Novel emulsifying equipment
By introducing a turbulent homogenizing mechanism into the emulsification equipment, automatic reflux and spiral mixing of raw materials are achieved, solving the problem of uneven mixing in traditional equipment and improving mixing efficiency and product quality consistency.
Patent Information
- Application Number
- CN202423146781.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Traditional emulsification equipment suffers from uneven transmission of stirring force during the mixing process, resulting in insufficient mixing of raw materials at the bottom of the emulsification tank, low mixing efficiency, and difficulty in controlling the mixing trajectory, which makes it impossible to guarantee the consistency and stability of product quality.
The system employs a flow-disrupting and homogenizing mechanism, including a main pipe, a bend-shaped flow-disrupting pipe, and a central gear ring. Driven by a pump and a motor, it achieves automatic reflux and spiral mixing of raw materials, ensuring uniform mixing of raw materials at the bottom. The mixing trajectory is dynamically controlled through the cooperation of gears and the central gear ring.
It improves mixing efficiency, reduces mixing time, enhances emulsification production capacity and product quality stability, solves the problems of mixing dead zones and unevenness, and ensures the homogeneity of the emulsion.
Smart Images
Figure CN223669000U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to emulsification processing field especially relates to a novel emulsification equipment. BACKGROUND
[0002] In medicine, food, cosmetics and many other industries, emulsification process is a very key production link, and the purpose is to mix two or more immiscible liquids to form a stable emulsion system. The traditional emulsification equipment has many limitations in practical application.
[0003] Most of the traditional emulsification equipment relies on a single stirring mode to realize the mixing of raw materials, which is difficult to ensure that the raw materials at different positions in the emulsion tank can be fully and uniformly mixed. Especially the raw materials at the bottom of the emulsion tank, due to uneven stirring force transmission or the existence of stirring dead angle, the degree of participation in mixing is low, which makes the overall mixing efficiency low, prolongs the time required for emulsification, and seriously restricts the improvement of production efficiency. And in the traditional equipment, the mixing trajectory of the raw materials is relatively scattered, and the dynamic of the mixing process cannot be controlled, which is difficult to meet the increasingly stringent requirements for emulsion homogeneity, and cannot effectively ensure the consistency and stability of product quality.
[0004] Therefore, it is necessary to provide a new novel emulsification equipment to solve the above technical problems. UTILITY MODEL CONTENT
[0005] To solve the above technical problems, the utility model provides a novel emulsification equipment.
[0006] The utility model provides a novel emulsification equipment, which comprises a base, the base is fixedly connected with an emulsion tank, the inside of the emulsion tank is fixedly connected with an embedded baffle, the embedded baffle is arranged at the upper end position of the emulsion tank, the upper end wall of the emulsion tank is provided with a feeding pipe, and the lower end of the feeding pipe penetrates the embedded baffle.
[0007] Preferably, the upper end side wall of the emulsion tank is fixedly connected with an upper pipe, and a rotary joint is installed and connected between the upper pipe and the main pipe.
[0008] Preferably, the bottom position of the emulsion tank is fixedly connected with a bottom disc, the bottom disc is provided with a plurality of branch pipes, the plurality of branch pipes are arranged in a ring shape, and the lower end side wall of the emulsion tank is fixedly connected with a lower pipe.
[0009] Preferably, a pump body is connected to the side wall of the emulsification tank, the liquid outlet end of the pump body is connected to the lower end of the upper pipe, and the liquid inlet end of the pump body is connected to the upper end of the lower pipe.
[0010] Preferably, a center gear ring is arranged at the upper position of the built-in partition plate, and the center gear ring is fixedly connected to the pipe wall of the main pipe.
[0011] Preferably, a gear wheel is arranged at one side of the center gear ring, and the gear wheel is meshed with the center gear ring.
[0012] Preferably, a motor is arranged on the plate wall of the built-in partition plate, and the output end of the motor is fixedly connected to the gear wheel.
[0013] Compared with the related art, the novel emulsification equipment has the following beneficial effects:
[0014] 1. The liquid at the bottom end of the emulsification tank is collected and drawn back by the bottom disc through the multiple branch draw pipes, and then is transported to the inside of the top disc through the upper pipe and the main pipe, the multiple elbow-shaped turbulence pipes are used for flow distribution, the automatic backflow and secondary flow distribution of the liquid in the emulsification tank from the bottom to the top are realized, and the mixing degree of the raw materials is greatly enhanced.
[0015] 2. The motor drives the gear wheel to rotate in cooperation with the center gear ring, the main pipe and the multiple elbow-shaped turbulence pipes are rotated, the raw materials are mixed in a spiral shape through flow distribution and discharge, the dynamic flow distribution and discharge position adjustment can accurately control the mixing track and mode of the raw materials, the raw materials can be uniformly mixed in different directions and positions, the mixing dead angle or uneven homogenization of the traditional emulsification equipment is effectively solved, and the homogenization effect of the product is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A structure schematic view of a preferred embodiment of the utility model is shown in the drawing;
[0017] Figure 2 A structure schematic view of the bottom pipe frame is shown in the drawing. Figure 1
[0018] Figure 3 A structure schematic view of the bottom pipe frame is shown in the drawing. Figure 2
[0019] The figure label: 1, base; 2, emulsion tank; 21, built-in partition; 3, feed pipe; 4, main pipe; 41, top disc; 42, elbow-shaped turbulence pipe; 43, upper pipe; 44, rotary joint; 5, bottom disc; 51, branch suction pipe; 52, lower pipe; 6, pump body; 7, center gear ring; 71, gear; 8, motor. DETAILED DESCRIPTION
[0020] The utility model will be further described below in combination with the drawings and embodiments.
[0021] Please refer to Figures 1 to 3 A novel emulsification equipment includes: base 1 is fixedly connected with emulsion tank 2 on base 1, the inside fixedly connected with built-in partition 21 of emulsion tank 2, built-in partition 21 is located at the upper end position of emulsion tank 2, and the upper end sidewall of emulsion tank 2 is provided with feed pipe 3, and the lower end of feed pipe 3 penetrates built-in partition 21;Turbulence homogenization mechanism, turbulence homogenization mechanism includes main pipe 4, main pipe 4 is rotatably connected with the middle position of built-in partition 21, and the lower end of main pipe 4 is fixedly connected with top disc 41, and a plurality of elbow-shaped turbulence pipes 42 are arranged on top disc 41, a plurality of elbow-shaped turbulence pipes 42 are arranged in annular, and one end of a plurality of elbow-shaped turbulence pipes 42 is provided with discharge port.
[0022] In the specific implementation process, as shown in Figure 1 And Figure 2 The upper end sidewall of emulsion tank 2 is fixedly connected with upper pipe 43, and rotary joint 44 is installed and connected between upper pipe 43 and main pipe 4.
[0023] It should be noted that: main pipe 4 is driven to rotate a plurality of elbow-shaped turbulence pipes 42 to slowly rotate while being divided, so as to adjust the discharge position, so that the raw materials discharged by the flow can be mixed in a spiral shape, and the homogenization effect of the raw materials is better.
[0024] As shown in Figure 1 And Figure 3 The bottom position of emulsion tank 2 is fixedly connected with bottom disc 5, a plurality of branch suction pipes 51 are arranged on bottom disc 5, a plurality of branch suction pipes 51 are arranged in annular, and lower pipe 52 is fixedly connected on the lower end sidewall of emulsion tank 2.
[0025] It should be noted that: the liquid at the bottom end of emulsion tank 2 can be fully sucked back through a plurality of branch suction pipes 51, so that the raw material liquid in the corner can be completely sucked back.
[0026] As shown in Figure 1 And Figure 2 Pump body 6 is installed and connected on the sidewall of emulsion tank 2, the outlet end of pump body 6 is connected with the lower end of upper pipe 43, and the inlet end of pump body 6 is connected with the upper end of lower pipe 52.
[0027] It should be noted that the pump body 6 is started to make the liquid at the bottom end of the emulsification tank 2 be collected and drawn back through the multiple branch suction pipes 51 and the bottom disc 5.
[0028] Reference Figure 1 As shown, the upper position of the built-in partition plate 21 is provided with a center gear ring 7, which is fixedly connected with the pipe wall of the main pipe 4.
[0029] Reference Figure 1 As shown, one side of the center gear ring 7 is provided with a gear 71, which is meshed with the center gear ring 7.
[0030] It should be noted that the rotation of the gear 71 drives the center gear ring 7 meshed therewith to rotate simultaneously, and drives the main pipe 4 to rotate, as a driving force for driving the main pipe 4 to rotate.
[0031] Reference Figure 1 As shown, the motor 8 is installed and connected on the plate wall of the built-in partition plate 21, and the output end of the motor 8 is fixedly connected with the gear 71.
[0032] It should be noted that the operation of the motor 8 drives the output end thereof to rotate as a driving force.
[0033] The working principle of the novel emulsification equipment is as follows: the pump body 6 is started to make the liquid at the bottom end of the emulsification tank 2 be collected and drawn back through the multiple branch suction pipes 51 and the bottom disc 5, and then be transported to the inside of the top disc 41 through the upper pipe 43 and the main pipe 4, and be divided by the multiple elbow-shaped turbulence pipes 42, so that the raw material liquid at the bottom can be automatically returned to the top end position of the emulsification tank 2 and continue to be divided and discharged, and the middle-mounted stirring assembly (prior art) can be used to fully mix the raw materials.
[0034] The motor 8 is then started to drive the gear 71 to rotate through the output end thereof, drive the center gear ring 7 meshed therewith to rotate simultaneously, and drive the main pipe 4 to rotate, so that the multiple elbow-shaped turbulence pipes 42 can slowly rotate while being divided, so as to adjust the discharge position, so that the raw materials discharged by division can be mixed in a spiral shape, and the homogenization effect of the raw materials is better.
[0035] The above is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process conversion according to the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the present application.
Claims
1. A novel emulsification apparatus characterized by, Include: Base (1), the base (1) is fixedly connected with emulsion tank (2), the inside of emulsion tank (2) is fixedly connected with built-in partition (21), built-in partition (21) is located at the upper end position of emulsion tank (2), the upper end tube wall of emulsion tank (2) is equipped with feed pipe (3), the lower end of feed pipe (3) penetrates built-in partition (21); Turbulent homogenization mechanism, the turbulent homogenization mechanism includes main pipe (4), the main pipe (4) is rotatably connected with the middle position of built-in partition (21), the lower end of main pipe (4) is fixedly connected with top disc (41), top disc (41) is equipped with multiple elbow turbulence pipes (42), multiple elbow turbulence pipes (42) are arranged in annular, one end of multiple elbow turbulence pipes (42) is equipped with discharge port.
2. A novel emulsification apparatus according to claim 1, characterized in that, The upper end side wall of emulsion tank (2) is fixedly connected with upper tube (43), and rotating joint (44) is installed and connected between upper tube (43) and main pipe (4).
3. A novel emulsification apparatus according to claim 2, characterized in that, The bottom position of emulsion tank (2) is fixedly connected with bottom disc (5), and multiple branch pipes (51) are arranged on bottom disc (5), multiple branch pipes (51) are arranged in annular, and lower tube (52) is fixedly connected on the lower end side wall of emulsion tank (2).
4. A novel emulsification apparatus according to claim 3, characterized in that, The sidewall of emulsion tank (2) is installed and connected with pump body (6), the outlet end of pump body (6) is connected with the lower end of upper tube (43), and the inlet end of pump body (6) is connected with the upper end of lower tube (52).
5. A novel emulsification apparatus according to claim 1, characterized by The upper position of built-in partition (21) is equipped with center gear ring (7), and the tube wall of main pipe (4) is fixedly connected with center gear ring (7).
6. A novel emulsification apparatus according to claim 5, characterized in that, One side of center gear ring (7) is equipped with gear (71), and gear (71) is engaged with center gear ring (7).
7. A novel emulsification apparatus according to claim 6, characterized in that, The plate wall of built-in partition (21) is installed and connected with motor (8), and the output end of motor (8) is fixedly connected with gear (71).