Water recycling flotation system
By using a water recycling flotation system to efficiently separate light and heavy materials from construction waste, the problems of high water consumption and the impact of light materials on the performance of recycled aggregates have been solved. This has enabled efficient separation and water recycling, thereby improving industrial efficiency.
Patent Information
- Application Number
- CN202422947187.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The presence of lightweight materials in construction waste leads to a decline in the performance of recycled aggregates, and existing flotation devices consume a huge amount of water resources, affecting industrial development and the environment.
Design a water recycling flotation system that combines a transfer component and a filtration device to separate light and heavy substances through water flow and recycle water resources, achieving efficient separation and water resource recovery.
It improves the recycling rate of light materials, reduces water consumption and production costs, enhances waste flotation efficiency, reduces pollution, and improves economic benefits.
Smart Images
Figure CN223669368U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of construction waste treatment technology, and in particular to a water recycling flotation system. Background Technology
[0002] Due to imperfect sorting processes for construction and decoration waste, construction waste often contains large amounts of lightweight materials such as wood, fabric, plastic, and aerated concrete blocks. The presence of these lightweight materials leads to a decline in the physical properties of recycled aggregates, resulting in poor performance in terms of strength, durability, and stability.
[0003] Therefore, the resulting brick-concrete composite aggregates containing lightweight materials can often only be used in low-value-added fields such as low-grade bricks and road subbases, severely impacting the industry's profitability and development potential. Furthermore, the inefficiency and inadequacy of construction waste resource utilization leads to significant resource waste and environmental pollution. Lightweight materials that are not effectively sorted and utilized may be landfilled or incinerated, causing land occupation and air pollution, further hindering the healthy development of the construction waste resource utilization industry.
[0004] However, the flotation device for construction waste aggregates in the relevant technology requires a continuous flow of clean water during operation, which consumes a huge amount of water resources, does not meet the requirements of environmental protection, and is not conducive to the control of production costs. Utility Model Content
[0005] This utility model aims to at least partially solve one of the technical problems in the related art.
[0006] Therefore, embodiments of this utility model propose a water recycling flotation system to improve separation technology, increase the recovery rate of light materials, and adopt new technologies to recycle and reuse the water resources used in flotation.
[0007] The water recycling flotation system of this utility model embodiment includes:
[0008] Flotation chamber;
[0009] The transfer assembly includes a first transfer device and a second transfer device that are spaced apart along a vertical direction. The input ends of the first transfer device and the second transfer device are located inside the flotation chamber. The input end of the first transfer device is adjacent to the water surface of the flotation chamber, and the input end of the second transfer device is adjacent to the bottom of the flotation chamber.
[0010] The filter device has its inlet connected to the outlet of the flotation chamber via a pipeline, and its outlet connected to the inlet of the flotation chamber via a pipeline.
[0011] The water recycling floating system can float out the brick and concrete material with recycling value with high efficiency, the waste material floating is innovatively combined with water recycling, the consumption of water resource is effectively reduced, the efficiency of garbage floating is increased, and the pollution and production cost are reduced.
[0012] In some embodiments, the floating bin has an upwardly disposed opening, the input end of the first transfer device and the input end of the second transfer device pass through the opening of the floating bin and are placed in water in the floating bin.
[0013] In some embodiments, the first transfer device is a belt conveyor, and the second transfer device is a screw conveyor.
[0014] In some embodiments, the bottom wall of the floating bin is inclined, and the second transfer device is attached to the bottom wall of the floating bin.
[0015] In some embodiments, the inclination angle of the bottom wall of the floating bin is 15-30°.
[0016] In some embodiments, the first transfer device is inclined, and the inclination angle of the first transfer device is 25-40°.
[0017] In some embodiments, the floating bin is provided with a feeding hopper above.
[0018] In some embodiments, the water inlet of the floating bin is arranged at the upper portion of the floating bin, the water inlet of the floating bin faces the first transfer device and the second transfer device, and the water outlet of the floating bin is arranged at the lower portion of the floating bin.
[0019] In some embodiments, the feeding hopper is located directly above the water inlet of the floating bin.
[0020] In some embodiments, a pressurizing pump is arranged on the pipeline at one side of the water inlet of the floating bin. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is a schematic view of the water recycling floating system of the utility model embodiment.
[0022] REFERENCE NUMERALS:
[0023] 1-floating bin, 101-water inlet, 102-water outlet, 2-first transfer device, 3-second transfer device, 4-filtering device, 5-feeding hopper, 6-pressurizing pump. DETAILED DESCRIPTION
[0024] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0025] The water recycling flotation system of this utility model is described below with reference to the accompanying drawings.
[0026] like Figure 1 As shown, the water recycling flotation system of this utility model embodiment includes: flotation chamber 1, transfer component and filtration device 4.
[0027] The flotation chamber 1 has an inlet 101 and an outlet 102 to enable water injection and pumping within the flotation chamber 1. The transfer assembly includes a first transfer device 2 and a second transfer device 3 distributed at intervals along the vertical direction, with the first transfer device 2 located above the second transfer device 3.
[0028] The input ends of the first transfer device 2 and the second transfer device 3 are both located inside the flotation chamber 1. The input end of the first transfer device 2 is close to the water surface of the flotation chamber 1 and is used to transport light materials in the flotation chamber 1. The input end of the second transfer device 3 is close to the bottom of the flotation chamber 1 and is used to transport heavy materials (such as bricks and concrete) in the flotation chamber 1, so as to achieve the function of separating materials of different densities.
[0029] The inlet of the filter device 4 is connected to the outlet 102 of the flotation chamber 1 via a pipeline, and the outlet of the filter device 4 is connected to the inlet 101 of the flotation chamber 1 via a pipeline. This allows water in the flotation chamber 1 to be transported to the filter device 4 through the outlet 102 via a pipeline for filtration. The filtered water is then transported back to the flotation chamber 1 through the inlet 101 via a pipeline, forming a water circulation. Thus, during the system's sorting process, various tiny particles mixed in with construction waste are suspended in the water and removed in time by the filter device 4, preventing them from turning the flotation cement into slurry and thus avoiding any impact on the flotation operation.
[0030] Understandably, when the mixture of lightweight construction and decoration waste is added to flotation chamber 1, the different buoyancy of materials with different densities causes heavy materials such as bricks and concrete to sink quickly, while the various lightweight materials float to the surface and are then carried by the water flow to the first transfer device 2, where they are removed from flotation chamber 1 and further utilized through a series of steps such as sorting. The heavy materials, such as bricks and concrete, sink to the bottom and are then transported to the second transfer device 3 for further processing into recycled aggregates through steps such as dewatering and crushing.
[0031] The water recycling floatation system can float out the brick and concrete materials with recycling value with high efficiency, combines waste floatation with water recycling, effectively reduces water resource consumption, increases garbage floatation efficiency, and reduces pollution and production cost.
[0032] In some embodiments, as shown in Figure 1 The floatation bin 1 has an upwardly arranged opening, for example, the floatation bin 1 is a pool structure. The input end of the first transfer device 2 and the input end of the second transfer device 3 pass through the opening of the floatation bin 1 and are placed in the water of the floatation bin 1.
[0033] Optionally, as shown in Figure 1 The first transfer device 2 is a belt conveyor, which is suitable for light material conveying. The second transfer device 3 is a screw conveyor, which is suitable for heavy material conveying.
[0034] In some embodiments, as shown in Figure 1 The bottom wall of the floatation bin 1 is arranged to be inclined, and the second transfer device 3 is attached to the bottom wall of the floatation bin 1, so as to increase the area of the second transfer device 3 on the water bottom and improve the conveying efficiency of heavy materials such as bricks and concrete.
[0035] Optionally, the inclination angle of the bottom wall of the floatation bin 1 is 15°-30°, preferably 25°, to ensure the best conveying effect of the heavy materials.
[0036] Further, as shown in Figure 1 The first transfer device 2 is arranged to be inclined, and the inclination angle of the first transfer device 2 is 25°-40°, preferably 35°, to ensure the best conveying effect of the light materials.
[0037] In some embodiments, as shown in Figure 1 The floatation bin 1 is provided with a feeding hopper 5 above the floatation bin 1, and the feeding hopper 5 continuously adds the mixed light material building decoration garbage mixture into the floatation bin 1.
[0038] In some embodiments, as shown in Figure 1 The water inlet 101 of the floatation bin 1 is arranged at the upper portion of the floatation bin 1, the water inlet 101 of the floatation bin 1 faces the first transfer device 2 and the second transfer device 3, and the water outlet 102 of the floatation bin 1 is arranged at the lower portion of the floatation bin 1.
[0039] It can be understood that the water inlet 101 is arranged at the upper side, and the water outlet 102 is arranged at the lower side, so as to realize uniform water distribution, so as to push the light materials close to the water surface to the first transfer device 2 by using the water flow.
[0040] In addition, the feeding hopper 5 is located directly above the water inlet 101 of the floatation bin 1, so that after the garbage mixture enters the water, the light materials are timely pushed by the water flow, and the separation efficiency is improved.
[0041] In some embodiments, as shown, a pressurizing pump 6 is arranged on the pipeline at the water inlet 101 side of the flotation bin 1 to increase the impact force of the water flow on the light substance, further improving the separation efficiency. Figure 1
[0042] In summary, when the system is started, the filtering device 4 starts to work first, and the pressurizing pump 6 at the water inlet 101 of the flotation bin 1 forms a water flow that rushes to the first transfer device 2 at the water surface of the flotation bin 1. At this time, the mixed light substance building decoration waste mixture is continuously added through the feeding funnel 5, and after entering the water, the heavy substances such as bricks and concretes will quickly sink due to the different buoyancy of substances with different densities, and various light substances will float to the water surface, and then be washed onto the first transfer device 2 by the water flow, and be removed from the flotation bin 1, and then be further utilized through a series of steps such as separation. The bottom of the flotation bin 1 is covered by the second transfer device 3, and the heavy substances such as bricks and concretes sink to the bottom and enter the second transfer device 3, and then are processed into recycled aggregates through steps such as dehydration and crushing.
[0043] In the separation process, various small particles mixed in the construction waste are suspended in the water, which are removed in time through the sewage filtering device 4 to avoid the cement slurry of the flotation, and prevent the impact on the flotation work. When the construction waste is continuously fed, the system continuously works without manual intervention, and has a high degree of automation.
[0044] Therefore, the water recycling flotation system directly connects the flotation bin 1 with the filtering device 4, recycles water resources, automatically cleans the flotation bin 1, does not discharge sewage, reduces pollution, and reduces cost.
[0045] The light substance is impacted by the water flow, and the light substance is effectively and quickly removed through the water immersion flotation work, high-purity aggregate raw materials are obtained, and economic benefits are improved.
[0046] The entire system has a high degree of automation, can continuously operate, has high processing capacity, and has a simple overall structure. The filtering device 4 and the flotation device are arranged in a split type, convenient to maintain, one-key start and stop, convenient to operate, and low learning cost of workers.
[0047] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0048] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0049] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or in communication with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication or interaction relationship of two elements, unless otherwise specifically limited. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0050] In the utility model, unless otherwise specifically defined and limited, the first feature "on" or "under" the second feature can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. Moreover, the first feature "above", "above" and "above" of the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" of the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.
[0051] In the present application, the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" mean that the specific feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily directed to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, the skilled person in the art can combine and combine the features of different embodiments or examples described in the present application and different embodiments or examples without contradiction.
[0052] Although the above embodiments have been shown and described, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present application, and the changes, modifications, replacements and modifications of the above embodiments made by the person skilled in the art are within the protection scope of the present application.
Claims
1. A water recycling flotation system, characterized in that, The application relates to a flotation tank and a transfer assembly thereof. The flotation tank comprises: a flotation tank; a transfer assembly, which comprises a first transfer device and a second transfer device distributed in a vertical direction, the input end of the first transfer device and the input end of the second transfer device are arranged in the flotation tank, the input end of the first transfer device is adjacent to the water surface of the flotation tank, and the input end of the second transfer device is adjacent to the water bottom of the flotation tank; 2. The water recycling flotation system according to claim 1, characterized in that, a filter device, the inlet of the filter device is connected with the water outlet of the flotation tank through a pipeline, and the outlet of the filter device is connected with the water inlet of the flotation tank through a pipeline.
3. The water recycling flotation system of claim 2, wherein, The flotation tank is provided with an upward opening, the input end of the first transfer device and the input end of the second transfer device pass through the opening of the flotation tank and are arranged in the water of the flotation tank.
4. The water recycling flotation system of claim 3, wherein, The first transfer device is a belt conveyor, and the second transfer device is a screw conveyor.
5. The water recycling flotation system of claim 4, wherein, The bottom wall of the flotation tank is arranged in an inclined mode, and the second transfer device is attached to the bottom wall of the flotation tank.
6. The water recycling flotation system of claim 4, wherein, The inclination angle of the bottom wall of the flotation tank is 15-30 degrees.
7. The water recycling flotation system according to any one of claims 2-6, characterized in that, The first transfer device is arranged in an inclined mode, and the inclination angle of the first transfer device is 25-40 degrees.
8. The water recycling flotation system of claim 7, wherein, The upper portion of the flotation tank is provided with a feeding hopper.
9. The water recycling flotation system of claim 8, wherein, The water inlet of the flotation tank is arranged at the upper portion of the flotation tank, the water inlet of the flotation tank faces the first transfer device and the second transfer device, and the water outlet of the flotation tank is arranged at the lower portion of the flotation tank.
10. The water recycling flotation system of claim 9, wherein, The feeding hopper is located directly above the water inlet of the flotation tank. A pressurizing pump is arranged on the pipeline at one side of the water inlet of the flotation tank.