Static mixer
By introducing a buffer component into the static mixer, the problem of material splashing during high-speed discharge is solved, enabling adjustment of material flow rate and filtration of impurities, thereby improving the cleanliness and safety of production.
Patent Information
- Application Number
- CN202423213185.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing static mixers are prone to material splashing during high-speed discharge, which affects the working environment and leads to material waste.
A static mixer with a buffer assembly is designed, which consists of a buffer, an inner partition, an outer partition, and a sandwich layer. It prevents splashing by adjusting the material flow rate and simplifies installation and cleaning through threaded connections and a filter design.
It effectively alleviates the problem of splashing during high-speed material discharge, reduces material loss, improves the cleanliness of the working environment, and reduces safety hazards.
Smart Images

Figure CN223669005U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of glue solution production, specifically is static mixer. BACKGROUND
[0002] Static mixer as a kind of material mixing equipment without external power device, in the process of glue production mixing, has been widely applied.Its main working principle is to rely on the internal complex geometry to change the flow direction and speed of material, to achieve the purpose of mixing.With the improvement of industrial production automation, the requirement of mixing equipment is increasing, not only can efficiently complete mixing task, also need to have the characteristics of easy operation, easy maintenance.
[0003] Although the existing static mixer in current market can basically meet the mixing demand, there are still some problems in actual application: for example, due to lack of effective buffer measures, material splashing is easy to cause when discharging at high speed, not only affect working environment, also can cause material waste. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the shortcomings in the background art, provides static mixer, utilizes the effect of cooperation buffer flow rate to improve the defect that discharging is easy to splash.
[0005] To achieve the above object, the utility model provides the following technical scheme, a kind of static mixer, comprising: main body, the main body one side is equipped with lap joint block, is connected with glue injection pipeline and is mixed;Inner tube, the inner tube is located in the main body interior, the inner tube interior is equipped with multiple mutually intersecting arranged mixing plates, for guiding material to carry out mixing stirring;And buffer assembly, the buffer assembly is located in one end of the main body, for the speed of material discharge is buffered and prevents splashing.
[0006] Further, the buffer assembly includes: buffer at the end of the main body, the buffer interior is communicated with the inner tube;Inner partition layer on the inner wall of the buffer, the outer wall of the buffer is equipped with outer partition layer, and the inner partition layer and the outer partition layer surface are all equipped with through port.
[0007] Further, the buffer one side is equipped with connecting pipe, the connecting pipe inner wall is equipped with thread groove, the main body end is equipped with screw thread, and the buffer is connected between the connecting pipe and the main body by screw thread.
[0008] Further, the inner partition layer and the outer partition layer are equipped with interlayer, the interlayer interior is equipped with filter screen.
[0009] Further, the buffer interior is equipped with buffer block, the buffer block is towards the inner tube, and the buffer block is integrally arranged as conical structure.
[0010] Further, the feeding port and the discharging port are recessed in a tapered structure towards a side away from the overlap block.
[0011] The utility model discloses a buffer assembly is set up to adjust the flow rate of material, effectively alleviate the splashing problem when high -speed discharging, improve the working environment, reduce the loss and waste of material, improve the neatness of production, also reduce the security risk caused by splashing. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is the whole structure schematic diagram of the utility model.
[0013] Figure 2 It is the buffer internal structure schematic diagram of the utility model.
[0014] Figure 3 It is the internal tube internal structure schematic diagram of the utility model.
[0015] Figure 4 It is the buffer internal structure sectional view of the utility model. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0017] The following disclosure provides many different embodiments, or examples, for implementing different structures of the present application. For the purpose of simplifying the present application, the components and settings of specific examples are described in the following. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeatedly refer to numbers and / or letters in different examples, and such repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides various specific examples of processes and materials, but those skilled in the art can realize the application of other processes and / or the use of other materials.
[0018] The embodiment of the present application provides a static mixer, which can realize the adjustment of the flow rate of materials by setting a buffer assembly, effectively alleviates the splashing problem during high-speed discharging, improves the working environment, reduces the loss and waste of materials, improves the neatness of production, and reduces the safety hidden danger caused by splashing. The static mixer is described in detail below. It should be noted that the description order of the following embodiments is not limited as the preferred order of the embodiments.
[0019] The present application is described in detail below in combination with the drawings and specific embodiments.
[0020] Please refer to Figures 1-4 In the embodiment, the static mixer comprises a main body 1, that is, a static mixer main body, a lap joint block 101 is arranged on one side of the main body 1 and used for connecting and mixing with a glue injection pipeline, an inner pipe 102 is arranged in the main body 1, a plurality of mixing plates 105 arranged in cross are arranged in the inner pipe 102 and used for guiding the mixing and stirring of materials, and a buffer assembly is arranged at one end of the main body 1 and used for buffering the discharging speed of materials and preventing splashing.
[0021] In the use process, the materials enter the main body 1 through the lap joint block 101, are fully mixed through the plurality of mixing plates 105 arranged in cross in the inner pipe 102, and are finally discharged from the discharging port. The design can ensure that the materials are effectively mixed after entering the main body, thereby improving the mixing efficiency and uniformity. In addition, the static mixer is easy to install and disassemble, and is convenient for maintenance and cleaning, by the connecting mode of the lap joint block 101 and the glue injection pipeline.
[0022] The buffer assembly comprises a buffer 2 arranged at the end of the main body 1, the buffer 2 is in communication with the inner pipe 102, an inner partition layer 201 is arranged on the inner wall of the buffer 2, an outer partition layer 202 is arranged on the outer wall of the buffer 2, and the inner partition layer 201 and the outer partition layer 202 are both provided with through openings 203 on the surfaces.
[0023] In the use process, the materials enter the buffer 2 after passing through the inner pipe 102. In this process, the materials pass through the through openings 203 on the inner partition layer 201 and the outer partition layer 202, so as to slow down the speed. By setting the buffer 2 and the double-layer structure of the inner partition layer 201 and the outer partition layer 202 in the buffer 2, the discharging speed of the materials can be effectively reduced, the splashing phenomenon can be reduced, and the flowability and mixing quality of the materials can be maintained.
[0024] The buffer 2 is provided with a connecting pipe 207 on one side, a threaded groove is formed in the inner wall of the connecting pipe 207, the main body 1 is provided with a thread at the end, and the buffer 2 is connected between the connecting pipe 207 and the main body 1 through the threaded connection. In the use process, the buffer 2 is connected with the main body 1 through the threaded connecting pipe 207. When it is necessary to replace or clean the buffer, the buffer 2 can be disassembled by rotating it. The threaded connection design not only simplifies the installation and disassembly process of the buffer 2, but also ensures the sealing performance of the connection to prevent material leakage.
[0025] The inner partition layer 201 and the outer partition layer 202 are provided with a sandwich layer 204, and the sandwich layer 204 is provided with a filter screen 205. In the use process, when the material flows through the buffer 2, it will pass through the sandwich layer 204 between the inner partition layer 201 and the outer partition layer 202. The filter screen 205 in the sandwich layer can filter out impurities in the material. The design of the filter screen in the sandwich layer 204 helps to remove foreign matter in the material, improves the purity of the final product, and protects the subsequent equipment from damage.
[0026] The buffer 2 is provided with a buffer block 206, which is arranged towards the inner pipe 102. The buffer block 206 is arranged in a conical structure. In the use process, when the material reaches the inside of the buffer 2, it will encounter the buffer block 206. Due to the conical structure design, the material will be dispersed, further slowing down the flow speed. The conical structure design of the buffer block 206 can effectively disperse the material flow, reduce the impact force, prevent the material from splashing at the discharge port, and also help to maintain the stability of the material flow.
[0027] The inlet 103 and the outlet 104 are both recessed in a conical structure towards the side away from the lap joint block 101. In the use process, the material enters from the inlet 103, and flows out from the outlet 104 after mixing. The conical structure of the inlet 103 and the outlet 104 towards the side away from the lap joint block 101 helps to control the flow direction of the material. The conical structure design of the inlet 103 and the outlet 104 is beneficial to improve the fluid dynamics characteristics of the material when entering and exiting, reduce turbulence and dead angles, improve the smoothness of the material flow, and also help to reduce material residues.
[0028] In the above embodiments, the description of each embodiment focuses on different aspects. The parts not described in detail in a certain embodiment can be referred to the relevant description of other embodiments.
[0029] The static mixer provided by the embodiments of the present application is described in detail above, and the principles and implementation manners of the present application are described by applying specific examples. The above embodiment descriptions are only used to help understand the technical solutions of the present application and the core ideas thereof. It should be understood by those skilled in the art that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features thereof can be replaced equivalently, and the modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A static mixer characterized by, Including: The main body (1) is provided with a lap joint block (101) on one side, which is used for connecting and mixing with the glue injection pipeline; The inner tube (102) is arranged inside the main body (1), and a plurality of mixing plates (105) are arranged inside the inner tube (102) and cross each other, which are used for guiding the material mixing and stirring; and The buffer assembly is arranged at one end of the main body (1), which is used for buffering the speed of the material discharge and preventing splashing.
2. The static mixer of claim 1, wherein, The buffer assembly includes: The buffer (2) is arranged at the end of the main body (1), and the inner tube (102) is in communication with the buffer (2) inside; The inner partition layer (201) is arranged on the inner wall of the buffer (2), the outer wall of the buffer (2) is provided with an outer partition layer (202), and the surfaces of the inner partition layer (201) and the outer partition layer (202) are provided with through holes (203).
3. The static mixer of claim 2, wherein, One side of the buffer (2) is provided with a connecting pipe (207), a threaded groove is formed in the inner wall of the connecting pipe (207), a thread is arranged at the end of the main body (1), and the buffer (2) is connected with the main body (1) through the connecting pipe (207) by screwing.
4. The static mixer of claim 2, wherein, The inner partition layer (201) and the outer partition layer (202) are provided with a sandwich layer (204), and the sandwich layer (204) is provided with a filter screen (205) inside.
5. The static mixer of claim 2, wherein, The buffer (2) is provided with a buffer block (206), and the buffer block (206) is arranged towards the inner tube (102), and the buffer block (206) is in a whole conical structure.
6. The static mixer of claim 1, wherein, The feed inlet (103) and the discharge outlet (104) are recessed and arranged in a conical structure away from the lap joint block (101) on one side.