Catalytic furnace with sufficient reaction

By setting up a connected structure for the inlet chamber, outlet chamber, catalytic chamber, and heating chamber inside the catalytic furnace, and equipping it with a filter and flow guiding components, the problem of insufficient gas treatment in the catalytic furnace is solved, achieving more efficient catalytic and heating effects.

CN223668975UActive Publication Date: 2025-12-16SUZHOU ZHENGHE CHEM ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202422324387.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-12-16
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The catalytic and heating treatment of gases in existing catalytic furnaces is insufficient, resulting in poor treatment efficiency.

Method used

The gas furnace employs a sequentially connected structure of the inlet chamber, outlet chamber, catalytic chamber, and heating chamber, combined with a filter screen, flow guiding components, and a fan system, to achieve uniform gas distribution and thorough treatment.

Benefits of technology

It improves the gas treatment effect, ensures the sufficiency of gas in the catalytic and heating processes, and enhances the treatment effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223668975U_ABST
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Abstract

The utility model relates to a catalytic furnace capable of fully reacting. The catalytic furnace comprises a catalytic furnace body and an air inlet suction fan, the catalytic furnace body sequentially comprises an air inlet cavity and an air outlet cavity from left to right, the air inlet suction fan is connected with the air inlet through a fan connecting pipeline and an air inlet connecting pipeline in sequence, a reaction unit is installed at the bottom of the catalytic furnace body, and the reaction unit sequentially comprises a catalytic cavity and a heating cavity from left to right; the air inlet cavity is communicated with the catalysis cavity right below the air inlet cavity, the bottom of the catalysis cavity is communicated with the bottom of the heating cavity, and the heating cavity is communicated with the air outlet cavity right above the heating cavity. Through the structural arrangement that the gas inlet cavity, the gas outlet cavity, the catalysis cavity and the heating cavity are sequentially communicated, gas can be fully catalyzed and heated conveniently, and the gas treatment effect is further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the related technical field of catalytic furnace, especially to a catalytic furnace of sufficient reaction. BACKGROUND

[0002] The catalytic combustion furnace is a device for oxidizing and decomposing organic gas and hydrocarbon at a lower temperature by using a catalyst, and its working principle is that when high-temperature fuel gas passes through a purification device, oxygen in the fuel gas is consumed, and a large amount of heat is released. The heat is absorbed by a fuel gas heater and transferred to a low-temperature metal surface, and then transferred to a heating element from the metal surface. Due to the action of the catalyst, the combustible substances in the gas and the oxygen in the air react chemically to be oxidized into harmless gases such as water and carbon dioxide, which are discharged out of the furnace; and the reaction products become raw materials for the next batch of fuel for recycling.

[0003] After a large amount of retrieval, it is found that Chinese patent No. CN220793150U discloses a catalytic combustion integrated machine with a catalytic furnace, which belongs to the technical field of catalytic furnaces, and comprises a catalytic furnace body, a scraper is connected to the surface of the catalytic furnace body, the scraper is also overlapped on the inner wall of the catalytic furnace body, a supporting rod is connected to one side of the scraper, the supporting rod is detachably installed in the catalytic furnace body, a rotating rod is arranged at one end of the supporting rod, and an attachment block is arranged on the surface of the catalytic furnace body. By arranging the scraper and the attachment block and other mechanisms, the device itself can have a self-cleaning function, and under normal use, the mechanism can be accommodated on the surface of the catalytic furnace body, giving the device a situational cleaning effect, effectively solving the problem that traditional cleaning devices are either chemical or mechanical, and the cleaning device needs to be taken out separately during cleaning, and then the catalytic furnace is cleaned, so that the use is extremely inconvenient.

[0004] In summary, in the existing catalytic furnace, the catalytic heating treatment of the gas is often in one equipment cavity, which makes the catalytic or heating of the gas insufficient.

[0005] In view of the above-mentioned defects, the present inventor actively researches and innovates to create a catalytic furnace with sufficient reaction, which has more industrial utilization value. UTILITY MODEL CONTENT

[0006] To solve any of the above technical problems, the purpose of the utility model is to provide a catalytic furnace with sufficient reaction.

[0007] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0008] A catalytic furnace with sufficient reaction, comprising a catalytic furnace body and an air inlet suction fan;

[0009] The catalytic furnace body comprises, from left to right, an air inlet cavity and an air outlet cavity, an air inlet is arranged on the left side of the air inlet cavity, and an air outlet is arranged on the right side of the air outlet cavity;

[0010] The air inlet suction fan is connected to the air inlet through a fan connecting pipeline and an air inlet connecting pipeline in sequence, a reaction unit is installed at the bottom of the catalytic furnace body, the reaction unit comprises, from left to right, a catalytic cavity and a heating cavity, a catalytic plate is installed in the catalytic cavity, and a heater is installed in the heating cavity; the air inlet cavity is in communication with the catalytic cavity directly below, the bottom of the catalytic cavity is in communication with the bottom of the heating cavity, and the heating cavity is in communication with the air outlet cavity directly above.

[0011] As a further improvement of the utility model, a filter screen is installed at the connection between the fan connecting pipeline and the air inlet connecting pipeline.

[0012] As a further improvement of the utility model, a filter screen mounting step is arranged on the left side of the air inlet connecting pipeline, and the filter screen is mounted on the filter screen mounting step and then connected to the fan connecting pipeline and the air inlet connecting pipeline through mounting flanges.

[0013] As a further improvement of the utility model, a flow guide assembly is installed at the communication between the air inlet cavity and the catalytic cavity, at the communication between the catalytic cavity and the heating cavity, and at the communication between the heating cavity and the air outlet cavity.

[0014] As a further improvement of the utility model, the flow guide assembly comprises a flow guide frame, a flow guide fin shaft is installed at the middle of the flow guide frame, and a plurality of flow guide fins are uniformly distributed on the flow guide fin shaft along the circumferential direction.

[0015] As a further improvement of the utility model, a plurality of reinforcing ribs are uniformly distributed on the flow guide frame.

[0016] As a further improvement of the utility model, the plurality of flow guide fins are all installed obliquely.

[0017] As a further improvement of the utility model, a backflow pipeline is installed between the air outlet cavity and the air inlet cavity, and a backflow suction fan is installed on one side of the backflow pipeline close to the air outlet cavity.

[0018] As a further improvement of the utility model, an air outlet fan is installed in the air outlet.

[0019] As a further improvement of the utility model, a gas sensor is installed in the air outlet cavity.

[0020] By the above scheme, the utility model has at least the following advantages:

[0021] The utility model discloses a structure setting of the sequential intercommunication of air inlet cavity, air outlet cavity, catalytic cavity and heating cavity, and the gas can be catalyzed and heated conveniently, and the effect of gas treatment is improved further.

[0022] The utility model discloses a filter screen of convenient installation and dismantlement can carry out preliminary filtration treatment to the air inlet.

[0023] The utility model discloses a flow guide assembly installed between each cavity, which can make the gas flow into the next cavity more evenly.

[0024] The above description is only a summary of the technical scheme of the utility model, in order to more clearly understand the technical means of the utility model, and can be implemented according to the content of the specification, the following is the preferred embodiment of the utility model and is described in detail with the attached drawings. DRAWINGS

[0025] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will briefly introduce the drawings needed in the embodiment, and it should be understood that the following drawings only show some embodiments of the utility model, and should not be regarded as the limitation to the scope, and for ordinary skilled person in the art, other related drawings can be obtained according to these drawings without creative labor.

[0026] Figure 1 It is the structure schematic diagram of the catalytic furnace of the utility model of reaction sufficiency;

[0027] Figure 2 It is Figure 1 It is the installation structure schematic diagram of filter screen between fan connecting pipeline and air inlet connecting pipeline in the utility model;

[0028] Figure 3 It is Figure 1 It is the structure schematic diagram of flow guide assembly.

[0029] In the drawings, the meanings of various reference signs are as follows.

[0030] Catalytic furnace body 1, air inlet cavity 2, air outlet cavity 3, air inlet suction fan 4, fan connecting pipeline 5, air inlet connecting pipeline 6, filter screen 7, air inlet 8, catalytic cavity 9, catalytic plate 10, heating cavity 11, heater 12, flow guide assembly 13, backflow pipeline 14, backflow suction fan 15, air outlet 16, air outlet fan 17, gas sensor 18, filter screen installation step 19, installation flange 20, flow guide frame 21, flow guide piece pivot 22, flow guide piece 23, reinforcing rib 24. DETAILED DESCRIPTION

[0031] The specific embodiments of the present application will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the present application, but are not used to limit the scope of the present application.

[0032] In order for those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0033] Embodiment

[0034] As Figures 1-3 shown,

[0035] A catalytic furnace with sufficient reaction includes a catalytic furnace body 1 and an air suction fan 4. The catalytic furnace body 1 includes an air inlet cavity 2 and an air outlet cavity 3 from left to right, an air inlet 8 is arranged on the left side of the air inlet cavity 2, an air outlet 16 is arranged on the right side of the air outlet cavity 3, and an air outlet fan 17 is installed in the air outlet 16. The air suction fan 4 is connected with the air inlet 8 through a fan connecting pipe 5 and an air inlet connecting pipe 6 in sequence, a reaction unit is installed at the bottom of the catalytic furnace body 1, and the reaction unit includes a catalytic cavity 9 and a heating cavity 11 from left to right, a catalytic plate 10 (with built-in catalyst) is installed in the catalytic cavity 9, and a heater 12 (which can be a burner, etc.) is installed in the heating cavity 11, the air inlet cavity 2 is communicated with the catalytic cavity 9 directly below, the bottom of the catalytic cavity 9 is communicated with the bottom of the heating cavity 11, and the heating cavity 11 is communicated with the air outlet cavity 3 directly above. A gas sensor 18 is installed in the air outlet cavity 3.

[0036] The detachable mounting structure of the filter screen:

[0037] A filter screen 7 is installed at the connection between the fan connecting pipe 5 and the air inlet connecting pipe 6. A filter screen mounting step 19 is arranged on the left side of the air inlet connecting pipe 6, and the filter screen 7 is installed on the filter screen mounting step 19 and then the fan connecting pipe 5 and the air inlet connecting pipe 6 are connected together through a mounting flange 20.

[0038] The flow guide structure installed between the cavities:

[0039] A flow guide assembly 13 is installed at the communication between the air inlet cavity 2 and the catalytic cavity 9, at the communication between the catalytic cavity 9 and the heating cavity 11, and at the communication between the heating cavity 11 and the air outlet cavity 3. The flow guide assembly 13 comprises a flow guide frame 21, and a plurality of reinforcing ribs 24 are uniformly distributed on the flow guide frame 21. A flow guide vane rotating shaft 22 is installed at the middle of the flow guide frame 21, and a plurality of flow guide vanes 23 are uniformly distributed along the circumferential direction of the flow guide vane rotating shaft 22, and the plurality of flow guide vanes 23 are all installed in an inclined manner.

[0040] A backflow structure is installed between the air outlet cavity 3 and the air inlet cavity 2.

[0041] A backflow pipeline 14 is installed between the air outlet cavity 3 and the air inlet cavity 2, and a backflow suction fan 15 is installed on the backflow pipeline 14 close to the air outlet cavity 3.

[0042] The working principle of the utility model is briefly described as follows:

[0043] The gas to be treated is introduced into the air inlet cavity 2 through the air inlet suction fan 4, the fan connecting pipeline 5, the air inlet connecting pipeline 6 and the air inlet 8 in sequence, and the gas in the air inlet cavity 2 is introduced into the catalytic cavity 9 below through the flow guide assembly 13 and is subjected to catalytic treatment through the catalytic plate 10. In this way, the heating equipment for preheating can be arranged in the air inlet cavity 2 to preheat the gas before catalysis, so that the catalytic treatment is facilitated. The catalyzed gas is introduced into the heating cavity 11 on the right through the flow guide assembly 13 and is subjected to heating treatment through the heater 12, and finally is introduced into the air outlet cavity 3 above through the flow guide assembly 13 and is discharged through the air outlet 16.

[0044] In the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implying the number of the technical features indicated. Therefore, the features limited by "first", "second" and the like can be explicitly or implicitly included one or more. In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0045] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, term "installation", "link", "connection" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can pass through intermediate medium indirectly connect, can be two element inside intercommunication. For ordinary skilled person in the art, the above-mentioned term can be understood in the specific meaning in the utility model through specific circumstances.

[0046] The above only is the preferred embodiment of the utility model, and does not use for limiting the utility model, should point out, for ordinary skilled person in the art, on the premise of not departing from the technical principle of the utility model, can also make a number of improvements and variations, these improvements and variations also should view as the protection scope of the utility model.

Claims

1. A fully reactive catalytic furnace, comprising a catalytic furnace body (1) and an intake exhaust fan (4); Its features are: The catalytic furnace body (1) includes an inlet chamber (2) and an outlet chamber (3) from left to right. An inlet (8) is provided on the left side of the inlet chamber (2), and an outlet (16) is provided on the right side of the outlet chamber (3). The intake exhaust fan (4) is connected to the air inlet (8) in sequence through the fan connecting pipe (5) and the intake connecting pipe (6). A reaction unit is installed at the bottom of the catalytic furnace body (1). The reaction unit includes a catalytic chamber (9) and a heating chamber (11) from left to right. A catalytic plate (10) is installed in the catalytic chamber (9). A heater (12) is installed in the heating chamber (11). The air inlet chamber (2) is connected to the catalytic chamber (9) directly below. The bottom of the catalytic chamber (9) is connected to the bottom of the heating chamber (11). The heating chamber (11) is connected to the air outlet chamber (3) directly above.

2. The fully reactive catalytic furnace as described in claim 1, characterized in that, A filter screen (7) is installed at the connection between the fan connecting pipe (5) and the air inlet connecting pipe (6).

3. The fully reactive catalytic furnace as described in claim 2, characterized in that, A filter screen mounting step (19) is provided on the left side of the air intake connection pipe (6). The filter screen (7) is installed on the filter screen mounting step (19) and then the fan connection pipe (5) and the air intake connection pipe (6) are connected together by the mounting flange (20).

4. A fully reactive catalytic furnace as described in claim 1, characterized in that, A flow guiding assembly (13) is installed at the connection between the air intake chamber (2) and the catalytic chamber (9), at the connection between the catalytic chamber (9) and the heating chamber (11), and at the connection between the heating chamber (11) and the air outlet chamber (3).

5. A fully reactive catalytic furnace as described in claim 4, characterized in that, The flow guiding assembly (13) includes a flow guiding frame (21), a flow guiding blade shaft (22) is installed in the middle of the flow guiding frame (21), and a plurality of flow guiding blades (23) are evenly distributed along the circumferential direction on the flow guiding blade shaft (22).

6. A fully reactive catalytic furnace as described in claim 5, characterized in that, Several reinforcing ribs (24) are evenly distributed on the flow guide (21).

7. A fully reactive catalytic furnace as described in claim 5, characterized in that, Several of the aforementioned guide vanes (23) are installed at an angle.

8. A fully reactive catalytic furnace as described in claim 1, characterized in that, A return pipe (14) is installed between the air outlet chamber (3) and the air inlet chamber (2), and a return suction fan (15) is installed on the side of the return pipe (14) near the air outlet chamber (3).

9. A fully reactive catalytic furnace as described in claim 1, characterized in that, An exhaust fan (17) is installed inside the exhaust port (16).

10. A fully reactive catalytic furnace as described in claim 1, characterized in that, A gas sensor (18) is installed inside the gas outlet cavity (3).

Citation Information

Patent Citations

  • Catalytic furnace for catalytic combustion all-in-one machine

    CN220793150U