Rotating disc type multi-element accurate blending equipment
By combining a rotary structure with a tensile weighing device, the problems of space occupation and weighing accuracy in multi-element precision mixing equipment are solved, and high-precision liquid mixing ratios are achieved.
Patent Information
- Application Number
- CN202423009298.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing multi-element precision mixing equipment occupies a large space and has low powder weight weighing accuracy, which affects the mixing accuracy of the mixture.
It adopts a rotary structure, uses a tension weigher to directly measure the weight of powder in the hopper, and drives the collector and feeding port to rotate synchronously through the rotary table to realize the unloading of multiple hoppers. The collector rotates 180° to pour the powder into the mixing tank, and the discharge is precisely controlled by a solenoid valve.
It reduces metering errors, improves the accuracy of mixing ratios, reduces the space occupied by the equipment, and enhances installation adaptability.
Smart Images

Figure CN223669130U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material proportioning equipment technical field, concretely relates to a carousel formula multi -element accurate deployment equipment. BACKGROUND
[0002] In the field of chemical reagent and food ingredients, multi-element accurate deployment equipment is often needed to accurately deploy multiple required elements and obtain a mixed solution of multiple elements. The multi-element accurate deployment equipment generally has multiple hoppers arranged above a conveyor belt, and an electromagnetic valve is arranged at the discharge port of each hopper to accurately control the discharge amount of the hopper. The electromagnetic valve cooperates with a pressure sensor arranged inside the conveyor belt to achieve high-precision batching, and finally the multiple powders are transported to a stirring barrel at the end of the conveyor belt by the conveyor belt, and water or other liquids are added for uniform stirring.
[0003] However, the conveyor belt feeding method occupies a large space along the sliding direction of the conveyor belt, and the unloading position of the hopper far from the end of the conveyor belt is far from the stirring barrel. Secondly, the pressure sensor arranged at the bottom end of the conveyor belt has low measurement accuracy. The pressure sensor indirectly measures the weight of the powder by the pressure applied by the conveyor belt, and the elasticity of the conveyor belt offsets part of the horizontal component of the weight of the powder, resulting in measurement error of the pressure sensor and affecting the deployment accuracy of the mixed solution. SUMMARY
[0004] (I) Technical problem to be solved
[0005] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a carousel formula multi-element accurate deployment equipment, which solves the technical problems of large one-way space occupation and low powder weight measurement accuracy of the existing multi-element accurate deployment equipment.
[0006] (II) Technical scheme
[0007] In order to achieve the above-mentioned purpose, the carousel formula multi-element accurate deployment equipment of the utility model comprises a top plate, a carousel, a collector, a stirring barrel, multiple tension scales and multiple hoppers;
[0008] Multiple tension scales are arranged around the bottom of the top plate; the free end of each tension scale is connected to the top end of a corresponding hopper;
[0009] An electromagnetic valve is arranged at the discharge port of each hopper to open and close the discharge port of the hopper;
[0010] The carousel is arranged below the hoppers, and a discharge port is formed in the carousel; the collector is rotatably connected to the discharge port;
[0011] The stirring barrel is arranged below the discharge port.
[0012] The rotating disc can drive the material collecting port of the material collector to rotate to below the discharging port of the material bin, and the material collecting port of the material collector can be self-rotated to the feeding port of the stirring barrel.
[0013] Optionally, the material collector comprises a hemispherical shell, a hinged rod, a connecting rod and a motor.
[0014] The hemispherical shell is arranged at the top end of the feeding port.
[0015] The two sides of the hemispherical shell are connected with the hinged rod and the connecting rod; the hinged rod is rotationally connected with the rotating disc; the connecting rod is rotationally connected with the motor; and the motor can drive the hemispherical shell to rotate around the axis of the connecting rod.
[0016] Optionally, an arc-shaped groove is arranged at the top end of the rotating disc.
[0017] The connecting rod is coaxially and rotationally connected with the arc-shaped groove.
[0018] Optionally, the material collector further comprises a first helical gear, a second helical gear and a first transmission shaft.
[0019] The first helical gear is connected with the connecting rod; the second helical gear is sleeved on the first transmission shaft and is in meshing transmission with the first helical gear; and the first transmission shaft is connected with the motor.
[0020] The rotating disc is internally provided with a cavity; the second helical gear is arranged in the cavity; and the first transmission shaft is rotationally connected with the cavity after penetrating through the second helical gear.
[0021] Optionally, the feeding port comprises an air-avoiding section and an expanding section which are in communication.
[0022] The upper part of the hemispherical shell is arranged in the air-avoiding section, and the lower part of the hemispherical shell is arranged in the expanding section.
[0023] The diameter of the port of the expanding section facing the air-avoiding section is smaller than the diameter of the port of the expanding section away from the air-avoiding section.
[0024] Optionally, the bottom end of the hemispherical shell is provided with a vibrator.
[0025] Optionally, the material bin further comprises a hopper, a large-diameter discharging port, a vertical pipe and a compensating discharging port.
[0026] The tension load cell is connected with the hopper; the compensating discharging port is in communication with the hopper through the vertical pipe; and the large-diameter discharging port and the compensating discharging port are both provided with the electromagnetic valve.
[0027] The large-diameter discharge port has a larger diameter than the compensation discharge port.
[0028] Optionally, the turntable comprises a disc body, a second transmission shaft and a motor.
[0029] The second transmission shaft is coaxial with the disc body, and the second transmission shaft is arranged at the bottom end of the disc body.
[0030] The motor is connected with the second transmission shaft.
[0031] (III) beneficial effects
[0032] The beneficial effects of the utility model are:
[0033] The tension weigher can accurately measure the weight of the powder in the silo, and the reduction amount of the powder is the proportioning amount poured into the collector, compared with the indirect measurement method of the bottom pressure sensor of the conveying belt, the tension weigher directly measures by the hanging method, effectively reduces the measurement error, and improves the mixing liquid proportioning accuracy.
[0034] The turntable is arranged below the multiple circumferentially arranged silos, and the collector and the feeding port are arranged below the discharge port of the silo, the collector and the feeding port can be driven to rotate synchronously when the turntable rotates, thereby corresponding to realize the unloading of multiple silos. After the collector completes the collection of the required powder, it can be turned over by 180° to pour the mixed powder in the interior through the feeding port into the stirring barrel. Compared with the linear feeding mode of the conveying belt, the one-way space occupation of the turntable feeding mode is smaller, and the installation adaptability of the turntable type multi-element precise proportioning equipment is improved. BRIEF DESCRIPTION OF DRAWINGS
[0035] Figure 1 It is a structure schematic view of the turntable type multi-element precise proportioning equipment of the utility model;
[0036] Figure 2 It is a top view of the turntable type multi-element precise proportioning equipment of the utility model after removing the top plate;
[0037] Figure 3 It is a structure schematic view of the collector in the first embodiment of the utility model;
[0038] Figure 4 It is Figure 2 It is an enlarged view of A in the middle;
[0039] Figure 5 It is a structure schematic view of the collector in the second embodiment of the utility model;
[0040] Figure 6 It is a structure schematic view of the silo of the utility model.
[0041]
Explanation of reference numerals
[0042] 1: top plate;
[0043] 2: rotary disc; 21: feeding port; 211: empty section; 212: flared section; 22: arc-shaped groove; 23: cavity; 25: disc body; 26: second transmission shaft; 27: motor;
[0044] 3: collector; 31: hemispherical shell; 311: lengthened section; 32: hinged rod; 33: connecting rod; 34: motor; 35: first helical gear; 36: second helical gear; 37: first transmission shaft;
[0045] 4: stirring barrel;
[0046] 5: tension weigher;
[0047] 6: stock bin; 61: electromagnetic valve; 62: hopper; 621: feeding port; 63: vertical pipe;
[0048] 7: vibrator. DETAILED DESCRIPTION
[0049] In order to better explain the utility model, so as to facilitate understanding, the utility model is described in detail below by specific implementation, combined with the drawings.
[0050] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.
[0051] In addition, the description of "first", "second" and the like in the utility model is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0052] In the utility model, unless otherwise specifically defined and limited, the terms "connection", "fixing" and the like should be understood broadly, for example, "fixing" can be fixed connection, or detachable connection, or integral; "connection" can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through intermediate medium, can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise specifically limited. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0053] Referring to Figure 1 and Figure 2 The utility model provides a carousel formula multi -element accurate blending equipment, carousel formula multi -element accurate blending equipment includes roof 1, carousel 2, collector 3, stirring bucket 4, a plurality of tension load cell 5 and a plurality of bunker 6, the lower part of roof 1 is surrounded with a plurality of tension load cell 5, the free end of a plurality of tension load cell 5 is connected with the top end of a plurality of bunker 6 one by one, the discharge port of bunker 6 is provided with electromagnetic valve 61 to open and close the discharge port of bunker 6, the lower part of bunker 6 is provided with carousel 2, the carousel 2 is provided with the discharge port 21, collector 3 is connected with the discharge port 21, stirring bucket 4 is set up in the lower part of discharge port 21, wherein carousel 2 can drive the material collecting port of collector 3 to rotate to the lower part of the discharge port of bunker 6, and the material collecting port of collector 3 can rotate to the feed inlet of stirring bucket 4.
[0054] Collector 3 is the collection container of mixed powder, and the mixed powder can be unloaded into stirring bucket 4 by turning over 180°. Collector 3 can be hemispherical, square or conical, etc. The shape of the discharge port 21 is matched with the shape of the collector 3 to ensure that the collector 3 can be normally turned over 180°. It should be noted that if the weight of the bunker 6 is heavy, a plurality of auxiliary springs can be added to the top end of the bunker 6, and the auxiliary spring is provided with a telescopic rod to improve the connection strength between the roof 1 and the bunker 6. Of course, after adding the auxiliary spring, the measurement of the tension load cell 5 needs to be converted accordingly.
[0055] The weight of the bunker 6 and the powder inside the bunker 6 is measured directly by the tension load cell 5, and the weight of the powder inside the bunker 6 can also be measured directly. The tension load cell 5 can be arranged on the vertical extension line of the center of gravity of the bunker 6 to accurately measure the weight of the powder inside the bunker 6. The reduction of the powder is the proportioning amount put into the collector 3. Compared with the indirect measurement method of the pressure sensor at the bottom of the conveyor belt, the tension load cell 5 directly measures by hanging, which effectively reduces the measurement error and improves the mixing liquid proportioning accuracy.
[0056] The carousel 2 is arranged below the plurality of circumferentially arranged bunkers 6, Figure 2The dashed line in the figure is the moving curve of the feeding opening 21 during rotation, and the collector 3 and the feeding opening 21 are arranged below the discharge opening of the hopper 6. When the rotary disc 2 rotates, the collector 3 and the feeding opening 21 can rotate synchronously, thereby corresponding to realize the discharge of multiple hoppers 6. After the collector 3 completes the collection of the required powder, it can be flipped by 180° to pour the mixed powder in the interior through the feeding opening 21 into the stirring barrel 4. Compared with the linear feeding mode of the conveying belt, the one-way space occupation of the rotary disc feeding mode is smaller, thereby improving the installation adaptability of the rotary disc multi-element precise blending device. Moreover, the smaller the diameter of the circle surrounded by the multiple hoppers 6 arranged around, the smaller the space occupation of the rotary disc multi-element precise blending device. The actual number and weight requirements of the hoppers 6 can be set.
[0057] In the first embodiment, as shown in Figure 3 and Figure 4 The collector 3 includes a hemispherical shell 31, a hinged rod 32, a connecting rod 33 and a motor 34. The hemispherical shell 31 is arranged at the top end of the feeding opening 21. The two sides of the hemispherical shell 31 are connected with the hinged rod 32 and the connecting rod 33. The hinged rod 32 is rotationally connected with the rotary disc 2. The connecting rod 33 is rotationally connected with the motor 34. The motor 34 can drive the hemispherical shell 31 to rotate around the axis of the connecting rod 33. Specifically, the rotation and support of the hemispherical shell 31 at the feeding opening 21 are realized by the hinged rod 32 and the connecting rod 33. The rotation of the hemispherical shell 31 is driven by the motor 34, thereby realizing the flipping and discharging action of the hemispherical shell 31, which is simple and practical to operate. The inner wall of the hemispherical shell 31 is arc-shaped, which facilitates the collection of the powder after falling through the arc-shaped surface to the center position at the bottom end of the hemispherical shell 31, thereby effectively avoiding the accumulation of the powder on the two sides of the inner wall of the hemispherical shell 31 to affect the subsequent feeding of the powder and avoiding the dust of the powder to affect the blending accuracy.
[0058] Further, an arc-shaped groove 22 is formed at the top end of the rotary disc 2. The connecting rod 33 is coaxially and rotationally connected with the arc-shaped groove 22. In the first embodiment, the components of the collector 3 are arranged at the top end of the rotary disc 2, thereby facilitating the disassembly and maintenance of the components of the collector 3. The arc-shaped groove 22 can be internally provided with a bearing, which is sleeved on the connecting rod 33, thereby further enhancing the bearing capacity of the hemispherical shell 31 through the arc-shaped groove 22.
[0059] Secondly, the collector 3 further comprises a first bevel gear 35, a second bevel gear 36 and a first transmission shaft 37; the first bevel gear 35 is connected with the connecting rod 33; the second bevel gear 36 is sleeved on the first transmission shaft 37 and is in meshing transmission with the first bevel gear 35; the first transmission shaft 37 is connected with the motor 34; the inside of the rotating disc 2 is provided with a cavity 23; the second bevel gear 36 is arranged in the cavity 23; the first transmission shaft 37 is rotationally connected with the cavity 23 after penetrating through the second bevel gear 36. Specifically, the first transmission shaft 37 is fixedly installed in the cavity 23, which further improves the load-bearing capacity of the hemispherical shell 31 and the transmission stability of the collector 3.
[0060] In addition, the feeding port 21 comprises a clearance section 211 and an expanding section 212 which are in communication; the upper part of the hemispherical shell 31 is arranged in the clearance section 211, and the lower part of the hemispherical shell 31 is arranged in the expanding section 212; the diameter of the port of the expanding section 212 facing the clearance section 211 is smaller than the diameter of the port away from the clearance section 211. Specifically, when the mixed powder in the hemispherical shell 31 is poured, part of the mixed powder will first fall on the clearance section 211 and slide along the wall surface of the clearance section 211 synchronously with the rotation of the hemispherical shell 31 until the collecting port of the hemispherical shell 31 is opened to the expanding section 212, and then the mixed powder is hung and falls into the stirring barrel 4 through the expanding section 212. Since the diameter of the top port of the expanding section 212 is smaller than the diameter of the bottom port, the mixed powder can be effectively prevented from adhering to the wall surface of the expanding section 212, and the mixing precision of the mixed liquid is further improved.
[0061] To avoid the mixed powder adhering to the clearance section 211, the setting height of the clearance section 211 can be reduced, or the hemispherical shell 31 can be rotationally connected with the clearance section 211, and the powder adhering to the clearance section 211 is scraped off by the wall surface of the collecting port of the hemispherical shell 31, so as to ensure the feeding precision of the mixed powder.
[0062] Further, the bottom end of the hemispherical shell 31 is provided with a vibrator 7. The vibrator 7 is an eccentric vibrator. When the collecting port of the hemispherical shell 31 faces the feeding port of the stirring barrel 4, the vibrator 7 is started, and the vibration generated by the vibrator 7 shakes the powder adhering in the hemispherical shell 31 out, further improving the feeding precision of the mixed powder.
[0063] In the second embodiment, referring to Figure 5In the embodiment, the semi-spherical shell 31, the articulated rod 32 and the connecting rod 33 are arranged inside the rotary disc 2, and the motor 34 is arranged on the side of the rotary disc 2, so that the material collector 3 does not interfere with the top surface space of the rotary disc 2, thereby reducing the distance between the hopper 62 and the top surface of the rotary disc 2, effectively preventing powder dust, and improving the powder proportioning accuracy. Optionally, an extended section 311 is additionally arranged at the top end of the semi-spherical shell 31, that is, the semi-spherical shell 31 is between semi-spherical and spherical, which can effectively prevent powder dust on the one hand, and make the top surface of the semi-spherical shell 31 and the top surface of the rotary disc 2 be at the same level on the other hand, thereby sealing the gap between the two, effectively preventing external dust or impurities from entering the gap, so as to ensure the feeding accuracy of the material collector 3.
[0064] As shown in the drawings, Figure 6 The bin 6 further includes a hopper 62, a large-diameter discharge port, a vertical pipe 63 and a compensation discharge port; the tension weigher 5 is connected with the hopper 62; the compensation discharge port is communicated with the hopper 62 through the vertical pipe 63; the large-diameter discharge port and the compensation discharge port are both provided with electromagnetic valves 61; and the diameter of the large-diameter discharge port is larger than that of the compensation discharge port. Specifically, the large-diameter discharge port has a large diameter and discharges fast, and the discharge amount through the large-diameter discharge port is close to the preset value, and then the remaining powder weight is compensated through the compensation discharge port, which can effectively avoid that the discharge amount of the large-diameter discharge port is much larger or much smaller than the preset discharge amount, so as to improve the discharge accuracy of the powder. The feeding port 621 can be arranged on the top end or the side of the hopper 62. The vertical pipe 63 can effectively avoid material jamming.
[0065] Further, the rotary disc 2 includes a disc body 25, a second transmission shaft 26 and a motor 27; the second transmission shaft 26 is coaxial with the disc body 25, and the second transmission shaft 26 is arranged at the bottom end of the disc body 25; and the motor 27 is connected with the second transmission shaft 26. Specifically, the movement curve of the feeding port 21 during rotation is coaxial with the second transmission shaft 26, and the rotary disc 2 is rotated to rotate the semi-spherical shell 31 to the lower side of each hopper 62, collect the powder in the corresponding hopper 62 according to the proportioning requirement, and then rotate the semi-spherical shell 31 to the upper side of the stirring barrel 4 to discharge the powder. The rotary movement mode makes the rotary disc type multi-element precise proportioning device occupy a smaller space, and each powder is concentrated in the semi-spherical shell 31, which effectively avoids the interference of external dust and impurities and dust, and finally improves the proportioning accuracy of the mixed liquid.
[0066] It should be understood that the description of the specific embodiments of the present application is only for the purpose of illustrating the technical route and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and implement it, but the present application is not limited to the above specific embodiments. Any changes or modifications made within the scope of the claims of the present application should be covered within the protection scope of the present application.
Claims
1. A rotary multi-element precision dispensing apparatus, characterized by, The rotary table type multi-element precise blending equipment comprises a top plate (1), a rotary table (2), a collector (3), a stirring barrel (4), a plurality of tension load cells (5) and a plurality of hoppers (6); A plurality of the tension load cells (5) are arranged around the bottom of the top plate (1); the free ends of the plurality of the tension load cells (5) are connected with the top ends of the plurality of the hoppers (6) one by one; An electromagnetic valve (61) is arranged at the discharge port of the hopper (6) to open and close the discharge port of the hopper (6); The bottom of the hopper (6) is provided with the rotary table (2); the rotary table (2) is provided with a feeding port (21); the collector (3) is rotationally connected with the feeding port (21); The stirring barrel (4) is arranged below the feeding port (21); The rotary table (2) can drive the material collecting port of the collector (3) to rotate to below the discharge port of the hopper (6), and the material collecting port of the collector (3) can rotate to face the feeding port of the stirring barrel (4); The top end of the hopper (6) is additionally provided with a plurality of auxiliary springs, and the auxiliary springs are internally provided with telescopic rods; the two ends of the telescopic rods are connected with the top plate (1) and the hopper (6) correspondingly.
2. The rotary table multi-element precision formulation apparatus of claim 1, wherein, The collector (3) comprises a hemispherical shell (31), a hinged rod (32), a connecting rod (33) and a motor (34); The hemispherical shell (31) is arranged at the top end of the feeding port (21); The two sides of the hemispherical shell (31) are connected with the hinged rod (32) and the connecting rod (33) correspondingly; the hinged rod (32) is rotationally connected with the rotary table (2); the connecting rod (33) is rotationally connected with the motor (34); the motor (34) can drive the hemispherical shell (31) to rotate around the axis of the connecting rod (33).
3. The rotary table multi-element precision formulation apparatus of claim 2, wherein, The top end of the rotary table (2) is provided with an arc-shaped groove (22); The connecting rod (33) is coaxial with and rotationally connected with the arc-shaped groove (22).
4. The rotary table multi-element precision formulation apparatus of claim 2, wherein, The collector (3) further comprises a first helical gear (35), a second helical gear (36) and a first transmission shaft (37); The first helical gear (35) is connected with the connecting rod (33); the second helical gear (36) is sleeved on the first transmission shaft (37) and is in meshing transmission with the first helical gear (35); the first transmission shaft (37) is connected with the motor (34); The inside of the rotary table (2) is provided with a cavity (23); the second helical gear (36) is arranged in the cavity (23); the first transmission shaft (37) is rotationally connected with the cavity (23) after penetrating through the second helical gear (36).
5. The rotary multi-element precision formulation apparatus of claim 2, wherein, The feeding port (21) comprises an emptying section (211) and an expanding section (212) which are connected in communication; The upper part of the hemispherical shell (31) is arranged in the emptying section (211), and the lower part of the hemispherical shell (31) is arranged in the expanding section (212); The port diameter of the expanding section (212) facing the emptying section (211) is smaller than the port diameter of the expanding section (212) away from the emptying section (211).
6. The rotary table multi-element precision formulation apparatus of claim 2, wherein, The bottom end of the hemispherical shell (31) is provided with a vibrator (7).
7. The rotary table multi-element precision compounding apparatus of any of claims 1-6, wherein, The bunker (6) further comprises a hopper (62), a large-diameter discharge port, a vertical pipe (63) and a compensation discharge port; The tension weigher (5) is connected with the hopper (62); the compensation discharge port is communicated with the hopper (62) through the vertical pipe (63); the large-diameter discharge port and the compensation discharge port are both provided with the electromagnetic valve (61); The large-diameter discharge port has a larger diameter than the compensation discharge port.
8. The rotary table multi-element precision compounding apparatus of any of claims 1-6, wherein, The rotating disc (2) comprises a disc body (25), a second transmission shaft (26) and a motor (27); The second transmission shaft (26) is coaxial with the disc body (25), and the second transmission shaft (26) is arranged at the bottom end of the disc body (25); The motor (27) is connected with the second transmission shaft (26).