abutting against the side end of the dough sheet template.

4. The automatic pizza dough release device of claim 1, wherein, The side end of the chain plate conveying mechanism is provided with a first buffer and a second buffer, the installation height of the second buffer is greater than that of the first buffer, the first buffer is used for buffering and supporting the mold clamping frame, and the second buffer is used for buffering and supporting the belt conveying mechanism.

5. The automatic pizza dough demolding apparatus according to claim 4, characterized in that, The side end of the rack is provided with a third buffer and a fourth buffer, the installation height of the third buffer is greater than that of the fourth buffer, the third buffer is used for buffering and supporting the mold clamping frame, and the fourth buffer is used for buffering and supporting the belt conveying mechanism.

6. The automatic pizza dough release device of claim 1, wherein The first turnover driving mechanism comprises a driving motor, a driving sprocket, a driven sprocket and a transmission chain. The driving motor is arranged at the bottom of the rack, the output shaft of the driving motor is connected with the driving sprocket, the driven sprocket is connected with the first rotating shaft, and the driving sprocket and the driven sprocket are connected through the transmission chain.

7. The automatic pizza dough release device of claim 6, wherein, The second turnover driving mechanism has the same structure as the first turnover driving mechanism.